PR-1515 - Onsite Mercury Management Procedure

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Petroleum Development Oman L.L.C. Document Title: Onsite Mercury Management Procedure

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Document Type

Security

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Owner

Issue Date

Revision

PR-1515

Procedure

nrestricted

!ngineering and Operations

"unctional Operations Manager - OP

#pril $%11

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 This document is the property of Petroleum Development Oman, LLC. either the whole nor any part of this document may !e disclosed to others or reproduced, stored in a retr retrie ieva vall syst system em,, or tran transm smit itte ted d in any any form form !y any any mean means s "ele "elect ctro roni nic, c, mechanical, mechanical, repro#raphic recordin# or otherwise$ otherwise$ without without prior written written consent of the owner.

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PR-1515 – Onsite Mercury Management Procedure

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PR-1515 – Onsite Mercury Management Procedure

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Document Aut Authorisation

Authorised or !ssue – April "#11

Page ,

PR-1515 – Onsite Mercury Management Procedure

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Revision $i $istory

The folloing is a rief s$%%ar of the 4 %ost recent revisions to this doc$%ent. doc$%ent. #etails of all revisions prior to these are held on file  the iss$ing depart%ent. Revision %o& 2.0

Date

Author

'cope ( Remar)s

!ar-11

1.1

3$ne-10

R$d van or'hove Refer to Addend$% 1 for details of +2  +22R 2R / Roi Roin n changes *or%an )+P Roin *or%an  Added Appendi Appendi 5 6 7ite 8arning 7ignage )+P

1.0

7ep-09

Roin *or%an )+P / R$d van or'hove +22R

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iv Related Related Corporat Corporate e Manage Managemen mentt rame rame /or) /or) +CM. +CM. Documents The related !" #oc$%ents #oc$%ents can e retrieved fro% the !" Business Control Portal .

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PR-1515 – Onsite Mercury Management Procedure

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0A*L, O CO%0,%0' i #oc$%ent A$thorisation........................................................................ ................................... , ii Revision ;istor............................................ ......................................... .................................. 4 iii Related $siness Processes..................................................... ........................................ ...... 4 iv Related orporate !anage%ent "ra%e 8or' <!"= #oc$%ents.................................. ....... 4 1

ntrod$ction..............................................................................................................................5 1.1 ac'gro$nd...................................................... ......................................... ......................... 5 1.2 P$rpose................................................... ......................................... ................................. 5   #istri$tion/Target A$dience.................................................................. ................................ > 1., hanges to the #oc$%ent............................................... .................................... .............. > 1.4 7tep-+$t and Approval................................. ........................................ ............................. > 1.? A&ARP........................................................... ........................................ ............................ >

2 Roles and Responsiilities...................................... ...................................... .......................... 9 , !erc$r !anage%ent Plan........................................ ....................................... .................... 10 ,.1 dentification of the !erc$r Ris'...................................... ............................. ................. 10 ,.2 !erc$r Ris' #ataase.............................................. ........................................ .............. 11 ,., ;igh Ris' #ail Activities ........................................ ........................................ ................. 12 ,.4 PPE and E@$ip%ent for !erc$r !anage%ent............................ ........................ ........... 12 ,.? ;a!at Tea%............................................ ........................................ .............................. 12 ,. !erc$r <onta%inated= 7pills....................... ......................................... ........................1, ,.5 !erc$r ontain%ent &adon Area...................................................... ......................... 1, ,.> ;andling onta%inated 8aste....................... ........................................ ......................... 1, ,.>.1 &i@$id 8aste..............................................................................................................1, ,.>.2 7olid 8aste................................................................................................................14 ,.>., #isposale 8aste......................................................................................................14 ,.>.4 Recclale 8aste......................................................................................................14 ,.9 !aterial / E@$ip%ent sent for 7crap or Repair........................................... .....................14 ,.10 Personnel #econta%ination.................................................................... ....................... 1? 4 !erc$r !anage%ent Proced$res................................................. ....................................... 15 4.1 eneral................................ ........................................ ......................................... ........... 15 4.1.1 Eli%ination and ontrol of Ris's................................................................................15 4.1.2 !erc$r Bapo$r !eas$re%ents.................................................................................15 4.1., Provision for ontain%ent - Ecl$sion Cones............................................................1> 4.2 )se of #econta%ination he%icals.......................................... ......................................1> 4., #econta%ination !ethods....................................................................... ........................ 19 4.,.1 rea'ing ontain%ent <flanges= and +pening to At%osphere................................. ..19 4.,.2 !an$al 7pra.............................................................................................................20 4.,., !echanical / 7tea% nDection.....................................................................................21 4.,.4 ontin$o$s irc$lation...............................................................................................22 Page ?

