Installation Procedure for Air Heater Cooler
Content
Plant Engineering Construction Pte Ltd
21, Shipyard Road, Singapore 628144
Tel: 6268 9788 Fax: 6268 9488
URL: http://www.peceng.com
DISTRIBUTION
INTERNAL
1
HEAD OFFICE
SITE OFFICE
INSTALLATION PROCEDURE FOR AIR
EXTERNAL
6
CLIENT (FW)
COOLED HEAT EXCHANGER
END USER (EMAPPL)
7
TOTAL
PURPOSE
ExxonMobil Asia Pacific Pte. Ltd.
Foster Wheeler
Project Title : Singapore Hydrocarbon Expansion Project (S-HCF)
ISBL Mechanical Works, Piping Fabrication and
Installation
Contract No. : SC-12/13900/9
P.O. No.
:
M.R. No.
:
Equip. Title
PRELIMINARY
TENDER
X
APPROVAL
CONFIRMATION
CONSTRUCTION
AS-BUILT
Req. Item No. :
Equip. Item No. :
INFORMATION
:
Client Document No. :
FWIC Doc Type :
DSN :
FWIC Rev:
Supplier Doc No. :
Status Code:
By :
Dept:
Supplier Rev:
Date:
Comment Status Code:
1-Rejected; 2-Comments as Noted; 3-Minor Comments Acceptable;
4-No Comments; 5-Information Only
Total No. of Sheets
5 (Incl. cover sheet)
Issued For Approval
DESCRIPTION
A
REV.
TITLE:
Gin Ling
PREP’D
Zhao JC
CHK’D
Page
Page 1 of 4
Chan YB
APP’D
17.01.08
DATE
INSTALLATION PROCEDURE( AIR COOLED HEAT EXCHANGER)
PEC JOB NO.
00AP2000
0!
FW CONTRACT NO.
SC-12/13900/9
DOCUMENT NO.
ISBL-WP-MEC-25
REV. NO.
A
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 2 of 4
CONTENTS
1.0
1.0
SCOPE
2.0
REFERENCES
3.0
LIFTING & LIFTING GEARS
4.0
INSTALLATION METHOD
5.0
ALIGNMENT
6.0
SAFETY
SCOPE
2
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 3 of 4
This procedure specifies the requirements for the Alignment/Leveling of the following Air heater
coolers:
.
• R-9601 Hot Separator Vapour Cooler, E-9621
• T-9601 Condenser, E-9622
• T9601 Bottoms Cooler, E-9623
• Compressor Recycle Cooler, E-9624
• R-9702 Feed Cooler, E-9721
• R-9702 Effluent Cooler, E-9722
• R-9702 Hot Separator Cooler, E-9723
• T-9701 Condenser, E-9724
• T-9701 Vent Gas Cooler E-9725
• T-9701 Bottoms Cooler, E-9726
• T-9801 Condenser, E-9821
• T-9801 Distillate Cooler, E-9822
• T-9802 Condenser, E-9823A/B
• T-9802 Distillate Cooler, E-9824
• T-9802 Bottoms Cooler, E-9825
2.0
REFERENCES
The requirements contained in the latest editions of the following standard shall form an integral part
of the requirements of this procedure.
2.1 Manufacturer’s drawings
2.2 Installation/Maintenance Operating Manual H0031-COM-P-19
3.0
LIFTING & LIFTING GEARS
Refer to lifting plan by FW.
4.0
INSTALLATION METHOD
4.1 Mark out locations where air fin cooler is to be installed and conduct necessary site
measurements to note if there is any deviations from equipment drawing.
4.2 Check the bolt hole dimension, quantity and level of the substructure support plate at pipe rack.
Ensure that the substructure top surface is true leveled and flat.
4.3 If not level, insert shim plates provided under fin cooler baseplate to achieve true seating plan as
stated in drawings.
3
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 4 of 4
4.4 Remove the temporary shipping support legs while using temporary supports to prevent it from
falling.
4.5 Lift the fin cooler to position as per stated in section 3.0 above.
4.6 Tighten the nuts of the machine bolts between the baseplate and the substructure support plate.
Later, it will be tightened it to torque values specified in the project specifications.
4.7 Check alignment of the driving and driven sheaves and check the blade pitch angle together
with FW’s manufacturer’s supervision as described in section 5.0 below.
4.8 Install louver if required by manufacturer.
4.9 Bring the motor towards the fan shaft and install the motor support to the slotted holes at the
machinery mount
4.10 Install the belt. Place the belts and tension them with the supervision of FW’s manufacturer to
the specified value.
4.11 Turn fan propellers by hand to ensure that they operate freely without obstacle. Switch the
motor for an instant check that the direction of rotation and blade positions are compatible with
the supervision of FW’s manufacturer.
4.12 Finally install the belt guards.
5.0
ALIGNMENT
5.1 Set and align fan assembly, ensuring blade angles are correct, align fan shafts, sheaves and
driver.
5.2 Other information refers to ITP.
6.0
SAFETY
Refer to the attached TRA for the erection & alignment work of Air Heater cooler.
