How to Calculate the CM
Content
How to calculate the CM (Cost of Making) of a Garment
Calculation of cm is a important part of merchandising profile. At costing meeting
stage, supplier only gets one sample of the garment and specification of fabric and
trims for the reference.
So its really important to calculate the correct cost of making to get the correct
costing.
This post will help you all to calculate the COST OF MAKING.
To find out the CM of a garment, you must know below:
i) Monthly total expenditure (running cost) of factory (rent, wages, electricity bill,
water bill, transportation, repairing etc).
ii) Total no of machines in the factory
iii) Number of machine required to complete this style (line layout of style)
iv) Estimated Production output per hour
v) Total working days (month)
vi) Daily working hours
Calculation Of CM:
For Example:Monthly Cost of Running:- 25,00,000 INR
Total no of Machines
:- 500
No of machines required for style: - 45
Estimated Production output per hour: - 55
Total Working days :-26
Daily working hours :-8
= {(Monthly total cost of running / 26) / (Total Machines) X (Number of machine
required for style)} / [{(estimated Production output per hr) X 8 } ]
= [{(25,00,000 / 26) / ( 500 ) X (45)} / {(55) X 8}]
= [{96153.85 / (500) X (45) } / 440]
= (8653.85 / 440)
= 19.67 INR Per pcs.
Calculating Embroidery Thread Consumption
Calculating thread consumption is a important part of cost calculation and garment
manufacturing. In our earlier post we have written about garment sewing thread
calculation. Second impartment area is embroidery thread calculation which we will
review here. Embroidery thread calculation depends of some parameters like stitch
type, thread type, no of colors, no of stitches in design.
Generally Embroidery machines work with stitch type 301, the lock-stitch. With the
optimal adjustments of all the parameters it should amount to a shared proportion
of 2/3 needle thread and 1/3 bobbin thread. On average the thread usage can be
calculated as seen below
per 1.000 stitches
2,3 m
needle thread
4,6 m
bobbin thread
Example of Embroidery Thread Calculation :Number of Pcs – 4,000 pcs
Stitch qty in the embroidery design – 4,500 (stitch) ( how to estimate the stitch
amount of an embroidery design?)
Length of thread in the cones – 5,000 meter
Stitch length – 4 mm (stitch length depends on design and stitch type)
Calculation:
= Number of Garments qty X Number of stitch X 4 / 1000 / meter per cone.
= 4,000 X 4,500 X 4 / 1,000 / 5,000
= 18,000,000 X 4 / 1,000 / 5,000
= 72,000,000 / 1,000 / 5,000
= 72,000 / 5,000
=14.4 cones
Estimate the stitch amount of an embroidery design
Generally the usage of thread per design and colour of a digitized pattern is to be
seen on the plot. If there are no details available it is also possible to estimate the
thread´s approximate usage.
Embroidery machines work with stitch type 301, the lock-stitch. With the optimal
adjustments of all the parameters it should amount to a shared proportion of 2/3
needle thread and 1/3 bobbin thread. On average the thread usage can be
calculated as seen below:
per 1.000 stitches
2,3 m
needle thread
4,6 m
bobbin thread
No of stitch possible with a thread of ticket no. 40
1.000 m spool
5.000 m spool
approx. 200.000 stitches*
approx. 1 million stitches*
*Taken from an average stitch length of 4 mm
The thread usage depends on following parameters and varies accordingly:
Thread tension
Stitch length
Fabric thickness
Number of stitches or machine running time
Ticket number
How to estimate the stitch amount of an embroidery design, even before having
digitized the pattern?
The estimate value of per square centimeter embroidered surface for embroidery
ticket 40 (tex 27) is 150 stitches. Depending on richness of detail you can use a
lower or higher value.
For calculating the embroidered surface, you need the dimensions of the design
(length x width) and an estimation of how many percent of that surface is covered
by the embroidery stitches.
Example:
:
80 x 80 mm
Size: 8 x 8 cm = 64 cm²
There from 80 % embroidered (visual estimation)
64 cm² x 0,8 = 51,2 cm²
51.2 cm² x 150 stitches/cm² = 7680 stitches
Consumption Calculation of Woven Garments
Consumption and costing is a primary requisite for a merchandiser. Fabric cost
bears aprox 40% to 45% of the total cost of any garments so calculation of correct
fabric consumption is very important.