PR-1515 – Onsite Mercury Management Procedure

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4.,.? onfined 7pace Bis$al nspection and Entr.............................................................2, 4.4 ;ot 8or'ing on !erc$r onta%inated 7$rfaces......................................... .................. 24 4.? Pigging +perations.......................................... ......................................... ....................... 2? 4.?.1 eneral......................................................................................................................2? 4.?.2 Pigging.......................................................................................................................2? 4. 7l$dge Re%oval........................ ......................................... .............................. ............... 2 Appendi 1 6 Personal Protection E@$ip%ent....................................... ............................. ..... 2> Appendi 2 6 Epos$re and "irst Aid................................... ....................................... ............ ,0 Appendi , 6 onta%inated 8aste !anage%ent "lo hart.......................... ......................,2 Appendi 4 6 8or' "loor nstr$ction ard 6 !erc$r.......................................... ................... ,, Appendi ? 6 7ite and E@$ip%ent 8arning 7ignage............................................... ...............,4 Appendi  6 !erc$r 7pillage ...................................... ............................... ......................... ,5 Appendi 5 6 #econta%ination of +ffline E@$ip%ent............................ .................................,> Appendi > 6 #econta%ination of Personnel.................................... ........................ ..............,9 Appendi 9 6 Areviations...................................................... ....................... ....................... 40 Appendi 10 6 Reference !aterial...................................... ........................................ ............ 41 Addend$% 1 6 hanges at Revision 2.0...................................... ................................. .......... 42

Page 

PR-1515 – Onsite Mercury Management Procedure

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!ntroduction /AR%!% M,RC2R3 !' A 4%O/% %,2RO0O!% 0$A0 !' ,0R,M,L3 0O!C ,6,% !% 'MALL AMO2%0'& !0 D!R,C0L3 A,C0' 0$, C,%0RAL %,R6O2' A%D R,%AL '3'0,M'7 CA2'!% D,6,LOPM,%0AL D,LA3'7 MO0OR A%D *RA!% PRO*L,M' L!4, 0$O', A''OC!A0,D /!0$ A20!'M& M,RC2R3 ,!'0' !% 0$R,, ORM'8 !%ORA%!C M,0ALL!C M,RC2R37 !%ORA%!C M,RC2R3 COMPO2%D' A%D ORA%!C M,RC2R3 COMPO2%D'& OR MOR, D,0A!L' O% M,RC2R3 R,,R 0O 'P-"#9:- 'P,C!!CA0!O% OR O%'!0, M,RC2R3 MA%A,M,%0

1&1

*ac)ground The entral +%an gas reservoirs are prod$cing %erc$r ith process facilities <7RPP 7*P and P= inlet concentrations presentl varing eteen 0.04 to 0.0 %g/*% ,. <%illigra%/ *or%al % ,= hich co$ld over the lifeti%e of the facilit co$ld rise to several h$ndred %g/*% ,.  Additionall concentrations of %erc$r have een fo$nd in the non-associated gas processed at Fial P $t to date these are ver lo level. 8ith nat$ral gas so%e %erc$r is prod$ced the @$antit dependent on the reservoir. n addition to %etallic %erc$r the gas %a also contain s%all @$antities of %erc$r salts and organic %erc$r. *or%all the %erc$r re%ains for the %ost part in the processing installations and interconnecting pipelines. 8hen %aintenance or operations or' is carried o$t the %erc$r is / can e lierated as in or on: -

Bapo$r fro% steel alls of vessels pipelines pig la$nchers and receiversG

-

As a li@$id in cold parts of the processG

-

n the gas and on glcol filtersG

-

As a sl$dgeG

-

+n pieces of the installation itselfG

-

n de%istersG

-

n %erc$r re%oval edsG

-

As a %it$re in condensate ater glcol etc.

!MPOR0A%0 %O0,8  )nless de%onstrated clean of %erc$r all processing facilities hich have een in contact ith a %erc$r containing strea% ill e considered conta%inated and all or' cond$cted in accordance ith this proced$re.

1&"

Purpose The p$rpose of this proced$re is to ens$re that all personnel P#+ or contract engaged in %aintenance repair inspection and %odification activities at facilities here the ris' of epos$re to %erc$r co$ld e possile are s$ital infor%ed of the preca$tions and actions to e ta'en to red$ce or %ini%ise that ris'. The ris's are nor%all enco$ntered d$ring intr$sive activities i.e. %aintenance internal inspection %odifications etc.

Page 5

PR-1515 – Onsite Mercury Management Procedure

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Distri;ution(0arget Audience This proced$re is intended for $se  all +perations and !aintenance personnel and ontractors or'ing on ehalf of P#+ on facilities here %erc$r conta%ination is or %ae present d$ring nor%al operations.

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Changes to the Document This doc$%ent shall e s$Dect to revie  the #oc$%ent +ner / #oc$%ent $stodian ever , ears fro% the last date of iss$e.  At an ti%e d$ring this period the doc$%ent H)sersI %a re@$est the contents to e revieed and revised. Re@$ests for revie and revision shall e %ade in riting to the #oc$%ent $stodian $sing the H)ser "eedac' PageI or  sending a H!ar'ed )pI cop of the doc$%ent. The decision to revie or revise the doc$%ent shall rest ith the "$nctional Prod$ction Tea% &eader )+P the +ner.

