Brick
Content
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
QUOTATION
Briquetting press: For conversion of Agricultural / Forest / Industrial / Waste such as Baggasse,
Wooden Dust, Press mud and other wastes maximum moisture contents 35% and bulk
density 160Kgs/M3 in soild fuel briquettes.
Sl.No.
Description
Qty
Briquetting Press Dia 70Model with 50 HP main
motor, screw conveyor & electrical panel etc.,
01.
1 Unit
Rate
9,00,000/-
TERMS AND CONDITIONS: Taxes will be charged extra.
Price are Ex – Our works Coimbatore
Erection & Transport charges extra.
Delivery period 1 to 2 Months.
Civil and Foundation work for the briquetting press will be made by the party at
their own cost.
Essential Spares (Sl.No.3.29) will be extra
PAYMENT TERMS: 50% Advance with Purchase order
Balance 50% before delivery.
Thanking you,
For REAL – TECH ENGINEERING,
Proprietor.
1|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
1.
TECHNICAL SPECIFICATION :
Capacity
: 900-1000kgs/hr.
Size of the briquette
: Cylindrical 70 mm
Length of the briquette
: 50mm to 300 mm.
Motors
: Crompton Greaves
2.
PARAMETERS CONSIDERD FOR DESIGN OF THE BRIQUETTE MACHINE :
Bio waste used
: SAW DUST / GROUND NUT / COFFEE
HUSK / ARICULTURAL / FOREST WASTE
Max Moisture Level in Bio waste
: 8 - 10 %
3.
SCOPE OF SUPPLY :
3.1
Main Briquetting Press Body MIG welded and stress relieved : 1 Set
3.2
Fly Wheels
: 1 Set
3.3
Crank Shaft Ultrasonically tested Heat treated
: 1 Set
3.4
Cross Head Ultrasonically tested heat treated
: 1 Set
3.5
Connecting rod (Cast Steel)
: 1Set
3.6
Ram ( High Carbon High Chromium steel)
: 1 Set
3.7
Die Holder (Carbon Steel)
: 1Set
3.8
Acrylic doom cover to visualise the inner portion of machine: 1 No
3.9
Motor 40 HP / 1440 RPM
: 1No
3.10
Nylon belt (Endless Belt )
: 1 Set
3.11 Complete lubrication system with 2 HP Motor
: 1 Set
3.12
Oil Pump & Filter
: 1 Set
3.13
Lubricating oil Heat exchanger (Shell &Tube type)
: 1 Set
3.14
Pressure gauge
: 1 Set
2|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
3.15
VerticalFeeding Hopper with screw driven by gear box
: 1Set
3.16
Feed Hopper Motor 3.0 HP
: 1 No
3.17
Jack for Die holder clamp
: 1 Set
3.18
Cooling lines 20 Feet.
: 1 Set
3.19
Control panel (L&T Make)
: 1 No
3.20
Automatic High temperature alarming device
: 1 Set
3.21
Foundation bolts for machine and main motor
: 1 Set
3.23
Main Motor Foundation frame with Gantry system
: 1 Set
3.24
Chain pulley block for main motor
: 1 Set
3.25
Water circulation pump
: 1Set
3.26
Screw conveyor 20 feet long with 3 mm Thick worm
: 1Set
3.27Reduction gear box with 3 HP motor for screw conveyor
3.28Slide, Various size pulley & V-belt
3.29ESSENTIAL SPARES
3.29.1 Ram
: 2 Nos
3.29.2 Taper Die
: 2 Nos
3.29.3 Wear Ring
: 6 Nos
3.29.4 Split Die
: 2 Nos
3.29.5 Vertical screw worm
: 1 Set
3.29.6 Oil seal
: 2 Set
3.29.7 Feeder Box
: 1 Set
4.
ELECTRICAL ITEMS
4.1
Contractor & Relay
:L&T
4.2
Amps Meter / voltmeter
: SELEC
4.3
Motors
: Crompton Greaves
4.4
Gear Boxes
: VIGNESH
3|Page
: 1 Set
: 1 Set
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
4.5
Bearings
4|Page
: FAG
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
5.
INSPECTION & TESTING
5.1
100% NDT on weld joints
5.2
All motors meggering and no load testing.
5.3
Control Panel control circuit testing.
6.
DOCUMENTATION
6.1
Operation & Maintenance Manual
6.2
Electrical Drawing
6.3
Briquetting Machine room layout drawing
6.4
NDT Reports
6.5
All Motor meggering report and no load circuit
5|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
INTRODUCTION
BRIQUETTING;Briquetting is a process of fuel manufacturing system from Agrowaster like
groundnut shell, cashew nut shell, saw dust, coir pith, coffee husk, cotton stalk
etc.
