Aerospace Industry
Content
FUCHS Industrial Lubricants
Innovative lubricants require experienced application engineers Every lubricant change should be preceded by expert consultation on the application in question. Only then can the best lubricant system be selected. Experienced FUCHS engineers will be glad to advise on products for the application in question and also on our full range of lubricants.
FUCHS EUROPE SCHMIERSTOFFE GMBH Friesenheimer Straße 19 68169 Mannheim / Germany Phone: 0621 3701-0 Fax: 0621 3701-570 E-mail: [email protected] www.fuchs-europe.de
930088178 05/2013 1.0
Please contact:
FUCHS Industrial Lubricants
/
For Extra Process Reliability
Metalworking Fluids for the Aerospace Industry
OUR LUBRICANTS KEEP THE WORLD MOVING
For over 80 years now, Fuchs has focused all our activities and research expertise on the development of innovative lubricants. This specialization has resulted in our company growing continuously, not only geographically but also technically and in terms of application areas. Today, FUCHS is a globally-active, German company synonymous for high-performance lubricants and related specialties for nearly all fields of application and industries.
What sets our products apart. We develop application-specific lubricants specifically for our partner’s processes. Together with our customers, we strive to create perfect lubricant solutions. This co-operation we term a “development partnership” and Fuchs brings the expertise associated with being the world’s largest independent lubricant company. Our independence is important, it means we are open to new. We are open to new approaches, open to new visions – the prerequisites for innovation. And innovations are a hallmark of FUCHS. Together, we can achieve more.
FUCHS Industrial Lubricants
The Lubricants Specialist for the Aerospace Industry.
The aerospace industry is facing some major
Innovative Demands.
challenges. Fuel costs as well as the need to
When innovative solutions are developed, close cooperation with the lubricant suppliers is necessary from an early stage. These days, high-strength materials such as titanium aluminide or sintered, nickel-based alloys are used for the manufacturing of turbine components to reduce fuel consumption. These advanced materials are particularly difficult to machine, create accelerated tool wear and ultimately require longer machining times. In addition, highlyadvanced production methods with high speeds and high pressures are used. Close cooperation with the lubricant manu-facturers, universities and the aerospace industry are necessary to allow these difficult-to-machine materials to be manufactured economically. FUCHS is already involved in numerous such projects in order to satisfy the latest demands of the aerospace industry.
reduce carbon dioxide emissions are forcing manufacturers to reduce the weight of their aircraft. To realize this objective, new materials are being utilised.
Apart from heat-resistant nickel-base alloys for structural and engine components, new aluminium and aluminium composite materials will be used in wings and fuselages. MTU Aero Engines in Munich are already successfully using FUCHS metalworking fluids for manufacturing operations on Airbus A 380 GP 7000 turbines.
High performance lubricants.
Specialists in the Machining of Aerospace Materials. The materials used in aviation make the highest demands on cutting fluids in terms of material compatibility, foaming, high-pressure stability and lubricity. FUCHS has a perfect cutting fluid for all materials. Apart from the machining of aluminium body frame, fuselage and wing components, the machining of turbine blades, turbine hubs, turbine sealing rings and housings from Inconel, X12CrNiCO, PH13-8 M0 or titanium pose great demands on cutting fluids.
Metalworking fluids in the aerospace industry are part of component certification procedures. This means that every detail must be analysed to determine whether the service life of the component is compromised. This applies in particular to highly stressed components. As a result, great demands are made on the lubricants. FUCHS has taken-on this global challenge and offers corresponding metalworking fluids.
Note The information contained in this product information is based on the experience and know-how of FUCHS EUROPE SCHMIERSTOFFE GMBH in the development and manufacturing of lubricants and represents the current state-of-the-art. The performance of our products can be influenced by a series of factors, especially the specific use, the method of application, the operational environment, component pre-treatment, possible external contamination, etc. For this reason, universally-valid statements about the function of our products are not possible. The information given in this product information represents general, non-binding guidelines. No warranty expressed or implied is given concerning the properties of the product or its suitability for any given application. We therefore recommend that you consult a FUCHS EUROPE SCHMIERSTOFFE GMBH application engineer to discuss application conditions and the performance criteria of the products before the product is used. It is the responsibility of the user to test the functional suitability of the product and to use it with the corresponding care. Our products undergo continuous improvement. We therefore retain the right to change our product program, the products, and their manufacturing processes as well as all details of our product information sheets at any time and without warning. With the publication of this product information, all previous editions cease to be valid. Any form of reproduction requires express prior written permission from FUCHS EUROPE SCHMIERSTOFFE GMBH. © FUCHS EUROPE SCHMIERSTOFFE GMBH. All rights reserved. Edition Edition 05/2013
/ The Materials of the Future.