1&

'tep-Out and Approval This #oc$%ent is !andator. 7tep-+$t shall e in accordance ith PR-1001e – Operations Procedure Temporary Variance .

1&5

ALARP  A&ARP is the acron% for HAs &o As Reasonal PracticaleI hich si%plified %eans Hred$cing the ris' to a level at hich the cost and effort <ti%e and tro$le= of f$rther ris' red$ction are grossl disproportionate to the ris' red$ction achievedI. ull Compliance to PDO 'tandards and Procedures is a )ey element in achieving ALARP .

Page >

PR-1515 – Onsite Mercury Management Procedure

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Roles and Responsi;ilities

7pecialist 7$pervisor <!erc$r "ocal Point=









#eliver Tea% &eader 









Prod$ction oordinator 







Prod$ction 7$pervisor 







 Area A$thorit







;a!at Tea%

To carro$t a$dits on %erc$r %apping and dataase To chec' that proced$res $sed or developed  ontractors for the or' are in co%pliance ith P#+ !erc$r 7pecification and Proced$re To advise on develop%ents and i%prove%ents to !erc$r !anage%ent ithin the nd$str and i%ple%ent here agreed To pro%ote %erc$r aareness ithin their area To ens$re co%pliance to !erc$r !anage%ent Proced$re ithin their area To ens$re all cases of non-co%pliance are reported and investigated To provide assistance to the 7pecialist 7$pervisor hen cond$cting a$dits To ens$re co%pliance to !erc$r !anage%ent Proced$re ithin their area To ens$re that %erc$r ris's are highlighted d$ring Tea% riefings for or' here %erc$r is s$spected or 'non to e present To ens$re !erc$r !ap and #ataase are %aintained c$rrent To $nderta'e site inspections and chec' that deconta%ination and ecl$sion ones are identified To ens$re co%pliance to !erc$r !anage%ent Proced$re To ens$re all personnel are aare of deconta%ination and ecl$sion ones that are in force d$ring or' To ens$re that %erc$r proced$res are attached to PT8 for all or' that ill e $nderta'en in ris' areas To %aintain aareness of %erc$r ris' to all personnel entering the facilit To ens$re that %erc$r testing is $nderta'en prior to or d$ring the co$rse of or' here %erc$r is or s$spected of eing present



To ens$re co%pliance to !erc$r !anage%ent Proced$re



To test for presence of %erc$r hen contain%ent is ro'en





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To advise on all %atters relating to !erc$r !anage%ent d$ring sh$tdons and %aintenance operations

To provide assistance hen spills occ$r and ens$re that the incidents are reported To cond$ct onsite %onitoring of the or' site to ens$re %erc$r levels are recorded and to provide arning to personnel hen levels rise or eceed the safe li%its

PR-1515 – Onsite Mercury Management Procedure

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Mercury Management Plan Prior to an or' eing carried o$t on a facilit here there is or co$ld e %erc$r conta%ination a !erc$r !anage%ent Plan shall e p$t in place. The plan ill provide detailed proced$res and preca$tionar steps to e ta'en for nor%al operations planned sh$tdons and $nplanned events or incidences. The !erc$r !anage%ent Plan sho$ld provide details of: •

Ris' !anage%ent in the event of a %erc$r incident



;igh ris' dail activities



!erc$r reporting and %aintenance of a !erc$r Register 



&ocation of personal protective e@$ip%ent for $se ith !erc$r



&ocation and availailit of !erc$r 7pill and lean$p e@$ip%ent



&ocation and stat$s of !erc$r !onitoring e@$ip%ent



E@$ip%ent deconta%ination



;andling of conta%inated aste s$ch as:





onta%inated aste containers



onta%inated PPE



onta%inated 7l$dge / Resid$e <incl$ding r$st scale=



8aste transportation

Personnel #econta%ination

The !erc$r !anage%ent Plan sho$ld also contain detailed proced$res to cover: •

)se of deconta%ination che%icals



#econta%ination %ethods for: 

!onitoring and opening of flanges and rea'ing contain%ent



Bessel internals



onfined space vis$al inspection and entr



;ot or'ing on conta%inated s$rfaces



Pigging



7l$dge re%oval

NOTE: Provisions in te !etod "tatement must ensure #$ %aste as a result &rom cleanin$ is as little as possi'le to prevent costly disposal costs( Vessel cleanin$ %ill  'e assessed ta)in$ into consideration type o& repair and * or inspection re+uired(

<&1

!denti=ication o= the Mercury Ris) +n facilities 'non to have or s$spected of having %erc$r conta%ination in the process strea%s a %ap of the facilit ith 'non / predicted epos$re levels shall e prepared and %aintained  the Asset ;older <e.g. %ar'ed $p P"7=. This can e achieved in the folloing %anner:

Page 10

a.