Pls see below example of fabric consumption calculation
1. During the consumption pls used measurement of middle size for calculation or
used the size which has most of the qty.
2. Except Cutting or sewing wastage, fabric wastage also depends on additional
elements which. If the garments have special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
3. You should know the fabric width to calculate consumption.
Measuring Point
Msmnt in inch
Body Length @ C.B. neck
32”
Chest circumf.
44 ½”
Across shoulder width seam to seam
19”
Bk Yoke height FM HPS
3 ½”
Sleeve length fm CBN thru sh to slv edge(3 pt) 34 ½”
Armhole ( Straight, point to point )
9 ½”
Sleeve bottom opening circ.@ cntr btn
9”
Cuff height
2 ½”
Neck circumf. closed(cntr bttn to BH end
stitching)
16 ¼”
Collar height at CB (without neck band)
1 7/8”
Chest Pkt Width @ top
5”
Chest Pkt Length @ center
5 ¾”
FABRIC CONSUMPTION
PARTS
LENGTH
WIDTH (With
(With sewing sewing
FABRIC
allowance)
allowance)
Back (*Except
yoke)
30 ½”
24 ¼”
0.46693 yds
Front
34”
26 ¼”
0.56323 yds
Yoke
21
4 ½”
0.11932 yds
Collar
17 ¼”
5 ¾”
0.12524 yds
Slv(**Width=armho
22 ½”
le straight X 2)
20”
0.56818 yds
(2 Slv)
Pocket
5”
5 ¾”
0.03630 yds
Cuff
10”
3 ½”
0.04419 yds
Total (Pc)
1.92339 yds/pc
Total (Dzn)
23.0806
yds/dzn
Formula
={(L x W)/(36 x
44)}
Fabric width is 44 inch.
To convert inch to yard inch X 36
Calculate the consumption of knit garments
Consumption and costing is a primary requisite for a merchandiser. Fabric cost
bears aprox 40% to 45% of the total cost of any garments so calculation of correct
fabric consumption is very important.
Pls see below example of fabric consumption calculation
1. During the consumption pls used measurement of middle size for calculation or
used the size which has most of the qty.
2. Except Cutting or sewing wastage, fabric wastage also depends on additional
elements which. If the garments have special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
Description
Msmnt (cm)
Sewing Allowance Total
Body Length
60
5
65
½ Chest
45
2
47
Sleeve Length
20
5
25
Armhole Circum
40
2
42
Fabric Wastage
10%
Depend on style and fabric
GSM
140
Consider the measurement of middle size garment or the garment containing
maximum quantity.
Consumption:
Fabric Consumption Calculation of a Knit TShirt
Length Width
Consumption in
SCM
65
47
3,055 scm
65
47
3,055 scm
25
42
2,100 scm
Back Part
65 cm ( length) x 47 cm ( Chest width)
Front Part
65 cm ( Front length) x 47 cm ( Front chest
width)
Sleeve
25 cm ( Sleeve length) x 42 cm ( Armhole
circumference) x 2 ( 2 sleeves)
Total Fabrics Consumption
8,210 scm/pc
Apply below formula to make consumption for 1dzn garments :
=(Fabric consumption in SCM X GSM X 12 / 10,000,000) + Wastage
=(8210 X 140 X 12 / 10,000,000) + 10%
=1.37928+10%
=1.37928+0.137928
=1.5172208 KG/DZN
or
Description
Consumptio
n in
SCM/pcs
9600 scm into sm. (10000 scm=1sm)
0.821 sm/pc
Fabric is 140gsm, (1sm=140gram). So 0.821
sm=0.821x140=
114.94
gram/pc
We know 1,000gram=1kg. So 114.94
gram=114.94/1,000=
0.1,149
kg/pc
Wastage 10%
0.01149 kg
Total Weight with wastage
0.12639
kg/pc
Therefore, Weight of 1dzn (12 Pcs)
1.517 Kg/Dzn
Note:
scm=square centimeter
sm=square meter
1dozen (12pcs) garments
*Why 10,000,000?
10,000 x 1,000=10,000,000
Grams per square meter. Conversion of the fabric into square meter. 1m=100cm,
1sqr meter=10,000 cm (100cm x 100cm),
1 Kg=1,000 Gram.
Dress shirt
N
o.