Example material mix A 350
Example material mix A 380
61 % Aluminium
52 % Composites
2 % Other materials
7 % Other materials
2 % Surface protection
20 % Aluminium / Aluminium alloys
22 % Composites 3 % Glare
7 % Steel
10 % Titanium / Steel
14 % Titanium Source: Airbus
Source: Airbus
High-tech Products from the Lubricant Specialists. Product name
Description
ECOCOOL TN 2525 HP
Water-miscible cutting fluids for the highpressure machining of Inconel and nickelbased alloys. Approvals: SNECMA SAFRAN H55-201-0-00, MTU, ROLLS-ROYCE CSS 200
ECOCOOL TN 2525 HP-BFH
Boron-free, water-miscible cutting fluids for the high-pressure machining of Inconel and nickel-based alloys. Equivalent to ECOCOOL TN 2525 HP. Lab-approval: MTU
ECOCOOL TNA 2525 HP-BFH
ECOCOOL PHH-AL
Boron-free, multifunctional, water-miscible cutting fluid for the machining of titanium, titanium-alloys and aluminium. Boron-free, water-miscible cutting fluid for the multi-functional machining of titan-nickel-based alloys and aluminium. Approvals: SNECMA SAFRAN 455-201-00, LUFTHANSA
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
Product name ECOCOOL S-HL
ECOCOOL S-ALU
Description Fully synthetic coolant fluid, boron-free, for the machining and grinding of steel and cast iron. Approval: ROLLS-ROYCE CSS 200 fully synthetic coolant for the machining of aluminium and composites.
ECOCOOL S-CO 5
Fully-synthetic cutting fluid formulated for the grinding of carbides. Combats the complexing of cobalt. Approval: ROLLS-ROYCE CSS 200
ECOCUT MIKRO PLUS 20
Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels. Approval: BAC 5008, BOING PSD 6-116
ECOCUT MIKRO PLUS 82
Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels.
ECOCUT 10 G
Cutting oil for the machining of titanium and nickel-based-alloys.
PLANTOCUT 10 SR
Synthetic esters based on harvestable raw materials for operations on Inconel, steel and aluminium.
PLANTOCUT 40 SR
Synthetic esters based on natural raw materials for operations on Inconel and high-alloy steels.
FUCHS Industrial Lubricants
The Materials of the Future.
Lubricants for the Machining of Fuselage Structures.
Minimum Quantity Lubrication ECOCUT MIKRO PLUS 20 | ECOCUT MIKRO PLUS 82
High Speed Milling, Turning and Drilling of Aluminium and Composites Aluminium: ECOCOOL PHH-AL | ECOCOOL TNA 2525 HP-BFH Composites: ECOCOOL S-ALU
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Lubricants for the machining of Engine Components. Basic milling, turning and drilling of titanium and nickel-based alloys
For high-pressure applications > 100 bar ECOCOOL TN 2525 HP | TN 2525 HP-BFH (free of boron and biocides) | ECOCOOL TN 2525 PAG (WGK1) ECOCOOL S-TN | ECOCOOL S-HL
For cutting fluid pressures < 80 bar ECOCOOL PHH-AL (free of boron and biocides)
For broaching and deep hole drilling PLANTOCUT 40 SR | PLANTOCUT 10 SR For grinding ECOCUT 10 G | ECOCUT HS + | ECOCOOL TN 2525 HP | TN 2525HP-BFH For tool grinding ECOCOOL S-CO 5 | ECOCUT HS + | ECOCOOL S-HL | ECOCOOL S-TN
FUCHS Industrial Lubricants
The Optimum Lubricant for Every Process Stage.
Machining of Aerospace Materials with Minimum Quantity Lubrication.