;istorical #ata - !apping the %erc$r conta%ination d$ring a previo$s sh$tdon or hen intr$sive %aintenance has een $nderta'en

.

Predictive #ata 6 +taining %erc$r conta%ination data fro% a facilit that is operating $nder si%ilar conditions and $sing this as a Hench%ar'I OR  $sing PR-1515 – Onsite Mercury Management Procedure

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facilit operating para%eters and data fro% the ind$str to predict possile conta%ination levels and Hhot spotsI. The folloing si%plified flo diagra% <o$rtes *o-;eat Reso$rces= ill$strates a possile etent of %erc$r conta%ination thro$gho$t the process path in a gas treat%ent and eport facilit.

as M ondensate 8aste 8ater 

<1 -4N=

<100N=

7eparator  7torage

<? -10N=

"$el as

<90N= <0.01

&P o%pression

o%pression

<90N=

0.01

 A%ine 7ste%

 A%ine

!R)Is

<?0-50N=

<0.01N= <20-,0N=

<?-10N=

*& Eport

<20-,0N=

!ol 7ieve /

lcol

Eport

TL-&T7 M ;eat Echanger 

lcol )nit <20-,0N=

 As can e seen the conta%ination is red$ced thro$gho$t the process the concentration of %erc$r eing left ehind dependant on the process ele%ent i.e. te%perat$re press$re and tpe of phase. t can also e seen that conta%ination is transferred to interfacing %edi$%s s$ch as a%ine and glcol. Regardless of the n$%er of processes there ill e conta%ination at the o$tlet of the process. NOTE: Te level o& contamination %ill 'e dependent on te level o& mercury in te %ell &luids enterin$ te process( )sing the aove ill$stration as a g$ide all points of the process can e tagged and %eas$red to provide a %ap of ris' areas.

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Mercury Ris) Data;ase  A %erc$r ris' dataase ased on the findings of the !erc$r Ris' !ap detailed in ,.1 %$st e %aintained  the Asset ;older ho ill 'eep $p-to-date records of %erc$r conta%ination and its location. A dataase shall e devised for each facilit and shall e $pdated henever or' is $nderta'en that re@$ires Hrea'ingI the press$re envelope and presenting a ris' of %erc$r epos$re. !onitoring points for the dataase can e estalished $sing the !erc$r Ris' !ap. 8ith reference to Appendi 1 6 Personal Protection E@$ip%ent to ens$re consistenc the sa%e dentification riteria shall e $sed hen identifing %erc$r ris' levels in the facilit / plant. reen shall e considered as safe and no %erc$r aove the loer li%it of J0.02? %g/*% , epected. Red shall e considered as a %erc$r ris' ith %erc$r K0.02? %g/*% , epected or li'el to e fo$nd. Additionall Red shall e f$rther div ided into &evels 1 2 and , and shall align ith Appendi 1. The dataase shall e str$ct$red to reflect this philosoph.

Page 11

PR-1515 – Onsite Mercury Management Procedure

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$igh Ris) Daily Activities +n facilities or e@$ip%ent here %erc$r conta%ination is possile or s$spected all nor%al activities $nderta'en  +perations and !aintenance that shall e considered Hhigh ris'I ith regards to epos$re shall e identified i.e. sa%pling li@$ids to open t$ndish venting or or'ing aro$nd open vents etc. These activities shall onl e alloed if the correct PPE <refer to Appendi 1= is orn and the area / e@$ip%ent is inspected and tested safe  the ;a!at Tea%. These activities shall e entered in the %erc$r ris' dataase. The dataase shall e $pdated henever the activit is $nderta'en and the data %aintained c$rrent.

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PP, and ,>uipment =or Mercury Management  At facilities that are identified as having a %erc$r ris' PPE specific for %erc$r epos$re and e@$ip%ent and tools re@$ired for %erc$r deconta%ination shall e availale. The PPE and e@$ip%ent shall e $nder the control of the ;a!at Tea% &eader and co%prise $t not e li%ited to: •

Respirators



"ace protection



overalls



loves and oots

IMPORTANT - !ercury can adere to clotin$ and &oot%ear, %ic may lead to continuous eposure( Tere&ore clotin$ and &oot%ear needs to 'e manu&actured &rom material %ic is non-adesive &or mercury( Refer to Appendi 1 for details of PPE re@$ired for tpe of or' $nderta'en and possile li%its of epos$re.

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$a?Mat 0eam 8herever or henever or' is eing $nderta'en at a facilit here there is a possiilit or a 'non ris' of a %erc$r release there shall e a ;a!at Tea% present. The ;a!at tea% shall co%prise to persons each in correct PPE and e@$ipped ith a %erc$r vapo$r %onitor and ac' pac' spra charged ith a deconta%inant che%ical. +ne of the tea% shall e responsile for %onitoring %erc$r vapo$r and the second %e%er for ad%inistering a controlled deconta%inant spra if re@$ired. The e%edded ill$stration shos a tpical ;a!at Tea% at a or' site.