4
21, Shipyard Road, Singapore 628144
Tel: 6268 9788 Fax: 6268 9488
URL: http://www.peceng.com
DISTRIBUTION
INTERNAL
1
HEAD OFFICE
SITE OFFICE
INSTALLATION PROCEDURE FOR AIR
EXTERNAL
6
CLIENT (FW)
COOLED HEAT EXCHANGER
END USER (EMAPPL)
7
TOTAL
PURPOSE
ExxonMobil Asia Pacific Pte. Ltd.
Foster Wheeler
Project Title : Singapore Hydrocarbon Expansion Project (S-HCF)
ISBL Mechanical Works, Piping Fabrication and
Installation
Contract No. : SC-12/13900/9
P.O. No.
:
M.R. No.
:
Equip. Title
PRELIMINARY
TENDER
X
APPROVAL
CONFIRMATION
CONSTRUCTION
AS-BUILT
Req. Item No. :
Equip. Item No. :
INFORMATION
:
Client Document No. :
FWIC Doc Type :
DSN :
FWIC Rev:
Supplier Doc No. :
Status Code:
By :
Dept:
Supplier Rev:
Date:
Comment Status Code:
1-Rejected; 2-Comments as Noted; 3-Minor Comments Acceptable;
4-No Comments; 5-Information Only
Total No. of Sheets
5 (Incl. cover sheet)
Issued For Approval
DESCRIPTION
A
REV.
TITLE:
Gin Ling
PREP’D
Zhao JC
CHK’D
Page
Page 1 of 4
Chan YB
APP’D
17.01.08
DATE
INSTALLATION PROCEDURE( AIR COOLED HEAT EXCHANGER)
PEC JOB NO.
00AP2000
0!
FW CONTRACT NO.
SC-12/13900/9
DOCUMENT NO.
ISBL-WP-MEC-25
REV. NO.
A
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 2 of 4
CONTENTS
1.0
1.0
SCOPE
2.0
REFERENCES
3.0
LIFTING & LIFTING GEARS
4.0
INSTALLATION METHOD
5.0
ALIGNMENT
6.0
SAFETY
SCOPE
2
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 3 of 4
This procedure specifies the requirements for the Alignment/Leveling of the following Air heater
coolers:
.
• R-9601 Hot Separator Vapour Cooler, E-9621
• T-9601 Condenser, E-9622
• T9601 Bottoms Cooler, E-9623
• Compressor Recycle Cooler, E-9624
• R-9702 Feed Cooler, E-9721
• R-9702 Effluent Cooler, E-9722
• R-9702 Hot Separator Cooler, E-9723
• T-9701 Condenser, E-9724
• T-9701 Vent Gas Cooler E-9725
• T-9701 Bottoms Cooler, E-9726
• T-9801 Condenser, E-9821
• T-9801 Distillate Cooler, E-9822
• T-9802 Condenser, E-9823A/B
• T-9802 Distillate Cooler, E-9824
• T-9802 Bottoms Cooler, E-9825
2.0
REFERENCES
The requirements contained in the latest editions of the following standard shall form an integral part
of the requirements of this procedure.
2.1 Manufacturer’s drawings
2.2 Installation/Maintenance Operating Manual H0031-COM-P-19
3.0
LIFTING & LIFTING GEARS
Refer to lifting plan by FW.
4.0
INSTALLATION METHOD
4.1 Mark out locations where air fin cooler is to be installed and conduct necessary site
measurements to note if there is any deviations from equipment drawing.
4.2 Check the bolt hole dimension, quantity and level of the substructure support plate at pipe rack.
Ensure that the substructure top surface is true leveled and flat.
4.3 If not level, insert shim plates provided under fin cooler baseplate to achieve true seating plan as
stated in drawings.
3
PLANT ENGINEERING CONSTRUCTION PTE LTD
21 SHIPYARD ROAD SINGAPORE 628144 TEL: 6268 9788 FAX: 6268 9488
Document No:
Date:
17 Jan 2008
Rev. No:
A
Installation Procedure for Air Cooled Heat
Exchanger
ISBL-WP-MEC-25
Page 4 of 4
4.4 Remove the temporary shipping support legs while using temporary supports to prevent it from
falling.
4.5 Lift the fin cooler to position as per stated in section 3.0 above.
4.6 Tighten the nuts of the machine bolts between the baseplate and the substructure support plate.
Later, it will be tightened it to torque values specified in the project specifications.
4.7 Check alignment of the driving and driven sheaves and check the blade pitch angle together
with FW’s manufacturer’s supervision as described in section 5.0 below.
4.8 Install louver if required by manufacturer.
4.9 Bring the motor towards the fan shaft and install the motor support to the slotted holes at the
machinery mount
4.10 Install the belt. Place the belts and tension them with the supervision of FW’s manufacturer to
the specified value.
4.11 Turn fan propellers by hand to ensure that they operate freely without obstacle. Switch the
motor for an instant check that the direction of rotation and blade positions are compatible with
the supervision of FW’s manufacturer.
4.12 Finally install the belt guards.
5.0
ALIGNMENT
5.1 Set and align fan assembly, ensuring blade angles are correct, align fan shafts, sheaves and
driver.
5.2 Other information refers to ITP.
6.0
SAFETY
Refer to the attached TRA for the erection & alignment work of Air Heater cooler.
4