Process
Seam
Structure
Model
Sew brand label to under yoke
AMS-210EN-SS1306
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch cuff
DLM-5200N
DLM-5400N-7
DMN-5420N-7
MO-6916S
MO-6716S
Attach sleeve
MH-380
MO-6716DA
Counterstich sleeve
DDL-9000B
DDL-9000B-DS/PBN
DLU-5490N
MH-380
MH-481
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Sew front fly to left front
LH-3528A-7 LH-3528
LH-4128
Sew button on front
MB-1800
MB-1377
LK-1903B
Sew pocket
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Sew buttonhole on front
AC-172N-1790
LBH-1790A
LBH-781
Sew cuff links
LK-1903B
MB-1800
MB-1377
Sew buttonhole of cuff links
LBH-1790A
LBH-780
Sew side & under sleeve
MS-1190F-V046
MO-6916S
MO-6716S
MO-6716DA
MH-481
Sew yoke to back
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch collar
DLM-5200N
DLM-5400N-7
DMN-5420N-7
intelloCut an intelligent material planning and optimization software
intelloCut is a product of Threadsol Software Pvt. Ltd, India.
intelloCut is developed by a team of professionals with deep understanding of
apparel production and software engineering - creating a best in class solution.
This software takes a fresh look at the cutting room and solves the problem with its
patent awaited technologies and assimilates all the Latest developments in the IT
sector like internet technologies, mobile, cloud computing, responsive UI design etc
to deliver a capable solution aimed solely at saving huge costs at the cutting room.
intelloCut is an intelligent material planning and optimization software.
intelloCut measures, predicts and optimizes material utilization and productivity for
sewn products industry (apparel, footwear, automotive, home furnishing, technical
textiles etc.)
intelloCut snaps into the various processes of buying, cutting and using of material
and improves utilization, reduces wastage, increases productivity and improves
estimation accuracy.
With its highly advanced algorithms and complex data analysis, intelloCut saves
upto 10% material, improves cutting productivity by 30% and reduces end bits by
70% in the practical scenarios.
With its powerful, scalable and incredibly efficient technology, intelloCut enshrines
industry's best practices and makes the sewn products industry Lean, Green and
Highly profitable.
you can try this software free of cost for 30 days. Clic below link for download.
http://www.intellocut.com/users/sign_in
source: http://www.intellocut.com/
Infor Fashion
Infor Fashion
Infor Fashion is a suite of software products designed specifically for small- to largesized fashion, apparel, footwear, accessories, luxury goods, and textile companies.
As an integrated, configurable solution, Infor Fashion helps you manage the entire
fashion process-from design, development, and sourcing to production, distribution,
customer service, and finance. With Infor Fashion, you'll develop products your
consumers want quicker and get them to market faster than your competition.
The Infor Fashion advantage
Improve performance of a complex supply chain.
Accelerate new product introductions.
Respond quickly to changing market demands.
Achieve quick growth in a highly competitive market.
Increase efficiency and reduce operational costs.
Strengthen collaboration.
Manage product lifecycles more effectively.
Increase workloads without increasing costs. Accelerate new product
introductions
World Fashion Exchange (WFX)
World Fashion Exchange (WFX) is a global software organization, catering specifically to the fashion industry. WFX
provides customizable web-based software solutions, which completely and efficiently manage the product life cycle.
WFX provides web-based, enterprise wide software solutions, designed for the Fashion Industry - Apparel, Footwear,
Home Furnishings etc. WFX provides fashion software solutions for retail, wholesale, import/export, trading and
manufacturing businesses to manage their day-to-day processes and functions.
Download Uncovering PLM Whitepaper : http://www.worldfashionexchange.com/Download-Form.aspx
WFX offers its customers and partners, reliability, experience, security, in-depth knowledge and unmatched domain
knowledge
of
the
fashion
industry
through
its
apparel
software
management
solutions.
WFX Clients include Brands, Retailers, Wholesalers, Buying Agents, Apparel manufacturers and Exporters.
WFX Solutions
WFX solutions create a global environment of 'Total Collaboration' between its users and their business partners. It is
totally
customizable,
easy-to-use
and
designed
to
easily
integrate
with
existing
systems.
WFX solutions are developed on industrial strength and proven best-of-breed Internet technologies, enabling WFX
clients to collaborate with their business partners in real-time. It consists of modules that can be implemented
independently, at the same time, are fully integrated to effectively manage all areas - from product development to
sales
and
from
sourcing
to
production.