*+ 8+R in a !erc$r onta%inated Area can egin itho$t a ;a!at Tea% ho shall e present at vessel opening flange rea'ing spills c$tting etc.  An e@$ip%ent or scrap leaving the site to e sent for repair or discarded shall e %onitored  the tea% and tagged ith details of the level of %erc$r fo$nd.

Page 12

PR-1515 – Onsite Mercury Management Procedure

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Petroleum Development Oman LLC

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8here possile all e@$ip%ent sho$ld e deconta%inated E"+RE leaving the site. Refer section 2.9.

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Mercury +Contaminated. 'pills t is reco%%ended that facilities here it is 'non %erc$r conta%ination eists sho$ld e provided ith %erc$r spill e@$ip%ent. enerall the e@$ip%ent shall co%prise of PPE %erc$r vapo$r tester and spra e@$ip%ent containing a deconta%inant che%ical to address and treat the spill. P$re li@$id %erc$r <as in silver colo$red droplets= can easil e re%oved  an ind$strial vac$$% cleaner e.g.TigerBac that is capale of handling li@$ids. 7%aller spills can e handled $sing a his' on pan sponge or a pipette. Reference the "lochart in Appendi  for the reco%%ended approach to !erc$r 7pill !anage%ent.

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Mercury Containment Laydon Area Ever facilit that has a ris' of %erc$r conta%ination shall estalish a contain%ent area here %erc$r aste and conta%inated e@$ip%ent / %aterials can e stored prior to treat%ent or shipping to a long t er% storage location. The contain%ent ladon area shall e controlled and %a have facilities to HcleanI conta%inated e@$ip%ent and process so%e aste. The conta%inated ladon area shall have controlled access and e s$Dect to periodic %onitoring. All %onitoring res$lts shall e recorded in the H!erc$r Ris' #ataaseI.

<&9

$andling Contaminated /aste Proced$res and g$idelines re@$ire eing in-place hich shall address the handling of conta%inated aste. Refer to "P-100. #"E "peci&ication - /aste !ana$ement 

Li>uid /aste &i@$id aste i.e. fl$shing fro% vessels or draining fro% deconta%ination shall e re%oved and stored in s$itale containers $ntil it has een treated or re%oved fro% site. &arge @$antities of li@$id %a e p$%ped or s$ctioned in to a vac$$% tan'er. 7%aller @$antities %a e decanted or p$%ped to dr$%s i.e. 4? gallons %etal or plastic tpes. The dr$%s shall have a li@$id t ight seal hen filled and e %ar'ed clearl to indicate their content.  An spillages o$tside of the contain%ent shall e spraed ith a deconta%inant che%ical and %onitored for %erc$r vapo$r. Bac$$% tan'er shall e cleaned internall $sing a che%ical ash and eternall $sing a spra once all aste li@$ids have een discharged to the treat%ent area. *o vac$$% tan'er shall e alloed to leave the contain%ent area $ntil it has een thoro$ghl chec'ed for %erc$r conta%ination. 7%aller dr$%s once e%ptied shall e treated in a si%ilar %anner and cleaned internall and eternall efore eing re-$sed. &arge @$antities of li@$id aste shall e treated che%icall <as advised  specialist co%pan= to concentrate the %erc$r aste fro% the li@$id.

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'olid /aste 7olid aste s$ch as sl$dge and r$st scale shall e re%oved and stored in containers or dr$%s as ill$strated elo:

Polthene sheeting sho$ld e $sed to cover the sl$dge and an air t ight lid and sealing arrange%ent fitted. The contents and nat$re of the ris' shall e clearl stated on the o$tside of the dr$%. f re@$ired d$e to spillage of the content d$ring loading the o$tside of the dr$%s shall e spraed ith a deconta%inant che%ical. The dr$%s shall e stored in a contain%ent area $ntil re%oval for disposal.

Disposa;le /aste n a si%ilar %anner to solid aste disposale aste shall e stored in sealed dr$%s. #isposale aste shall e that hich ill not e treated $t disposed of in accordance ith legislative directives. The contents and nat$re of the ris' shall e clearl stated on the o$tside of the dr$%.

Recycla;le /aste 7o%e ite%s eposed to %erc$r %a e re-$sed i.e. PPE li'e oots nitrile r$er gloves and face %as's. This ill e stored in containers and then sent for processing and cleaning.