Minimum Quantity Lubrication for the machining of Aerospace materials. In chip-forming machining, Minimum Quantity Lubrication is gaining increasing popularity for the processes on very difficult-to-machine nickel-based alloys and aluminium. The drastic reduction in cutting fluid usage, results in significant cost savings for users in areas such as tool life, fluid maintenance and waste disposal. For example, when wing and fuselage components are assembled, hundreds of holes are drilled in materials such as aluminium AL 6061, AL 2024, AL 7075. For such applications, ECOCUT MIKRO PLUS 20 and ECOCUT MIKRO PLUS 82 can be used. These products offer the following characteristics:
The products are based on special fatty alcohols and are suitable for a broad range of Minimum Quantity Lubrication applications with internal and external feeds as well as 1 and 2 channel systems.
Products for Minimum Quantity Lubrication for the machining of aerospace materials ECOCUT MIKRO PLUS 20
Minimum Quantity Lubricant (MQL) for the Machining of aluminium and high alloyed steels. Approval: BAC 5008, BOING PSD 6-116
ECOCUT MIKRO PLUS 82
rapidly biodegradable neutral odour no residue formation good tool life non-toxic non-water polluting
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Grinding of Titanium and Nickel-Based Alloys and Tool Steel.
Special Lubricants for the Grinding of Aerospace materials. Grinding is often used for the precision machining of turbine blades, sealing rings and turbine discs. Because of the hardness of the materials, CBN grinding wheels are used and these require the use of suitable cutting fluids. As opposed to conventional grinding wheel materials such as silicon carbide or corundum, CBN is approximately twice as hard. Only exact knowledge of the mode of action in the tribological contact zone enables the best cutting fluid selection regarding additive content and base fluid composition. As a result, either a water-miscible cutting fluid can be selected or a straight grinding oil.
Products for the Grinding of Titanium and Nickel-Based Alloys ECOCUT 10 G
ECOCOOL TN 2525 HP
ECOCOOL TN 2525 HP-BFH
Boron-free, multifunctional, water-miscible cutting fluid for the machining of titanium, nickel-based alloys and aluminium.
ECOCUT HS
PAO-based, aromatic-free and neutral odour universal machining oil for the grinding of tungsten-carbide and HSS tool steels.
Products for the Grinding of Tool Steel
ECOCOOL S-CO 5
Synthetic, water-miscible cutting fluid for the grinding of tungsten-carbide and tool steels. Approval: ROLLS-ROYCE CSS 200
ECOCUT HS
PAO-based, aromatic-free and neutral odour grinding oil as a universal product for the grinding of tungsten-carbide and HSS tools.
ECOCOOL S-HL
Fully synthetic coolant fluid, boron-free, for the machining and grinding of steel and cast iron.
Neat cutting oil with high EP- and AWadditive content, for broaching, deep hole drilling of titan and nickel based-alloys. Water-miscible cutting fluid for the highpressure grinding of Inconel and nickelbased alloys.
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
FUCHS Industrial Lubricants
Für jeden Prozessschritt der optimale Schmierstoff.
Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys.
Special Lubricants for the Broaching and Deep Hole Drilling of Aerospace Materials. The deep hole drilling of aerospace materials creates high demand from the performance of the cutting fluid. Key performance characteristics include good flushing properties to remove chips and good lubricity to protect from wear. In addition, the correct selection of EP additives is important to achieve the necessary surface finish and required tool life. The correct balance is particularly important for the very difficult to machine materials such as Inconel, Hastelloy and high-alloy steels. The use of a suitable cutting oil is particularly important for the very difficult-to-machine such as Inconel, Hastelloy and high-alloy steels which are often used in the aerospace industry. Amongst the most difficult processes is broaching.
is the selection of a suitable cutting fluid which contains the corresponding additives. FUCHS High-tech lubricants also satisfy these sophisticated machining processes. The FUCHS High-tech cutting fluid ECOCUT 10 G is synonymous for success.
Product for the Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys Plantocut 10 sr
Plantocut 40 sr
ECOCUT 10 G
Synthetic ester based on native row materials for broaching and deep hole drilling of titan-and nickel-based alloys. Low water pollution class, rapidly biodegradable. Neat cutting oil with high EP- and AWadditive content, for broaching, deep hole drilling of titan and nickel based-a lloys.