The best and chief process found in experience is manufacturing briquettes
from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100%
groundnut shell briquettes, pulvarised is to be done which increases the production
cost.
Marketing;- The marketing potentiality is very high in tea estates, Tyre Retreading
units, Bricks kiln, Textiles processing units etc. The ideal and viable and users now
are Tea estates and Tyre units because they will consume large Qty.
WORKING METHOD
The BRIQUETTING PLANT consists of
1)
2)
3)
4)
5)
Feeding system with screw conveyor
PRESS
Lubrication system
Cooling line &
Electrical
The above system is a semi automotive one with less labour.
1)
The PRESS The Briquetting press is the main machine forming solid bio-fuel
briquettes from loose agro wastes.
The press consists of main body called. SKELTON Fabricated from 30mm
steel plates. The approximate weight is 1.50 M.T.
The other parts are Two casting fly wheels each weights 900
6|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
PRODUCTION COST PER TON
A.
Average Material Cost
3200.00
Die Spares
150.00
Per Ton
Labour Cost
250.00
Per Ton
Current
Gunny Bags
Administration
Oil and Etc
300.00
70.00
Per Ton
Per Ton
100.00
15.00
PB Bush
Per Ton
Per Ton
15.00 Per Ton
------------Production Cost Per Ton
4100.00 Per Ton
=======
MAINTENANCE:
A.
Change the spares like Taper Die, Split Die, Ram in 160 Hrs. and 40
Hrs.
Once Change the wear ring.
B.
C.
Change oil (Alfa ZN 220) in 2000 Hrs. (40Lts.)
Change the all Phosphor Bronze bush in 5000 Hrs.
Requirement of Power
60 HP
Plant Size
100 Feet Length and 40 Feet Width
DIE COST:
7|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
a.
Taper Die
3200.00
b.
Split Die
1700.00
c.
Ram
3200.00
`d.
Wear Ring
The selling rate is
The profit per tonneRs.
Rs. 5200/Rs. 1100/-
The machine capacity is 0.9 Ton/Hour. If the machine,
run 10 Hour per day the production is 9 tons and for 20
Hours 18 tons/day. The cost of machine will be Rs.9.00lacs.
8|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
Building required with Roof 1000Sq.Feetopen area for sundry
4000 Sq.Feet. Raw material storage & finished goods stock
area are to be provided.
for REAL TECH ENGINEERING
Proprietor
9|Page
QUOTATION
Briquetting press: For conversion of Agricultural / Forest / Industrial / Waste such as Baggasse,
Wooden Dust, Press mud and other wastes maximum moisture contents 35% and bulk
density 160Kgs/M3 in soild fuel briquettes.
Sl.No.
Description
Qty
Briquetting Press Dia 70Model with 50 HP main
motor, screw conveyor & electrical panel etc.,
01.
1 Unit
Rate
9,00,000/-
TERMS AND CONDITIONS: Taxes will be charged extra.
Price are Ex – Our works Coimbatore
Erection & Transport charges extra.
Delivery period 1 to 2 Months.
Civil and Foundation work for the briquetting press will be made by the party at
their own cost.
Essential Spares (Sl.No.3.29) will be extra
PAYMENT TERMS: 50% Advance with Purchase order
Balance 50% before delivery.
Thanking you,
For REAL – TECH ENGINEERING,
Proprietor.
1|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
1.
TECHNICAL SPECIFICATION :
Capacity
: 900-1000kgs/hr.
Size of the briquette
: Cylindrical 70 mm
Length of the briquette
: 50mm to 300 mm.
Motors
: Crompton Greaves
2.
PARAMETERS CONSIDERD FOR DESIGN OF THE BRIQUETTE MACHINE :
Bio waste used
: SAW DUST / GROUND NUT / COFFEE
HUSK / ARICULTURAL / FOREST WASTE
Max Moisture Level in Bio waste
: 8 - 10 %
3.
SCOPE OF SUPPLY :
3.1
Main Briquetting Press Body MIG welded and stress relieved : 1 Set
3.2
Fly Wheels
: 1 Set
3.3
Crank Shaft Ultrasonically tested Heat treated
: 1 Set
3.4
Cross Head Ultrasonically tested heat treated
: 1 Set
3.5
Connecting rod (Cast Steel)
: 1Set
3.6
Ram ( High Carbon High Chromium steel)
: 1 Set
3.7
Die Holder (Carbon Steel)
: 1Set
3.8
Acrylic doom cover to visualise the inner portion of machine: 1 No
3.9
Motor 40 HP / 1440 RPM
: 1No
3.10
Nylon belt (Endless Belt )
: 1 Set
3.11 Complete lubrication system with 2 HP Motor
: 1 Set
3.12
Oil Pump & Filter
: 1 Set
3.13
Lubricating oil Heat exchanger (Shell &Tube type)
: 1 Set
3.14
Pressure gauge
: 1 Set
2|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
3.15
VerticalFeeding Hopper with screw driven by gear box
: 1Set
3.16
Feed Hopper Motor 3.0 HP
: 1 No
3.17
Jack for Die holder clamp
: 1 Set
3.18
Cooling lines 20 Feet.