<&B

Material ( ,>uipment sent =or 'crap or Repair  7trict controls shall e eercised over all %aterial and e@$ip%ent that is %oved off site for scrap or repair. The folloing shall e folloed: •





Page 14

 All e@$ip%ent or %aterial that leaves the designated contain%ent areas shall e tested for %erc$r and deconta%inated accordingl.  All ite%s that are to e sent for repair or scrap shall e deconta%inated eternall if %erc$r conta%ination is identified. te%s s$ch as valves pipe cooler $ndles etc shall have open ends and identified lea' paths covered in polthene or si%ilar to %iti gate spillage.

PR-1515 – Onsite Mercury Management Procedure

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&aelling indicating the %erc$r ris' level i.e. reen Red 1 2 or , for those ite%s here conta%ination has een identified shall e attached to all ite%s shipped off site.

The transporters of the e@$ip%ent or scrap shall e advised of the %erc$r haard and an preca$tions / actions that re@$ire e oserving / carring o$t in the event of an incident d$ring transit. The repairer if a , rd Part shall e provided ith an infor%ation regarding the ite% eing shipped and preca$tions / proced$res to e folloed for deconta%ination d$ring disasse%l. NOTE: PO sall ensure tat rd  Party contractors ave procedures in place &or dealin$ %it mercury contamination as part o& te vettin$ process(

<&1#

Personnel Decontamination #econta%ination shall e $sed for personnel eposed to %erc$r. #econta%ination %a e as si%ple as a foot ash tra and changing area to a f$ll che%ical ash don. NOTE: 2ll tools and special e+uipment tat as 'een used on site in te mercury contamination environment must 'e decontaminated as %ell  The proced$re for a f$ll deconta%ination shall co%prise of the folloing steps:

Page 1?

1.

8hen leaving or' area ash oots and glove at foot ath station

2.

8al' thro$gh dedicated patha to personnel deconta%ination station

PR-1515 – Onsite Mercury Management Procedure

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Page 1

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,.

Enter 8et #econta%ination 7tation and get stand- Technician to spra #econta%ination che%ical on conta%inated PPE folloed  a ater ash

4.

&eave the 8et and go to #r #econta%ination )nitG Technician ill assist in the re%oval of all orn PPE

?.

8hen all PPE has een re%oved leave the #r #econta%ination 7tation

.

The #r #econta%ination )nit Technician ill dispose of the conta%inated s$it into aste dr$% provided

PR-1515 – Onsite Mercury Management Procedure

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Mercury Management Procedures

&1

eneral

Revision: 2.0 Effective: Apr-11

,limination and Control o= Ris)s Epos$re to %erc$r vapo$r shall e li%ited to A&ARP <refer to "ection 1(3 =. !MPOR0A%0 %O0,: All ris' assess%ents shall e carried o$t $sing the standard PO Ris) 2ssessment 4orm( Refer GU 273: !" G#i$eline % Pe&'it to (o&k )ob !afety Plans The folloing needs to e considered in order of priorit d$ring or' planning: 1.

he%ical treat%ent. 6 onsideration shall e given to the $se of che%icals to clean and pre-treat the e@$ip%ent prior to or' eing $nderta'en.

2.

nstall forced ventilation. - 8ith forced ventilation safe levels of %erc$r vapo$r in air %a e achieved itho$t the need for PPE. This co$ld appl for or' inside vessels and confined spaces providing all other ris's i.e. hdrocarons are assessed and %itigated

,.

7eparate the %erc$r containing installation <open vessels and e@$ip%ent= fro% the or'force  erecting arriers aro$nd the% ith arning signs.

f option 1 and 2 are not possile $se applicale PPE <hen %erc$r levels are aove 0.02? %g/*%,=. Refer Appendi 1.

Mercury 6apour Measurements efore and d$ring or' on installations s$spected of containing %erc$r %erc$r vapo$r %eas$re%ents shall e eec$ted to chec' if %erc$r vapo$r is present. P#+ $ses the 3ero%e 40? and *ippon E! %erc$r vapo$r analer. Re@$ire%ents for %erc$r vapo$r %eas$re%ents are: •





the need to e eec$ted  a person trained and fa%iliar ith the test e@$ip%entG the e@$ip%ent needs to e calirated once earl to the g$aranteed factor specificationsG The %eas$re%ents shall e eec$ted in the reathing one. The res$lts of these %eas$re%ents deter%ine hether PPE is necessar

The +cc$pational ;ealth Epos$re &i%it <+E&= is c$rrentl 0.02? %g/*%, <8orld ;ealth +rganiation and 7;E&&=. f concentrations aove this val$e are %eas$red f$ll PPE needs to e $sed. Refer Appendi 1. elo this concentration the or' can contin$e as nor%al. f %ore than 1.2?0 %g/*%, is %eas$red f$ll face %as' ith %erc$r cartridges reathing apparat$s ith Biton <or other s$itale %aterial= s$its shall e orn or if necessar Biton s$it ith eternal air s$ppl. !eas$re%ents shall e ta'en at reg$lar intervals and ta'e acco$nt of changing cli%atic conditions i.e. ind te%perat$re and h$%idit.