Broaching and deep-hole drilling require the following properties: very good lubricity very high EP properties good flushing
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites.
Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites. Apart from turning and drilling, turbine blades are manufactured with high-speed grinding operations. The demands made on the cutting fluids are enormous. As well as machining performance, such fluids have to have good high-pressure characteristics. High spindle speeds and high pressures are the machining parameters necessary to manufacture components economically and with the required surface tolerances. High volume jets at up to 100 bar are used. Even higher pressures to over 200 bar are not inconceivable. Together with universities and other industrial participants, FUCHS is a project partner for this new technology in, among others, research and development programs such as LUFO. FUCHS has a suitable cutting fluid for every machining operation in its product line-up. MTU Aero Engines in Munich counts on FUCHS ECOCOOL TN 2525 HP for manufacturing operations on A380 turbines. In comprehensive tests, ECOCOOL TN 2525 HP was selected as the test and approval procedure winner for the machining of Inconel, Hastelloy and other high temperature materials. Compared to competitor’s products, this product generated the best surface finishes and tool life.
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
Products for the Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites
ECOCOOL PHH-AL
Premium quality, boron-free, water-miscible cutting fluid for the machining of titanium, nickel-based materials, steel and aluminium. Approval: SNECMA-SAFRAN 455-201-0-00
ECOCOOL TN 2525 HP
Premium quality, water-miscible, high pressure cutting fluid for the machining of titanium and nickel-based materials, especially for high-pressure milling.
ECOCOOL TN 2525 HP-BFH
Premium quality, boron-free, water-miscible and high-pressure stable cutting fluid for the machining of titanium and nickelbased alloys.
ECOCOOL TNA 2525 HP-BFH
Boron-free, water-miscible cutting fluid for the multifunctional machining of titanium, nickel-based alloys and aluminium.
ECOCOOL TN 2525 PAG
Water-miscible cutting fluid for the machining of titanium and nickel-based alloys. Water Pollution Category 1.
ECOCOOL S-HL
Synthetic cutting fluid for the machining of composites.
ECOCOOL S-ALU
Fully synthetic coolant for the machining of aluminium and composites.
Innovative lubricants require experienced application engineers Every lubricant change should be preceded by expert consultation on the application in question. Only then can the best lubricant system be selected. Experienced FUCHS engineers will be glad to advise on products for the application in question and also on our full range of lubricants.
FUCHS EUROPE SCHMIERSTOFFE GMBH Friesenheimer Straße 19 68169 Mannheim / Germany Phone: 0621 3701-0 Fax: 0621 3701-570 E-mail: [email protected] www.fuchs-europe.de
930088178 05/2013 1.0
Please contact:
FUCHS Industrial Lubricants
/
For Extra Process Reliability
Metalworking Fluids for the Aerospace Industry
OUR LUBRICANTS KEEP THE WORLD MOVING
For over 80 years now, Fuchs has focused all our activities and research expertise on the development of innovative lubricants. This specialization has resulted in our company growing continuously, not only geographically but also technically and in terms of application areas. Today, FUCHS is a globally-active, German company synonymous for high-performance lubricants and related specialties for nearly all fields of application and industries.
What sets our products apart. We develop application-specific lubricants specifically for our partner’s processes. Together with our customers, we strive to create perfect lubricant solutions. This co-operation we term a “development partnership” and Fuchs brings the expertise associated with being the world’s largest independent lubricant company. Our independence is important, it means we are open to new. We are open to new approaches, open to new visions – the prerequisites for innovation. And innovations are a hallmark of FUCHS. Together, we can achieve more.
FUCHS Industrial Lubricants
The Lubricants Specialist for the Aerospace Industry.
The aerospace industry is facing some major
Innovative Demands.
challenges. Fuel costs as well as the need to
When innovative solutions are developed, close cooperation with the lubricant suppliers is necessary from an early stage. These days, high-strength materials such as titanium aluminide or sintered, nickel-based alloys are used for the manufacturing of turbine components to reduce fuel consumption. These advanced materials are particularly difficult to machine, create accelerated tool wear and ultimately require longer machining times. In addition, highlyadvanced production methods with high speeds and high pressures are used. Close cooperation with the lubricant manu-facturers, universities and the aerospace industry are necessary to allow these difficult-to-machine materials to be manufactured economically. FUCHS is already involved in numerous such projects in order to satisfy the latest demands of the aerospace industry.
reduce carbon dioxide emissions are forcing manufacturers to reduce the weight of their aircraft. To realize this objective, new materials are being utilised.