After conducting business diagnostics, WFX offers its clients customized Product Lifecycle Management - PLM,
Product Data Management - PDM, Enterprise Resource Planning - ERP II, Supply Chain Management - SCM or
WFX Partner solutions which enable them to work in a collaborative environment within their organization as well as
with
their
business
partners.
Fashion businesses worldwide use WFX apparel software management products for business management and
planning activities. As fashion design software has only limited functionality of creating product designs, a more
comprehensive solution is required to manage all the business activities as the product goes into development,
sampling,
ordering
etc.
stages.
Fashion companies use fashion design software and apparel design software to create design sketches but rarely
have effective apparel software management tools for complete Product data management and related activities to
manage
the
entire
product
lifecycle.
WFX offers the most comprehensive software solutions for the Fashion Industry - Apparel, Footwear, Furnishings
etc., allowing for the efficient exchange of information, business transactions and services among global business
partners
via
the
Internet.
Among the first few companies employ Microsoft.NET Technologies, WFX's web-based applications can be accessed
anytime from anywhere, using the Internet. Its collaborative business flow across multiple organizations makes it a
powerful
tool
for
any
global
fashion
company.
WFX Web Product Data Management - PDM, Web Product Lifecycle Management - PLM, Web Enterprise Resource
Planning - ERP II, Web Supply Chain Management - SCM and Web EDI solutions are used by brands, retailers,
suppliers and agents all over the world, ePowering users in many organizations by giving them smarter software
solutions and better business control.
source http://www.worldfashionexchange.com/main.aspx
LECTRA: Imperial adopts Lectra Fashion PLM
LECTRA:
Imperial adopts Lectra Fashion PLM
The Italian fast fashion company chose Lectra Fashion PLM to support its global
business strategy
Lectra, the world leader in integrated technology solutions dedicated to industries
using soft materials-fabrics, leather, technical textiles and composite materials-is
pleased to announce that Imperial is implementing Lectra Fashion PLM to reinforce
its position in the fast fashion market and support its worldwide business growth
strategy.
Founded in Bologna, Italy, in 1978 by Adriano Aere and Emilia Giberti, Imperial
provides menswear and womenswear to 4,000 customers across the world,
including Italy, Europe and Asia. The company, which delivers 6 million pieces per
year, decided to expand its activities in 2012 and invested in 80 multi-brand stores.
Imperial's challenge is to cope with increasing activities, while continuing to deliver
up-to-date quality collections on time. "With the company growing at a very fast
pace, we need to be able to master the end-to- end development process," says
Adriano Aere, Imperial Founder and President. "As consumers demand more and
more variety and newness, we also need to become faster and produce more," he
adds.
The fast fashion brand decided to integrate Lectra Fashion PLM to speed
development while better connecting teams involved in the collection process, from
design to final product. "Embedding our technical data into Lectra Fashion PLM will
help us share information about styles or technical specifications better and faster,"
says Adriano Aere. Because Imperial is based on a mass market business model,
building collaboration between creative and technical teams is imperative. Lectra
Fashion PLM will ease day-to-day work and streamline the development process.
Imperial's plan is to go one step further and share pre-production and production
data by opening its Lectra Fashion PLM to material or service suppliers via a web
platform.
Lectra's on-going support and fashion expertise, in addition to the long-term
relationship between the two partners, made the difference. "Over the past 18
years, we have built a trusted partnership with Lectra. We believe that Lectra, as a
strategic partner, will continue to support our global strategy with the PLM solution
they are developing for the fashion industry," explains Adriano Aere.
About Imperial
Imperial is an Italian company founded in 1978. First specialized in menswear and
womenswear, the ready-to-wear brand has expanded its activities to include retail
in 2012. Imperial S.p.A increased its turnover with EURO119 million in 2012
revenue.
For more information, please visit www.imperialfashion.com.
About Lectra
Lectra is the world leader in integrated technology solutions that automate,
streamline and accelerate product design, development and manufacturing
processes for industries using soft materials. Lectra develops the most advanced
specialized software and cutting systems and provides associated services to a
broad array of markets including fashion (apparel, accessories, footwear),
automotive (car seats and interiors, airbags), furniture, as well as a wide variety of
other market sectors, such as aeronautical and marine industries, wind power, and
personal protective equipment. Lectra serves 23,000 customers in more than 100
countries with 1,400 employees and $270 million in 2013 revenues. The company is
listed on NYSE Euronext.
