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Belt Cleaners

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belt cleaners

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© JIM WAY

BELT
CLEANERS
Belt Cleaner System
Primary Belt Cleaner
Secondary Belt Cleaner
Rubber Brush Belt Cleaner
Plow Type Belt Cleaner

© JIM WAY

BELT CLEANER
SYSTEMS
Jim Way develops belt cleaners with high cleaning efficiency, long wear life and minimal maintenance; in addition, cleaners prevent material built-up on the return
rollers. Otherwise the result might be belt mistracking,
belt damages and extra maintenance and clean-up
cost. The blades, chosen according to appliction from
wide selection of materials, can be replaced very fast
and easily. We manufacture belt cleaners under ISO
9001 certification.

blade

Double Color Blade

spring
adjustment
set

Simple structure, easy installation, quick maintenance and
effective cleaning results in
Jim Way's belt cleaners.

Each Blade with RTAM

drive
pulley

the zone is the
proper control
of the blade
contact pressure
P

tail
pulley

Pl

R

snub pulley

P: Primary Belt Cleaner
Primary belt cleaner, which is an essential part
of conveyor system, uses low pressure to remove 75~85% of the carryback material.
Pl: Plow Belt Cleaner
Plow belt cleaner is designed for reducing buildup on the tail pulley to improve belt alignment
problems and thus reduce belt damage within
the conveyor system.

snub
pulley

Spring Adjustment Set

S

S: Secondary Belt Cleaner
R: Rubber Brush Belt Cleaner
Secondary and rubber brush belt cleaners remove residue from the belt still thereafter earlier cleaners.

The interface of two colors,
which is a wear line, obviously indicates when the
blade should be replaced.

The unique RTAM blade design for innovation provides
self-adjusting power to the
individual blades. In addition,
each blade can maintain
continuous cleaning contact
with the belt surface even
though it scraps large-sized
material.

Showing the blade contact
pressure for timely.
Easy to maintain the cor-
rect blade pressure with
minimal adjustment.
Improving the scraping
performance by the spring
tension with automatic
compensation.

Blade with RTAM (Rubber Torsion Arm Module)
bearing function

30°

30°

spring function

damping function
tensioning function
RTAM

© JIM WAY

PRIMARY
BELT CLEANER

Type

For Food
Material

SBC3

≤ 120 °C
≤ 70 °C
concrete, asphalt, food raw material
slag, fertilizer,
salt, sulfur

Ø60 ]
6
[ Ø 2. 3

B

77 [3.03]

Ø60 ]
6
[ Ø 2. 3

77 [3.03]

274.3 [10.8]

244.1 [9.61]

≤ 3.5 m/s

≤ 4 m/s

C
Ø 76 9 9 ]
.
[Ø2

100 [3.94]

35.8 [1.41]

Belt Speed

D
Ø 76 9 9 ]
.
[Ø2

100 [3.94]

0
]
Ø 6 .3 6
2
Ø
[

≤ 6 m/s

≤ 7 m/s

Pulley Diameter/Blade
Unit:mm [in]
Belt Width


300~400
400~600
600~800
800~1000
1000~1200
[11.81~15.75] [15.75~23.62] [23.62~31.5] [31.5~39.37] [39.37~47.24]

300~400
[11.81~15.75]
A/B
A/B
– – –
400~500
[15.75~19.69]
A/B
A/B
– – –
500~650

[19.69~25.59]

A/B

A/B

A/B





650~800

[25.59~31.5]

A/B

A/B

A/B





800~1000 [31.5~39.37]

A/B

A/B

A/B





1000~1200 [39.37~47.24]

A/B

A/B

A/B

C/D



1200~1400 [47.24~55.12]

A/B

A/B

A/B

C/D

C/D

1400~1600 [55.12~62.99]



A/B

A/B

C/D

C/D

1600~1800 [62.99~70.87]



A/B

A/B

C/D

C/D

1800~2000 [70.87~78.74]





A/B

C/D

C/D

Reversing
Belt
Tungsten
Carbide

Reversing
Belt
SBR
Rubber

100 [3.94]

60 [ 2.36]
77 [3.03]

76 [2.99]

0 6]
Ø 6 2. 3


Belt Speed
≤ 6.5 m/s
≤ 6.5 m/s
Surface
flat belt
flat belt
Applications coal, coke, iron coal, coke, iron

ore, sandstone, ore, salt, slag,

salt, fertilizer,
sandstone,
limestone
fertilizer, sinter,

limestone, sulfur

60 [ 2.36]

