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Mold Design

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Content

CATIA Training
Exercises

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Mold Tooling Design

Version 5 elease ! Mar"h 2002 EDU-CAT-E-MTD-FX-V5R8

Copyright DASSAULT SYSTEMES 2002

1

Ta#le o$ Contents
 Master E%er"ise & the 'hone (andset
Design Intent Design 'ro"ess Step 1 & Creating a ne, Mold Step 2 & Editing the Mold .ase Step * & Creating Co/ponents Step + & Editing Co/ponents Step 5 & Creating In0e"tion 1eat2res Step Slider Me"hanis/ Step User Co/ponents

p)*
p)+ p)5 p)p)! p)10 p)12 p)1+ p)1p)1!

12) Additional E%er"ise & the Co3er

p)20

Copyright DASSAULT SYSTEMES 2002

2

Master Exercise
The 'hone (andset
4 hrs

In this e%er"ise4 yo2 ,ill "reate a Mold $or an e%isting Molded 'art 5phone handset6

Copyright DASSAULT SYSTEMES 2002

*

Design Intent & The 'hone (andset
Insert the Molded 'art in a ne, Mold 'rod2"t Create the Mold .ase 'er$or/ "ore and "a3ity separation Add se3eral g2iding4 $i%ing and e0e"tion "o/ponents Create in0e"tion gate and r2nners Create "oolant "hannels Add a 2ser "o/ponent & slider

Copyright DASSAULT SYSTEMES 2002

+

Design 'ro"ess& The 'hone (andset

1

Insert Molded 'art into ne, Mold prod2"t

2

Create the Mold .ase

+

Insert standard "o/ponents

*

Split Core 7 Ca3ity

5

Insert 2ser "o/ponent

Copyright DASSAULT SYSTEMES 2002

5

Master Exercise
The 'hone (andset 8 Step 1 & Creating a ne, Mold
15 min.

In this step4 yo2 ,ill learn ho, to "reate a ne, Mold prod2"t4 insert the Molded 'art and position it in the Mold .ase)

Copyright DASSAULT SYSTEMES 2002

-

Do It Yo2rsel$

Enter ,or:#en"h Mold Tooling Design Create a ne, 'rod2"t Insert e%isting Co/ponent & the Molded 'art Sele"t a Mold .ase in Catalog 'osition the Molded 'art in the Mold .ase

Load& ;MasterE%er"ise;Step1;Molded'art)CAT'art

Copyright DASSAULT SYSTEMES 2002

9

Master Exercise
The 'hone (andset 8 Step 2 & Editing the Mold .ase
10 min.

In this Step4 yo2 ,ill learn to per$or/ Core<Ca3ity separation #y splitting the Core 'late and the Ca3ity 'late)

Copyright DASSAULT SYSTEMES 2002

!

Do It Yo2rsel$

Split the Core 'late 2sing the Core S2r$a"e Split the Ca3ity 'late 2sing the Ca3ity s2r$a"e

Load& ;MasterE%er"ise;Step2;'rod2"t1)CAT'rod2"t

Copyright DASSAULT SYSTEMES 2002

=

Master Exercise
The 'hone (andset 8 Step * & Creating Co/ponents
50 mn

In this Step4 yo2 ,ill learn ho, to sele"t in "atalog and instantiate in the Mold .ase se3eral types o$ "o/ponents)

Copyright DASSAULT SYSTEMES 2002

10

Do It Yo2rsel$

Create >2iding Co/ponents &
Leader 'ins .2shings

Create Lo"ating Co/ponents &
Slee3es

Create E0e"tion Co/ponents &
E0e"tor 'ins

Create 1i%ing Co/ponents &
Cap S"re,
Load& ;MasterE%er"ise;Step*;'rod2"t1)CAT'rod2"t

Copyright DASSAULT SYSTEMES 2002

11

Master Exercise
The 'hone (andset 8 Step + & Editing Co/ponents
25 mn

In this Step4 yo2 ,ill learn ho, to /odi$y the de$inition o$ a "o/ponent and ho, to $it its shape to Core<Ca3ity needs)

Copyright DASSAULT SYSTEMES 2002

12

Do It Yo2rsel$

Modi$y Co/ponent de$inition &
Edit Cap S"re,

1it Co/ponent shape &
Split E0e"tor 'ins

Load& ;MasterE%er"ise;Step+;'rod2"t1)CAT'rod2"t

Copyright DASSAULT SYSTEMES 2002

1*

Master Exercise
The 'hone (andset 8 Step 5 & Creating In0e"tion 1eat2res
30 mn

In this Step4 yo2 ,ill learn ho, to "reate all ne"essary In0e"tion $eat2res in a Mold)

Copyright DASSAULT SYSTEMES 2002

1+

Do It Yo2rsel$

Create a >ate &
Create >ate lo"ation De$ine >ate para/eters

Create a

2nner &

S:et"h the 2nner path De$ine 2nner para/eters

Create a Coolant Channel &
S:et"h the pipes paths De$ine Coolant Channel pipes
Load& ;MasterE%er"ise;Step5;'rod2"t1)CAT'rod2"t
Copyright DASSAULT SYSTEMES 2002 15

Master Exercise
Step Slider Me"hanis/
30 mn

In this Step4 yo2 ,ill learn ho, to "reate all the ele/ents "onstit2ting a Slider /e"hanis/)

Copyright DASSAULT SYSTEMES 2002

1-

Do It Yo2rsel$

Create a Slider &
De$ine Slider di/ensions and position Split the $or/ #lo": o$ the Slider

Create the etainers Create the Angle 'in Create the $i%ing S"re,s 'er$or/ S"re, drillings
In the etainers In the Core 'late
Load& ;MasterE%er"ise;SliderMe"hanis/;Start;'repared'rod2"t)CAT'rod2"t

Copyright DASSAULT SYSTEMES 2002

19

Master Exercise
Step User Co/ponents
30 mn

In this Step4 yo2 ,ill learn ho, to "reate a 2ser "atalog "ontaining a 2ser8de$ined 'art)

Copyright DASSAULT SYSTEMES 2002

1!

Do It Yo2rsel$

Create a User Catalog Lin: it to the /aster 2ser Catalog

Load& ;MasterE%er"ise;UserCo/ponents;SliderD'A81)CAT'art

Copyright DASSAULT SYSTEMES 2002

1=

Additional Exercise
The Co3er
3 hrs.

1ro/ the Co3er design 'art4 "reate the Molded 'art4 then a +8i/pression /old ,ith slider /e"hanis/s4 g2iding "o/ponents and $i%ing "o/ponents)

Load& ;AdditionalE%er"ise;M'*5581)CAT'art

Copyright DASSAULT SYSTEMES 2002

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