Calculation of cm is a important part of merchandising profile. At costing meeting
stage, supplier only gets one sample of the garment and specification of fabric and
trims for the reference.
So its really important to calculate the correct cost of making to get the correct
costing.
This post will help you all to calculate the COST OF MAKING.
To find out the CM of a garment, you must know below:
i) Monthly total expenditure (running cost) of factory (rent, wages, electricity bill,
water bill, transportation, repairing etc).
ii) Total no of machines in the factory
iii) Number of machine required to complete this style (line layout of style)
iv) Estimated Production output per hour
v) Total working days (month)
vi) Daily working hours
Calculation Of CM:
For Example:Monthly Cost of Running:- 25,00,000 INR
Total no of Machines
:- 500
No of machines required for style: - 45
Estimated Production output per hour: - 55
Total Working days :-26
Daily working hours :-8
= {(Monthly total cost of running / 26) / (Total Machines) X (Number of machine
required for style)} / [{(estimated Production output per hr) X 8 } ]
= [{(25,00,000 / 26) / ( 500 ) X (45)} / {(55) X 8}]
= [{96153.85 / (500) X (45) } / 440]
= (8653.85 / 440)
= 19.67 INR Per pcs.
Calculating Embroidery Thread Consumption
Calculating thread consumption is a important part of cost calculation and garment
manufacturing. In our earlier post we have written about garment sewing thread
calculation. Second impartment area is embroidery thread calculation which we will
review here. Embroidery thread calculation depends of some parameters like stitch
type, thread type, no of colors, no of stitches in design.
Generally Embroidery machines work with stitch type 301, the lock-stitch. With the
optimal adjustments of all the parameters it should amount to a shared proportion
of 2/3 needle thread and 1/3 bobbin thread. On average the thread usage can be
calculated as seen below
per 1.000 stitches
2,3 m
needle thread
4,6 m
bobbin thread
Example of Embroidery Thread Calculation :Number of Pcs – 4,000 pcs
Stitch qty in the embroidery design – 4,500 (stitch) ( how to estimate the stitch
amount of an embroidery design?)
Length of thread in the cones – 5,000 meter
Stitch length – 4 mm (stitch length depends on design and stitch type)
Calculation:
= Number of Garments qty X Number of stitch X 4 / 1000 / meter per cone.
= 4,000 X 4,500 X 4 / 1,000 / 5,000
= 18,000,000 X 4 / 1,000 / 5,000
= 72,000,000 / 1,000 / 5,000
= 72,000 / 5,000
=14.4 cones
Estimate the stitch amount of an embroidery design
Generally the usage of thread per design and colour of a digitized pattern is to be
seen on the plot. If there are no details available it is also possible to estimate the
thread´s approximate usage.
Embroidery machines work with stitch type 301, the lock-stitch. With the optimal
adjustments of all the parameters it should amount to a shared proportion of 2/3
needle thread and 1/3 bobbin thread. On average the thread usage can be
calculated as seen below:
per 1.000 stitches
2,3 m
needle thread
4,6 m
bobbin thread
No of stitch possible with a thread of ticket no. 40
1.000 m spool
5.000 m spool
approx. 200.000 stitches*
approx. 1 million stitches*
*Taken from an average stitch length of 4 mm
The thread usage depends on following parameters and varies accordingly:
Thread tension
Stitch length
Fabric thickness
Number of stitches or machine running time
Ticket number
How to estimate the stitch amount of an embroidery design, even before having
digitized the pattern?
The estimate value of per square centimeter embroidered surface for embroidery
ticket 40 (tex 27) is 150 stitches. Depending on richness of detail you can use a
lower or higher value.
For calculating the embroidered surface, you need the dimensions of the design
(length x width) and an estimation of how many percent of that surface is covered
by the embroidery stitches.
Example:
:
80 x 80 mm
Size: 8 x 8 cm = 64 cm²
There from 80 % embroidered (visual estimation)
64 cm² x 0,8 = 51,2 cm²
51.2 cm² x 150 stitches/cm² = 7680 stitches
Consumption Calculation of Woven Garments
Consumption and costing is a primary requisite for a merchandiser. Fabric cost
bears aprox 40% to 45% of the total cost of any garments so calculation of correct
fabric consumption is very important.
Pls see below example of fabric consumption calculation
1. During the consumption pls used measurement of middle size for calculation or
used the size which has most of the qty.
