Lean manufacturing
• Systematic elimination of waste,
overproduction, waiting,
transportation, inventory, motion,
over-processing, defective units and
the implementation of the concepts
of continuous flow and customer pull.
• Aka the Toyota production system.
• provide better products, at lower
costs, and shorter delivery cycle.
Element of the lean
manufacturing
Lean production
development
SCM
Waste reduction
Production development
•Improved quality
WasteLean
reduction
•Increased flexibility
•JTI
Lean
manufacturing/
order fulfillment
customer
Employee empowerment
Lean Supply chain
Lean customer
relation
Importance of lean
manufacturing
• Designing a manufacturing system that
blends the 3Ms – man, material,
machines.
– Maximum utilization of manpower.
– Optimal module size.
– Smooth traffic flow.
– Minimum cost.
– Reduced investment and labor requirement.
– Disposition of less productive equipment.
– Increased ROI.