]

RTAM

9]

Heavy-Duty with
RTAM
362 [14.25]

283 [11.14]

A

Heavy-Duty
Blade
363 [14.29]

Standard-Duty
with RTAM

SC2

15 [0.59]

Ø43
[ Ø1.6

Unit:mm [in]

290 [11.42]

Standard-Duty
Blade

Tungsten
Carbide

76 [2.99]

How to Choose the Right Blade
Blade

Tungsten
Carbide

217 [8.54]

≤ 70 °C
coal, coke, salt,
sulfur, limestone,
fertilizer,
sandstone

SBC3D

Belt Cleaner

Blade
Temperature ≤ 70 °C
Applications coal, coke, iron

ore, sandstone



SRTS

29
[11 4
. 57

CorrosionResistant

240 [9.45]

With RTAM

Unit:mm [in]

210 [8.27]

Standard

190 [7.48]

PU Blade

SECONDARY
BELT CLEANER

77 [3.03]

≤ 6.5 m/s
flat belt
coal, coke, iron
ore, sandstone,
salt, fertilizer,
limestone

≤ 6.5 m/s
flat belt
coal, coke, iron
ore, limestone

© JIM WAY

PRIMARY BELT
CLEANER: C1UD

PRIMARY BELT
CLEANER: CRT1SS

With the arc-shaped back side of low wear and high
strength PU blades, which completely contact the belt
surface, C1UD removes carryback effectively and the
blade without any residue maintains the good scraping
performance. In addition, C1UD, manufactured under
ISO 9001 certification, is fast and easy to install and
maintain.
C1UDS C1UDB

Combined with RTAM, which prevents belt damage by
absorbing an external force, the PU blade constantly
contacts across the belt surface to ensure even blade
pressure; moreover, it is special for high load carrying
capacity and high speed belt conveyor. CRT1SS/CRT1BS,
manufactured under ISO 9001 certification, are fast and
easy to install and maintain.
CRT1SS CRT1BS

Double Color Blade
Patented Product

Each blade can maintain
continuous cleaning contact
with the belt surface

The interface of two colors, which is
a wear line, obviously indicates when
the blade should be replaced.

the zone is the proper
control of the blade contact
pressure
Spring Tensioner with Inspection Window
Showing the blade contact pressure for timely.
Easy to maintain the correct blade pressure
with minimal adjustment.

Each Blade with RTAM
Patented Product

Cost-Saving Simple Spring Tensioner
Suitable for belt conveyors in the regular speed.
Providing an easy way to adjust blade tension
by setting the indicators in the proper positon.
Before

After

indicator

Improving the scraping performance by the
spring tension with automatic compensation.

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 6 m/s
Suitable for heavy-duty applications

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 6 m/s
Suitable for heavy-duty applications

Applications

Applications

coal, coke, sinter, salt, iron ore, fertilizer, limestone, sandstone, sulfur, etc.

coal, coke, sinter, salt, iron ore, fertilizer, limestone, sandstone, sulfur, etc.

© JIM WAY

PRIMARY BELT
CLEANER: PRUS/PRTS

SECONDARY BELT
CLEANER: SRTS/SRUS

Combined with RTAM, which prevents belt damage by
absorbing an external force, the lighter and cost-saving
blade constantly contacts across the belt surface to
ensure even blade pressure. In addition, PRUS/PRTS,
manufactured under ISO 9001 certification, are fast and
easy to install and maintain.

Combined with RTAM into the individual blade prevents
material accumulation and ensures optimum performance. Constantly contacted across the belt surface,
each blade ensures even blade pressure. In addition,
SRTS/SRUS, manufactured under ISO 9001 certification,
are fast and easy to install and maintain.

PRUS
PU

PRTS
tungsten
carbide

Patented Product

Each blade can maintain continuous
cleaning contact with the belt surface.

[ PRUS ]

[ PRTS ]

Cost-Saving Simple Spring Tensioner
Suitable for belt conveyors in the regular speed.

Blade Options:

PRNS
Providing an easy way to adjust blade tension nano
by setting the indicators in the proper positon.
Before

SRTS
tungsten
carbide

Each Blade with RTAM

PRFS
fire resistant
anti-static

SRUS
PU

Each Blade with RTAM
Patented Product

Each blade can maintain continuous
cleaning contact with the belt surface.

[ SRTS ]
Adjusting Spring Tensioner is Easy
Only by adjusting screws.