2. Except Cutting or sewing wastage, fabric wastage also depends on additional
elements which. If the garments have special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
3. You should know the fabric width to calculate consumption.
Measuring Point
Msmnt in inch
Body Length @ C.B. neck
32”
Chest circumf.
44 ½”
Across shoulder width seam to seam
19”
Bk Yoke height FM HPS
3 ½”
Sleeve length fm CBN thru sh to slv edge(3 pt) 34 ½”
Armhole ( Straight, point to point )
9 ½”
Sleeve bottom opening circ.@ cntr btn
9”
Cuff height
2 ½”
Neck circumf. closed(cntr bttn to BH end
stitching)
16 ¼”
Collar height at CB (without neck band)
1 7/8”
Chest Pkt Width @ top
5”
Chest Pkt Length @ center
5 ¾”
FABRIC CONSUMPTION
PARTS
LENGTH
WIDTH (With
(With sewing sewing
FABRIC
allowance)
allowance)
Back (*Except
yoke)
30 ½”
24 ¼”
0.46693 yds
Front
34”
26 ¼”
0.56323 yds
Yoke
21
4 ½”
0.11932 yds
Collar
17 ¼”
5 ¾”
0.12524 yds
Slv(**Width=armho
22 ½”
le straight X 2)
20”
0.56818 yds
(2 Slv)
5”
5 ¾”
0.03630 yds
Cuff
10”
3 ½”
0.04419 yds
Total (Pc)
1.92339 yds/pc
Total (Dzn)
23.0806
yds/dzn
Formula
={(L x W)/(36 x
44)}
Fabric width is 44 inch.
To convert inch to yard inch X 36
Calculate the consumption of knit garments
Consumption and costing is a primary requisite for a merchandiser. Fabric cost
bears aprox 40% to 45% of the total cost of any garments so calculation of correct
fabric consumption is very important.
Pls see below example of fabric consumption calculation
1. During the consumption pls used measurement of middle size for calculation or
used the size which has most of the qty.
2. Except Cutting or sewing wastage, fabric wastage also depends on additional
elements which. If the garments have special print, wash, embellishment etc than
the fabric wastage will be more than normal wastage
Description
Msmnt (cm)
Sewing Allowance Total
Body Length
60
5
65
½ Chest
45
2
47
Sleeve Length
20
5
25
Armhole Circum
40
2
42
Fabric Wastage
10%
Depend on style and fabric
GSM
140
Consider the measurement of middle size garment or the garment containing
maximum quantity.
Consumption:
Fabric Consumption Calculation of a Knit TShirt
Length Width
Consumption in
SCM
65
47
3,055 scm
65
47
3,055 scm
25
42
2,100 scm
Back Part
65 cm ( length) x 47 cm ( Chest width)
Front Part
65 cm ( Front length) x 47 cm ( Front chest
width)
Sleeve
25 cm ( Sleeve length) x 42 cm ( Armhole
circumference) x 2 ( 2 sleeves)
Total Fabrics Consumption
8,210 scm/pc
Apply below formula to make consumption for 1dzn garments :
=(Fabric consumption in SCM X GSM X 12 / 10,000,000) + Wastage
=(8210 X 140 X 12 / 10,000,000) + 10%
=1.37928+10%
=1.37928+0.137928
=1.5172208 KG/DZN
or
Description
Consumptio
n in
SCM/pcs
9600 scm into sm. (10000 scm=1sm)
0.821 sm/pc
Fabric is 140gsm, (1sm=140gram). So 0.821
sm=0.821x140=
114.94
gram/pc
We know 1,000gram=1kg. So 114.94
gram=114.94/1,000=
0.1,149
kg/pc
Wastage 10%
0.01149 kg
Total Weight with wastage
0.12639
kg/pc
Therefore, Weight of 1dzn (12 Pcs)
1.517 Kg/Dzn
Note:
scm=square centimeter
sm=square meter
1dozen (12pcs) garments
*Why 10,000,000?
10,000 x 1,000=10,000,000
Grams per square meter. Conversion of the fabric into square meter. 1m=100cm,
1sqr meter=10,000 cm (100cm x 100cm),
1 Kg=1,000 Gram.
Dress shirt
N
o.