Apart from heat-resistant nickel-base alloys for structural and engine components, new aluminium and aluminium composite materials will be used in wings and fuselages. MTU Aero Engines in Munich are already successfully using FUCHS metalworking fluids for manufacturing operations on Airbus A 380 GP 7000 turbines.
High performance lubricants.
Specialists in the Machining of Aerospace Materials. The materials used in aviation make the highest demands on cutting fluids in terms of material compatibility, foaming, high-pressure stability and lubricity. FUCHS has a perfect cutting fluid for all materials. Apart from the machining of aluminium body frame, fuselage and wing components, the machining of turbine blades, turbine hubs, turbine sealing rings and housings from Inconel, X12CrNiCO, PH13-8 M0 or titanium pose great demands on cutting fluids.
Metalworking fluids in the aerospace industry are part of component certification procedures. This means that every detail must be analysed to determine whether the service life of the component is compromised. This applies in particular to highly stressed components. As a result, great demands are made on the lubricants. FUCHS has taken-on this global challenge and offers corresponding metalworking fluids.
Note The information contained in this product information is based on the experience and know-how of FUCHS EUROPE SCHMIERSTOFFE GMBH in the development and manufacturing of lubricants and represents the current state-of-the-art. The performance of our products can be influenced by a series of factors, especially the specific use, the method of application, the operational environment, component pre-treatment, possible external contamination, etc. For this reason, universally-valid statements about the function of our products are not possible. The information given in this product information represents general, non-binding guidelines. No warranty expressed or implied is given concerning the properties of the product or its suitability for any given application. We therefore recommend that you consult a FUCHS EUROPE SCHMIERSTOFFE GMBH application engineer to discuss application conditions and the performance criteria of the products before the product is used. It is the responsibility of the user to test the functional suitability of the product and to use it with the corresponding care. Our products undergo continuous improvement. We therefore retain the right to change our product program, the products, and their manufacturing processes as well as all details of our product information sheets at any time and without warning. With the publication of this product information, all previous editions cease to be valid. Any form of reproduction requires express prior written permission from FUCHS EUROPE SCHMIERSTOFFE GMBH. © FUCHS EUROPE SCHMIERSTOFFE GMBH. All rights reserved. Edition Edition 05/2013
/ The Materials of the Future.
Example material mix A 350
Example material mix A 380
61 % Aluminium
52 % Composites
2 % Other materials
7 % Other materials
2 % Surface protection
20 % Aluminium / Aluminium alloys
22 % Composites 3 % Glare
7 % Steel
10 % Titanium / Steel
14 % Titanium Source: Airbus
Source: Airbus
High-tech Products from the Lubricant Specialists. Product name
Description
ECOCOOL TN 2525 HP
Water-miscible cutting fluids for the highpressure machining of Inconel and nickelbased alloys. Approvals: SNECMA SAFRAN H55-201-0-00, MTU, ROLLS-ROYCE CSS 200
ECOCOOL TN 2525 HP-BFH
Boron-free, water-miscible cutting fluids for the high-pressure machining of Inconel and nickel-based alloys. Equivalent to ECOCOOL TN 2525 HP. Lab-approval: MTU
ECOCOOL TNA 2525 HP-BFH
ECOCOOL PHH-AL
Boron-free, multifunctional, water-miscible cutting fluid for the machining of titanium, titanium-alloys and aluminium. Boron-free, water-miscible cutting fluid for the multi-functional machining of titan-nickel-based alloys and aluminium. Approvals: SNECMA SAFRAN 455-201-00, LUFTHANSA
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
Product name ECOCOOL S-HL
ECOCOOL S-ALU
Description Fully synthetic coolant fluid, boron-free, for the machining and grinding of steel and cast iron. Approval: ROLLS-ROYCE CSS 200 fully synthetic coolant for the machining of aluminium and composites.