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PR-1515 – Onsite Mercury Management Procedure

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Petroleum Development Oman LLC !erc$r vapo$r %eas$re%ents shall e re@$ired hen: •



Bessels e@$ip%ent and pipeor' etc are opened $p !aintenance elding grinding c$tting conta%ination is 'non or s$spected

carried

o$t



onfined space entr is re@$ired



)ns$re of the stat$s of an open vessel etc.



irc$%stances $nder hich the or' is carried o$t change

here

%erc$r

The folloing strateg for %eas$ring %erc$r vapo$rs is reco%%ended: 1.

7tart ith a aseline %eas$re%ent prior to the start of the or'

2.

arr o$t a second %eas$re%ent hen there is a potential for epos$re

,.

f the res$lt is elo 0.02? %g/*%, start the or' and repeat %eas$re%ent as necessar

4.

f the res$lt is aove 0.02? %g/*%, ta'e control %eas$res repeat %eas$re%ents reg$larl

?.

&og the res$lts on a sheet attached to the PT8.

Provision =or Containment - ,clusion ones #$e to the nat$re of %erc$r and its ailit to travel over great distances in li@$id for% contain%ent of the or' area shall e re@$ired. The Ecl$sion Cone estalished shall e large eno$gh to prevent conta%ination of the o$tside areas $t s%all eno$gh to e easil %onitored. 8ithin an Ecl$sion Cone personnel ill e re@$ired to ear appropriate PPE hich %a incl$de Hspecialist protective coveralls and respiratorsI. The deconta%ination station<s= %$st e located at the entr points Hto and fro%I the Ecl$sion Cone. Entr and eit fro% this one shall e strictl controlled and all personnel shall e deconta%inated on eiting.

&"

2se o= Decontamination Chemicals "or sh$tdons and %$ltiple rea's in to the contain%ent envelope to re%ove replace or repair e@$ip%ent and pipeor' the $se of specialist che%icals is reco%%ended to assist in deconta%ination and control %erc$r vapo$rs released. he%icals %a e s$pplied and ad%inistered  a , rd  part specialist contractor or s$pplied for application  P#+ staff. 8hichever ro$te of s$ppl and $se is selected all or' shall e controlled $nder the PT8 sste% and ith reference to the 7;+ card for that che%ical and / or the !7#7 <!aterial 7afet #ata 7heet=. Prior to an che%icals eing $sed  P#+ s$fficient training shall e given  the che%icals s$pplier to ens$re that staff is ale to safel $nderta'e: •

7torage



orrect selection of PPE



orrect %iing for all applications



Page 1>

 Application according to re@$ire%ent



ollection and disposal



E%ergenc spill clean $p

PR-1515 – Onsite Mercury Management Procedure

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Decontamination Methods Bessels 'non to e or s$spected of eing conta%inated ith %erc$r shall e deconta%inated efore entr. NOTE: 5t is essential to minimise 6li+uid7 %aste production 'ecause o& di&&icult disposal  procedures and very i$ associated costs( #ifferent %ethods of deconta%ination can e $sed and the correct %ethod depends on: •





Reason for %anned entr i.e. is it practicale for inspectors to or' in f$ll %erc$r PPE  A%o$nt of %erc$r / sl$dge epected in the sste% 7ste% dna%ics and availale facilities <7tea% hot nitrogen ro$te to flare sie of the vessel etc=

#econta%ination <for %erc$r= is perfor%ed after the sste%s / e@$ip%ent has een isolated drained gas freed and p$rged in accordance ith estalished proced$res alread in force. PR-1083  6

5solation o& Process E+uipment 

PR-1088  6

Preparation o& "tatic E+uipment &or 5nternal !aintenance and 5nspection

PR-108 -

9as 4reein$, Pur$in$  ;ea) Testin$ o& Process E+uipment 6Ecludin$ Tan)s7

PR-108. -

9as 4reein$ and Pur$in$ o& Tan)s

EP 80(10(<0(11-

en. leaning of E@$ip%ent

NOTE: "pecial attention must 'e $iven to condensate tat can remain 'eind on trays a&ter drainin$( Tis could 'e removed 'y &lusin$ %it %ater &rom 'ottom to top( Te stren$t o& te column and its &oundation sall 'e cec)ed to ensure tat ecessive loads are not applied(

*rea)ing Containment +=langes. and Opening to Atmosphere Prior to rea'ing flanges re%oving valves singing spectacle linds or rea'ing contain%ent etc. %onitoring and deconta%ination shall e carried o$t. The spra is applied directl on to the area to co%ine ith %erc$r vapo$r or ele%ental %erc$r to for% a sol$tion hich ill e collected in a receptacle positioned $nder the rea'. This tas' ill e the responsiilit of a ;a!at Tea% <refer to 2.?=. 1.