Process
Seam
Structure
Model
Sew brand label to under yoke
AMS-210EN-SS1306
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch cuff
DLM-5200N
DLM-5400N-7
DMN-5420N-7
MO-6916S
MO-6716S
Attach sleeve
MH-380
MO-6716DA
Counterstich sleeve
DDL-9000B
DDL-9000B-DS/PBN
DLU-5490N
MH-380
MH-481
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Sew front fly to left front
LH-3528A-7 LH-3528
LH-4128
Sew button on front
MB-1800
MB-1377
LK-1903B
Sew pocket
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Sew buttonhole on front
AC-172N-1790
LBH-1790A
LBH-781
Sew cuff links
LK-1903B
MB-1800
MB-1377
Sew buttonhole of cuff links
LBH-1790A
LBH-780
Sew side & under sleeve
MS-1190F-V046
MO-6916S
MO-6716S
MO-6716DA
MH-481
Sew yoke to back
DDL-9000B
DDL-9000B-DS/PBN
DDL-8700B-7
DDL-8700-7/SC920C/M92
DDL-8700
Runstitch collar
DLM-5200N
DLM-5400N-7
DMN-5420N-7
intelloCut an intelligent material planning and optimization software
intelloCut is a product of Threadsol Software Pvt. Ltd, India.
intelloCut is developed by a team of professionals with deep understanding of
apparel production and software engineering - creating a best in class solution.
This software takes a fresh look at the cutting room and solves the problem with its
patent awaited technologies and assimilates all the Latest developments in the IT
sector like internet technologies, mobile, cloud computing, responsive UI design etc
to deliver a capable solution aimed solely at saving huge costs at the cutting room.
intelloCut is an intelligent material planning and optimization software.
intelloCut measures, predicts and optimizes material utilization and productivity for
sewn products industry (apparel, footwear, automotive, home furnishing, technical
textiles etc.)
intelloCut snaps into the various processes of buying, cutting and using of material
and improves utilization, reduces wastage, increases productivity and improves
estimation accuracy.
With its highly advanced algorithms and complex data analysis, intelloCut saves
upto 10% material, improves cutting productivity by 30% and reduces end bits by
70% in the practical scenarios.
With its powerful, scalable and incredibly efficient technology, intelloCut enshrines
industry's best practices and makes the sewn products industry Lean, Green and
Highly profitable.
you can try this software free of cost for 30 days. Clic below link for download.
http://www.intellocut.com/users/sign_in
source: http://www.intellocut.com/
Infor Fashion
Infor Fashion
Infor Fashion is a suite of software products designed specifically for small- to largesized fashion, apparel, footwear, accessories, luxury goods, and textile companies.
As an integrated, configurable solution, Infor Fashion helps you manage the entire
fashion process-from design, development, and sourcing to production, distribution,
customer service, and finance. With Infor Fashion, you'll develop products your
consumers want quicker and get them to market faster than your competition.
The Infor Fashion advantage
Improve performance of a complex supply chain.
Accelerate new product introductions.
Respond quickly to changing market demands.
Achieve quick growth in a highly competitive market.
Increase efficiency and reduce operational costs.
Strengthen collaboration.
Manage product lifecycles more effectively.
Increase workloads without increasing costs. Accelerate new product
introductions
World Fashion Exchange (WFX)
World Fashion Exchange (WFX) is a global software organization, catering specifically to the fashion industry. WFX
provides customizable web-based software solutions, which completely and efficiently manage the product life cycle.
WFX provides web-based, enterprise wide software solutions, designed for the Fashion Industry - Apparel, Footwear,
Home Furnishings etc. WFX provides fashion software solutions for retail, wholesale, import/export, trading and
manufacturing businesses to manage their day-to-day processes and functions.
Download Uncovering PLM Whitepaper : http://www.worldfashionexchange.com/Download-Form.aspx
WFX offers its customers and partners, reliability, experience, security, in-depth knowledge and unmatched domain
knowledge
of
the
fashion
industry
through
its
apparel
software
management
solutions.
WFX Clients include Brands, Retailers, Wholesalers, Buying Agents, Apparel manufacturers and Exporters.
WFX Solutions
WFX solutions create a global environment of 'Total Collaboration' between its users and their business partners. It is
totally
customizable,
easy-to-use
and
designed
to
easily
integrate
with
existing
systems.
WFX solutions are developed on industrial strength and proven best-of-breed Internet technologies, enabling WFX
clients to collaborate with their business partners in real-time. It consists of modules that can be implemented
independently, at the same time, are fully integrated to effectively manage all areas - from product development to
sales
and
from
sourcing
to
production.