ECOCOOL S-CO 5
Fully-synthetic cutting fluid formulated for the grinding of carbides. Combats the complexing of cobalt. Approval: ROLLS-ROYCE CSS 200
ECOCUT MIKRO PLUS 20
Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels. Approval: BAC 5008, BOING PSD 6-116
ECOCUT MIKRO PLUS 82
Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels.
ECOCUT 10 G
Cutting oil for the machining of titanium and nickel-based-alloys.
PLANTOCUT 10 SR
Synthetic esters based on harvestable raw materials for operations on Inconel, steel and aluminium.
PLANTOCUT 40 SR
Synthetic esters based on natural raw materials for operations on Inconel and high-alloy steels.
FUCHS Industrial Lubricants
The Materials of the Future.
Lubricants for the Machining of Fuselage Structures.
Minimum Quantity Lubrication ECOCUT MIKRO PLUS 20 | ECOCUT MIKRO PLUS 82
High Speed Milling, Turning and Drilling of Aluminium and Composites Aluminium: ECOCOOL PHH-AL | ECOCOOL TNA 2525 HP-BFH Composites: ECOCOOL S-ALU
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Lubricants for the machining of Engine Components. Basic milling, turning and drilling of titanium and nickel-based alloys
For high-pressure applications > 100 bar ECOCOOL TN 2525 HP | TN 2525 HP-BFH (free of boron and biocides) | ECOCOOL TN 2525 PAG (WGK1) ECOCOOL S-TN | ECOCOOL S-HL
For cutting fluid pressures < 80 bar ECOCOOL PHH-AL (free of boron and biocides)
For broaching and deep hole drilling PLANTOCUT 40 SR | PLANTOCUT 10 SR For grinding ECOCUT 10 G | ECOCUT HS + | ECOCOOL TN 2525 HP | TN 2525HP-BFH For tool grinding ECOCOOL S-CO 5 | ECOCUT HS + | ECOCOOL S-HL | ECOCOOL S-TN
FUCHS Industrial Lubricants
The Optimum Lubricant for Every Process Stage.
Machining of Aerospace Materials with Minimum Quantity Lubrication.
Minimum Quantity Lubrication for the machining of Aerospace materials. In chip-forming machining, Minimum Quantity Lubrication is gaining increasing popularity for the processes on very difficult-to-machine nickel-based alloys and aluminium. The drastic reduction in cutting fluid usage, results in significant cost savings for users in areas such as tool life, fluid maintenance and waste disposal. For example, when wing and fuselage components are assembled, hundreds of holes are drilled in materials such as aluminium AL 6061, AL 2024, AL 7075. For such applications, ECOCUT MIKRO PLUS 20 and ECOCUT MIKRO PLUS 82 can be used. These products offer the following characteristics:
The products are based on special fatty alcohols and are suitable for a broad range of Minimum Quantity Lubrication applications with internal and external feeds as well as 1 and 2 channel systems.
Products for Minimum Quantity Lubrication for the machining of aerospace materials ECOCUT MIKRO PLUS 20
Minimum Quantity Lubricant (MQL) for the Machining of aluminium and high alloyed steels. Approval: BAC 5008, BOING PSD 6-116
ECOCUT MIKRO PLUS 82
rapidly biodegradable neutral odour no residue formation good tool life non-toxic non-water polluting
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Grinding of Titanium and Nickel-Based Alloys and Tool Steel.
Special Lubricants for the Grinding of Aerospace materials. Grinding is often used for the precision machining of turbine blades, sealing rings and turbine discs. Because of the hardness of the materials, CBN grinding wheels are used and these require the use of suitable cutting fluids. As opposed to conventional grinding wheel materials such as silicon carbide or corundum, CBN is approximately twice as hard. Only exact knowledge of the mode of action in the tribological contact zone enables the best cutting fluid selection regarding additive content and base fluid composition. As a result, either a water-miscible cutting fluid can be selected or a straight grinding oil.
Products for the Grinding of Titanium and Nickel-Based Alloys ECOCUT 10 G
ECOCOOL TN 2525 HP
ECOCOOL TN 2525 HP-BFH
Boron-free, multifunctional, water-miscible cutting fluid for the machining of titanium, nickel-based alloys and aluminium.
ECOCUT HS
PAO-based, aromatic-free and neutral odour universal machining oil for the grinding of tungsten-carbide and HSS tool steels.
