Fuel Fill Door Does Not Open
Content
Service Bulletin
Applies To:
10-022
May 18, 2010
2009 Fit – ALL 2010 Fit – From VIN JHMGE8...AC000001 thru JHMGE8...AC013420 2010 Insight – From VIN JHMZE2...AS000001 thru JHMZE2...AS027493
Fuel Fill Door Does Not Open
SYMPTOM When the fuel fill door is pressed, it does not open. PROBABLE CAUSE The release latch in the fuel fill door lifter does not disengage. CORRECTIVE ACTION Replace the fuel fill door push lifter. PARTS INFORMATION Fuel Fill Door Push Lifter: P/N 74486-TF0-013 WARRANTY CLAIM INFORMATION The normal warranty applies.
OP# Description FRT
FUEL PIPE PROTECTOR
REPAIR PROCEDURE – FIT 1. Remove the clips, then remove the fuel pipe protector.
2. Remove the fuel fill cap, then remove the fuel fill cap retainer strap from the hinge arm. Remove the screw from the fuel fill door/adapter.
RETAINER STRAP FUEL CAP
3101P8 3101P8
Fit: Replace the fuel fill door push lifter assembly. Insight: Replace the fuel fill door push lifter assembly.
0.3 0.2
Failed Part: Defect Code: Symptom Code: Skill Level:
P/N 74486-TF0-003 03217 07902 Repair Technician
HINGE ARM
© 2010 American Honda Motor Co., Inc. – All Rights Reserved
ATB 43866 (1005)
1 of 3
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment,
and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer.
3. Remove the bolts, then lower the fuel fill pipe.
FUEL FILL PIPE
6. Pull the fuel fill door/adapter hinge out through the body.
FUEL FILL DOOR/ ADAPTER
FUEL FILL DOOR/ ADAPTER HINGE HOOK
BOLTS
9.8 N·m (7.2 lb·ft)
FUEL FILL DOOR PUSH LIFTER
HOOK
4. Pull the fuel fill door/adapter lip off the fuel fill pipe.
FUEL FILL PIPE
7. Release the hooks, then remove the fuel fill door push lifter from the fuel fill door/adapter.
FUEL FILL DOOR/ ADAPTER LIP
8. Install the new push lifter. Reinstall the fuel fill door/ adapter, the lower fuel fill pipe, the fuel fill cap, and the fuel pipe protector. REPAIR PROCEDURE – INSIGHT 1. Remove the fuel fill cap, then remove the screw from the fuel fill door/adapter.
5. Hold the fuel fill door partially open, and pull it out while rotating it 90 degrees clockwise. Remove the fuel fill door/adapter.
FUEL CAP
FUEL FILL DOOR/ADAPTER
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10-022
2. Pull the fuel fill door/adapter lip off the fuel fill pipe.
FUEL FILL PIPE FUEL FILL DOOR/ ADAPTER LIP
4. Pull the fuel fill door/adapter hinge out of the body.
FUEL FILL DOOR PUSH LIFTER HOOK
HOOK
3. With the fuel fill door partially open, pull out the upper half of the fuel fill door/adapter and turn it 90 degrees counterclockwise. Remove the fuel fill door/adapter.
FUEL FILL DOOR/ADAPTER
FUEL FILL DOOR/ADAPTER
HINGE
5. Release the hooks, then remove the fuel fill door push lifter from the fuel fill door/adapter. 6. Install the new push lifter, then reinstall the fuel fill door/adapter and the fuel fill cap.
10-022
3 of 3
Applies To:
10-022
May 18, 2010
2009 Fit – ALL 2010 Fit – From VIN JHMGE8...AC000001 thru JHMGE8...AC013420 2010 Insight – From VIN JHMZE2...AS000001 thru JHMZE2...AS027493
Fuel Fill Door Does Not Open
SYMPTOM When the fuel fill door is pressed, it does not open. PROBABLE CAUSE The release latch in the fuel fill door lifter does not disengage. CORRECTIVE ACTION Replace the fuel fill door push lifter. PARTS INFORMATION Fuel Fill Door Push Lifter: P/N 74486-TF0-013 WARRANTY CLAIM INFORMATION The normal warranty applies.
OP# Description FRT
FUEL PIPE PROTECTOR
REPAIR PROCEDURE – FIT 1. Remove the clips, then remove the fuel pipe protector.
2. Remove the fuel fill cap, then remove the fuel fill cap retainer strap from the hinge arm. Remove the screw from the fuel fill door/adapter.
RETAINER STRAP FUEL CAP
3101P8 3101P8
Fit: Replace the fuel fill door push lifter assembly. Insight: Replace the fuel fill door push lifter assembly.
0.3 0.2
Failed Part: Defect Code: Symptom Code: Skill Level:
P/N 74486-TF0-003 03217 07902 Repair Technician
HINGE ARM
© 2010 American Honda Motor Co., Inc. – All Rights Reserved
ATB 43866 (1005)
1 of 3
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment,
and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer.
3. Remove the bolts, then lower the fuel fill pipe.
FUEL FILL PIPE
6. Pull the fuel fill door/adapter hinge out through the body.
FUEL FILL DOOR/ ADAPTER
FUEL FILL DOOR/ ADAPTER HINGE HOOK
BOLTS
9.8 N·m (7.2 lb·ft)
FUEL FILL DOOR PUSH LIFTER
HOOK
4. Pull the fuel fill door/adapter lip off the fuel fill pipe.
FUEL FILL PIPE
7. Release the hooks, then remove the fuel fill door push lifter from the fuel fill door/adapter.
FUEL FILL DOOR/ ADAPTER LIP
8. Install the new push lifter. Reinstall the fuel fill door/ adapter, the lower fuel fill pipe, the fuel fill cap, and the fuel pipe protector. REPAIR PROCEDURE – INSIGHT 1. Remove the fuel fill cap, then remove the screw from the fuel fill door/adapter.
5. Hold the fuel fill door partially open, and pull it out while rotating it 90 degrees clockwise. Remove the fuel fill door/adapter.
FUEL CAP
FUEL FILL DOOR/ADAPTER
2 of 3
10-022
2. Pull the fuel fill door/adapter lip off the fuel fill pipe.
FUEL FILL PIPE FUEL FILL DOOR/ ADAPTER LIP
4. Pull the fuel fill door/adapter hinge out of the body.
FUEL FILL DOOR PUSH LIFTER HOOK
HOOK
3. With the fuel fill door partially open, pull out the upper half of the fuel fill door/adapter and turn it 90 degrees counterclockwise. Remove the fuel fill door/adapter.
FUEL FILL DOOR/ADAPTER
FUEL FILL DOOR/ADAPTER
HINGE
5. Release the hooks, then remove the fuel fill door push lifter from the fuel fill door/adapter. 6. Install the new push lifter, then reinstall the fuel fill door/adapter and the fuel fill cap.
10-022
3 of 3