: 1 Set
3.19
Control panel (L&T Make)
: 1 No
3.20
Automatic High temperature alarming device
: 1 Set
3.21
Foundation bolts for machine and main motor
: 1 Set
3.23
Main Motor Foundation frame with Gantry system
: 1 Set
3.24
Chain pulley block for main motor
: 1 Set
3.25
Water circulation pump
: 1Set
3.26
Screw conveyor 20 feet long with 3 mm Thick worm
: 1Set
3.27Reduction gear box with 3 HP motor for screw conveyor
3.28Slide, Various size pulley & V-belt
3.29ESSENTIAL SPARES
3.29.1 Ram
: 2 Nos
3.29.2 Taper Die
: 2 Nos
3.29.3 Wear Ring
: 6 Nos
3.29.4 Split Die
: 2 Nos
3.29.5 Vertical screw worm
: 1 Set
3.29.6 Oil seal
: 2 Set
3.29.7 Feeder Box
: 1 Set
4.
ELECTRICAL ITEMS
4.1
Contractor & Relay
:L&T
4.2
Amps Meter / voltmeter
: SELEC
4.3
Motors
: Crompton Greaves
4.4
Gear Boxes
: VIGNESH
3|Page
: 1 Set
: 1 Set
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
4.5
Bearings
4|Page
: FAG
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
5.
INSPECTION & TESTING
5.1
100% NDT on weld joints
5.2
All motors meggering and no load testing.
5.3
Control Panel control circuit testing.
6.
DOCUMENTATION
6.1
Operation & Maintenance Manual
6.2
Electrical Drawing
6.3
Briquetting Machine room layout drawing
6.4
NDT Reports
6.5
All Motor meggering report and no load circuit
5|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
INTRODUCTION
BRIQUETTING;Briquetting is a process of fuel manufacturing system from Agrowaster like
groundnut shell, cashew nut shell, saw dust, coir pith, coffee husk, cotton stalk
etc.
The best and chief process found in experience is manufacturing briquettes
from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100%
groundnut shell briquettes, pulvarised is to be done which increases the production
cost.
Marketing;- The marketing potentiality is very high in tea estates, Tyre Retreading
units, Bricks kiln, Textiles processing units etc. The ideal and viable and users now
are Tea estates and Tyre units because they will consume large Qty.
WORKING METHOD
The BRIQUETTING PLANT consists of
1)
2)
3)
4)
5)
Feeding system with screw conveyor
PRESS
Lubrication system
Cooling line &
Electrical
The above system is a semi automotive one with less labour.
1)
The PRESS The Briquetting press is the main machine forming solid bio-fuel
briquettes from loose agro wastes.
The press consists of main body called. SKELTON Fabricated from 30mm
steel plates. The approximate weight is 1.50 M.T.
The other parts are Two casting fly wheels each weights 900
6|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
PRODUCTION COST PER TON
A.
Average Material Cost
3200.00
Die Spares
150.00
Per Ton
Labour Cost
250.00
Per Ton
Current
Gunny Bags
Administration
Oil and Etc
300.00
70.00
Per Ton
Per Ton
100.00
15.00
PB Bush
Per Ton
Per Ton
15.00 Per Ton
------------Production Cost Per Ton
4100.00 Per Ton
=======
MAINTENANCE:
A.
Change the spares like Taper Die, Split Die, Ram in 160 Hrs. and 40
Hrs.
Once Change the wear ring.
B.
C.
Change oil (Alfa ZN 220) in 2000 Hrs. (40Lts.)
Change the all Phosphor Bronze bush in 5000 Hrs.
Requirement of Power
60 HP
Plant Size
100 Feet Length and 40 Feet Width
DIE COST:
7|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
a.
Taper Die
3200.00
b.
Split Die
1700.00
c.
Ram
3200.00
`d.
Wear Ring
The selling rate is
The profit per tonneRs.
Rs. 5200/Rs. 1100/-
The machine capacity is 0.9 Ton/Hour. If the machine,
run 10 Hour per day the production is 9 tons and for 20
Hours 18 tons/day. The cost of machine will be Rs.9.00lacs.
8|Page
No.172-C, Jayaprakash Nagar, 3rd Street, Sanganoor Road, Ganapathy (po), Coimbatore – 6.
Building required with Roof 1000Sq.Feetopen area for sundry
4000 Sq.Feet. Raw material storage & finished goods stock
area are to be provided.
for REAL TECH ENGINEERING
Proprietor
9|Page