Products for the Grinding of Tool Steel
ECOCOOL S-CO 5
Synthetic, water-miscible cutting fluid for the grinding of tungsten-carbide and tool steels. Approval: ROLLS-ROYCE CSS 200
ECOCUT HS
PAO-based, aromatic-free and neutral odour grinding oil as a universal product for the grinding of tungsten-carbide and HSS tools.
ECOCOOL S-HL
Fully synthetic coolant fluid, boron-free, for the machining and grinding of steel and cast iron.
Neat cutting oil with high EP- and AWadditive content, for broaching, deep hole drilling of titan and nickel based-alloys. Water-miscible cutting fluid for the highpressure grinding of Inconel and nickelbased alloys.
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
FUCHS Industrial Lubricants
Für jeden Prozessschritt der optimale Schmierstoff.
Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys.
Special Lubricants for the Broaching and Deep Hole Drilling of Aerospace Materials. The deep hole drilling of aerospace materials creates high demand from the performance of the cutting fluid. Key performance characteristics include good flushing properties to remove chips and good lubricity to protect from wear. In addition, the correct selection of EP additives is important to achieve the necessary surface finish and required tool life. The correct balance is particularly important for the very difficult to machine materials such as Inconel, Hastelloy and high-alloy steels. The use of a suitable cutting oil is particularly important for the very difficult-to-machine such as Inconel, Hastelloy and high-alloy steels which are often used in the aerospace industry. Amongst the most difficult processes is broaching.
is the selection of a suitable cutting fluid which contains the corresponding additives. FUCHS High-tech lubricants also satisfy these sophisticated machining processes. The FUCHS High-tech cutting fluid ECOCUT 10 G is synonymous for success.
Product for the Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys Plantocut 10 sr
Plantocut 40 sr
ECOCUT 10 G
Synthetic ester based on native row materials for broaching and deep hole drilling of titan-and nickel-based alloys. Low water pollution class, rapidly biodegradable. Neat cutting oil with high EP- and AWadditive content, for broaching, deep hole drilling of titan and nickel based-a lloys.
Broaching and deep-hole drilling require the following properties: very good lubricity very high EP properties good flushing
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
/
Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites.
Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites. Apart from turning and drilling, turbine blades are manufactured with high-speed grinding operations. The demands made on the cutting fluids are enormous. As well as machining performance, such fluids have to have good high-pressure characteristics. High spindle speeds and high pressures are the machining parameters necessary to manufacture components economically and with the required surface tolerances. High volume jets at up to 100 bar are used. Even higher pressures to over 200 bar are not inconceivable. Together with universities and other industrial participants, FUCHS is a project partner for this new technology in, among others, research and development programs such as LUFO. FUCHS has a suitable cutting fluid for every machining operation in its product line-up. MTU Aero Engines in Munich counts on FUCHS ECOCOOL TN 2525 HP for manufacturing operations on A380 turbines. In comprehensive tests, ECOCOOL TN 2525 HP was selected as the test and approval procedure winner for the machining of Inconel, Hastelloy and other high temperature materials. Compared to competitor’s products, this product generated the best surface finishes and tool life.
The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. Date 05 / 2013
Products for the Turning, Drilling and Milling of Turbine Materials, Aluminium and Composites
ECOCOOL PHH-AL
Premium quality, boron-free, water-miscible cutting fluid for the machining of titanium, nickel-based materials, steel and aluminium. Approval: SNECMA-SAFRAN 455-201-0-00
ECOCOOL TN 2525 HP
Premium quality, water-miscible, high pressure cutting fluid for the machining of titanium and nickel-based materials, especially for high-pressure milling.
ECOCOOL TN 2525 HP-BFH
Premium quality, boron-free, water-miscible and high-pressure stable cutting fluid for the machining of titanium and nickelbased alloys.
ECOCOOL TNA 2525 HP-BFH
Boron-free, water-miscible cutting fluid for the multifunctional machining of titanium, nickel-based alloys and aluminium.
ECOCOOL TN 2525 PAG
Water-miscible cutting fluid for the machining of titanium and nickel-based alloys. Water Pollution Category 1.
ECOCOOL S-HL
Synthetic cutting fluid for the machining of composites.
ECOCOOL S-ALU
Fully synthetic coolant for the machining of aluminium and composites.