After conducting business diagnostics, WFX offers its clients customized Product Lifecycle Management - PLM,
Product Data Management - PDM, Enterprise Resource Planning - ERP II, Supply Chain Management - SCM or
WFX Partner solutions which enable them to work in a collaborative environment within their organization as well as
with
their
business
partners.
Fashion businesses worldwide use WFX apparel software management products for business management and
planning activities. As fashion design software has only limited functionality of creating product designs, a more
comprehensive solution is required to manage all the business activities as the product goes into development,
sampling,
ordering
etc.
stages.
Fashion companies use fashion design software and apparel design software to create design sketches but rarely
have effective apparel software management tools for complete Product data management and related activities to
manage
the
entire
product
lifecycle.
WFX offers the most comprehensive software solutions for the Fashion Industry - Apparel, Footwear, Furnishings
etc., allowing for the efficient exchange of information, business transactions and services among global business
partners
via
the
Internet.
Among the first few companies employ Microsoft.NET Technologies, WFX's web-based applications can be accessed
anytime from anywhere, using the Internet. Its collaborative business flow across multiple organizations makes it a
powerful
tool
for
any
global
fashion
company.
WFX Web Product Data Management - PDM, Web Product Lifecycle Management - PLM, Web Enterprise Resource
Planning - ERP II, Web Supply Chain Management - SCM and Web EDI solutions are used by brands, retailers,
suppliers and agents all over the world, ePowering users in many organizations by giving them smarter software
solutions and better business control.
source http://www.worldfashionexchange.com/main.aspx
LECTRA: Imperial adopts Lectra Fashion PLM
LECTRA:
Imperial adopts Lectra Fashion PLM
The Italian fast fashion company chose Lectra Fashion PLM to support its global
business strategy
Lectra, the world leader in integrated technology solutions dedicated to industries
using soft materials-fabrics, leather, technical textiles and composite materials-is
pleased to announce that Imperial is implementing Lectra Fashion PLM to reinforce
its position in the fast fashion market and support its worldwide business growth
strategy.
Founded in Bologna, Italy, in 1978 by Adriano Aere and Emilia Giberti, Imperial
provides menswear and womenswear to 4,000 customers across the world,
including Italy, Europe and Asia. The company, which delivers 6 million pieces per
year, decided to expand its activities in 2012 and invested in 80 multi-brand stores.
Imperial's challenge is to cope with increasing activities, while continuing to deliver
up-to-date quality collections on time. "With the company growing at a very fast
pace, we need to be able to master the end-to- end development process," says
Adriano Aere, Imperial Founder and President. "As consumers demand more and
more variety and newness, we also need to become faster and produce more," he
adds.
The fast fashion brand decided to integrate Lectra Fashion PLM to speed
development while better connecting teams involved in the collection process, from
design to final product. "Embedding our technical data into Lectra Fashion PLM will
help us share information about styles or technical specifications better and faster,"
says Adriano Aere. Because Imperial is based on a mass market business model,
building collaboration between creative and technical teams is imperative. Lectra
Fashion PLM will ease day-to-day work and streamline the development process.
Imperial's plan is to go one step further and share pre-production and production
data by opening its Lectra Fashion PLM to material or service suppliers via a web
platform.
Lectra's on-going support and fashion expertise, in addition to the long-term
relationship between the two partners, made the difference. "Over the past 18
years, we have built a trusted partnership with Lectra. We believe that Lectra, as a
strategic partner, will continue to support our global strategy with the PLM solution
they are developing for the fashion industry," explains Adriano Aere.
About Imperial
Imperial is an Italian company founded in 1978. First specialized in menswear and
womenswear, the ready-to-wear brand has expanded its activities to include retail
in 2012. Imperial S.p.A increased its turnover with EURO119 million in 2012
revenue.
For more information, please visit www.imperialfashion.com.
About Lectra
Lectra is the world leader in integrated technology solutions that automate,
streamline and accelerate product design, development and manufacturing
processes for industries using soft materials. Lectra develops the most advanced
specialized software and cutting systems and provides associated services to a
broad array of markets including fashion (apparel, accessories, footwear),
automotive (car seats and interiors, airbags), furniture, as well as a wide variety of
other market sectors, such as aeronautical and marine industries, wind power, and
personal protective equipment. Lectra serves 23,000 customers in more than 100
countries with 1,400 employees and $270 million in 2013 revenues. The company is
listed on NYSE Euronext.