[ SRUS ]
Blade Options:
PRFS
fire resistant
anti-static

After

indicator

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 4 m/s

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 6.5 m/s

Applications

Applications

PRUS: coal, coke, fertilizer, salt, limestone,
sandstone, sulfur, etc.

PRTS: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone,
sulfur, etc.

SRTS: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone,
sulfur, etc.

SRUS: coal, coke, fertilizer, salt, limestone,
sandstone, sulfur, etc.

© JIM WAY

SECONDARY BELT
CLEANER: SBC3/SUC3

REVERSIBLE SECONDARY
BELT CLEANER: SBC3D

By metal blades molded into flexible rubber or PU blades,
they constantly contact across the belt surface and
prevent belt from damage of blade by absorbing external force to achieve better scraping performace. In
addition, SCB3/ SUC3, manufactured under ISO 9001
certification, is fast and easy to install and maintain.

By metal blades molded into flexible rubber or PU blades,
they constantly contact across the belt surface and
prevent belt from damage of blade by absorbing external force to achieve better scraping performace.
In addition, SCB3D, manufactured under ISO 9001
certification, is fast and easy to install and maintain.

SBC3
Tungsten carbide
blade vulcanized
into a rubber mount

[ SBC3 ]

SUC3
PU

SBC3D
Tungsten carbide
blade vulcanized
into a rubber mount

[ SUC3 ]

Adjusting Spring Tensioner is Easy
Only by adjusting screws.

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 6 m/s

Quick Specs
Belt Width: 600~2000mm [23.62“~78.74"]
Belt Speed: ≤ 6 m/s

Applications

Applications

SBC3: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone,
sulfur, etc.

SUC3: coal, coke, fertilizer, salt, limestone,
sandstone, sulfur, etc.

SBC3D: coal, coke, sinter, salt, iron ore, fertilizer, furnace stone, limestone, sandstone,
sulfur, etc.

© JIM WAY

REVERSIBLE
RUBBER BRUSH BELT
CLEANER: RBC
Special for chevron, vee ridge, and cleated belts. Through
hundreds of high-elastic rubber fingertips, incrustation
left on belt surface is removed efficiently. Besides, those
fingertips are molded from SBR that provides abrasion
resistance for longer service life. In addition, RBC, manufactured under ISO 9001 certification, is fast and easy
to install and maintain.

Making use of theory of gear driving,
by a diamond-grooved lagging hold-down
roller upward

SBR Rubber

[ RBC-A ]

[ RBC-B ]

Without a hold-down roller, the rubber brush
cleaner works when the belt runs.
For better cleaning function, it can be installed
with a motor.
Easy installation in even severe jobsite, the
rubber brush cleaner can be maintained quickly
by only replacing rubber brushes.

Quick Specs
Belt Width: 400~2400mm [15.75“~94.49"]
Belt Speed: N/A
Applications
Fines, wet sand and wood chip.

The rubber brush cleaner is driven to rotate in
reversed direction from belt’s to flick carryback
off the belt

© JIM WAY

PLOW TYPE BELT
CLEANER: NVC/NNC
By removing foreign material from the inside of the return
belt quickly and efficiently, the plow type belt cleaner
eliminates remaining material on the pulley to prevents
the belt deflection and extends the belt service life.
In addition, NVC/ NNC, manufactured under ISO 9001
certification, is fast and easy to install and maintain.

PU blade

PU blade

[ NVC ]

[ NNC ]

Scraping direction

With the arc design PU blade, the
belt surface achieves better scraping
performance.

Combined with a scraper and the
plate, it is easy to install.

Quick Specs
NVC–Belt Width: 600~2000mm [23.62“~78.74"]
NNC–Belt Width: 600~1800mm [23.62“~70.87"]
Belt Speed: ≤ 6.5 m/s
Applications
Coal, coke, sinter, salt, iron ore, fertilizer, etc.

Suitable for reversible operation

Combined with a scraper and the
plate, it is easy to install.

North
America

Europe

Asia
JIM WAY
Kaohsiung City
Taiwan

Africa
South
America

Australia
Customers

Business Faith

Innovation

Efficiency

Service

Accordance

JIM WAY ENTERPRISE CO., LTD.

No.17 Chang Tai Street, Lin Hai Industrial Park,
Hsiao Kang Dist., Kaohsiung, Taiwan 81266
TEL +886-7-8718126
FAX +886-7-8718128

w w w.roller.com.tw
[email protected]

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