The position of the rea' <flange valve etc.= shall e identified and the area prepared. A s$itale container ill e placed $nder here the rea' is to e %ade and provision %ade to contain an spills <polthene covers etc.=

2.

The ;a!at Tea% shall %onitor and record the ase reading efore an rea's are %ade.

,.

The olts / n$ts shall e slac'ened off starting at the top and or'ing to the otto%. Appropriate PPE as indicated on the Ris' !ap shall e orn  all operatives for this tas'.

4.

The area aro$nd the rea' shall e %onitored again ith the olts / n$ts slac'ed off. f the reading on the %onitor is aove the +E& <0.02? %g/%,= a deconta%inant spra shall e applied to the area as shon elo.

Page 19

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?. The deconta%inant ill e given ti%e to or' <approi%atel 10 6 1? %ins= and the area %onitored again and recorded. The olts / n$ts can e re%oved and placed in a container for cleaning / deconta%ination and the flanges ro'en or the valve re%oved etc. NOTE: 4or lar$e pipe or &ittin$s suita'le li&tin$ e+uipment may re+uire to 'e used tis must 'e monitored and decontaminated i& re+uired a&ter use( . All pipe and / or fittings re%oved shall e agged or rapped if conta%inated and sent to the prescried area for cleaning. The ends of the fied pipe shall e either rapped or lan'ed to prevent cross-conta%ination. 5. Attach a colo$r coded Tag to identif levels of ;g detected: $g Level +mg(%m <. E#&#"5 R,D 1 R,D " R,D <

#&#"5 to E#&"5# #&"5# to E1&"5# F1&"5#

Manual 'pray

8here the vessel is s%all deconta%ination can e $nderta'en $sing a %an$all operated spra as follos:

Page 20

1.

+pen %ana access oserving all preca$tions re@$ired for confined space entr and gas testing.

2.

Ta'e and record the ase reading of the %erc$r vapo$r in the vicinit of the %ana <;a!at Tea%=. PR-1515 – Onsite Mercury Management Procedure

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,.

f deconta%ination is re@$ired %as' off the %ana ith clear polthene sheeting

4.

!a'e a penetration in the polthene sheeting and direct the spra aro$nd the vessel internals thro$gh the penetration.

?.

Allo ti%e for deconta%inant to act <10 6 1? %in$tes= and ta'e and record another %erc$r vapo$r reading.

.

Repeat steps 4 M ? <if re@$ired= $ntil conditions ithin the vessel are elo 0.02? %g/*%, .

5.

#rain li@$ids fro% the otto% of the vessel to a closed drain sste% or toic aste storage dr$%s / vac$$% tan'er.

8or' can no e $nderta'en earing the appropriate PPE. !erc$r vapo$r reading shall e ta'en at reg$lar intervals <specialist s$pervisor to advise=. /or) shall ;e stopped and decontamination repeated i= levels o= mercury vapour increase a;ove sa=e levels +#&#"5 mg(%m< ..

Mechanical ( 'team !nGection

+n larger %ore co%ple vessels s$ch as col$%ns i.e. glcol contactors stailisers etc. deconta%ination %a re@$ire a %echanicall p$%ped or stea% inDection sste% to e $sed. Refer to EP 80(10(<0(11-9en( Cleanin$ o& E+uipment .

Page 21

PR-1515 – Onsite Mercury Management Procedure

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The p$%ping sste% sho$ld $tilise a high point for inDection of the spra here as the stea% inDection sho$ld e at a lo point to allo for the stea% vapo$r <ith the deconta%inant= to rise $p thro$gh the vessel and internal fittings venting an vapo$r re%aining to the flare or vent sste%. 1.

+serve all re@$ire%ents for confined space entr and gas testing.

2.

onnect te%porar fittings to eisting pipeor' or install te%porar spools if re@$ired. O;serve all precautions regarding mercury contamination hen underta)ing this or).

,.

Ta'e and record the ase reading of the %erc$r vapo$r in the vessel at s$itale access points on the vessel <;a!at Tea%=.

4.

7tart the deconta%ination process. Allo s$fficient ti%e for the deconta%ination che%ical to contact the vessel internals and %a'e its a don to the otto% of the vessel for re%oval.

?.

7top the spra / stea% inDection process and ta'e / record vapo$r readings at sa%e points as ase readings.

.

Repeat steps , M 4 <if re@$ired= $ntil conditions ithin the vessel are elo 0.02? %g/*%,

5.

#rain li@$ids fro% the otto% of the vessel to the closed drain sste% or toic aste storage dr$%s / vac$$% tan'er.

8or' can no e $nderta'en earing the appropriate PPE. !erc$r vapo$r reading shall e ta'en at reg$lar intervals <specialist s$pervisor to advise=. /or) shall ;e stopped and decontamination repeated i= levels o= mercury vapour increase a;ove sa=e levels +#&#"5 mg(%m< ..

Continuous Circulation

irc$lation and soa'ing of the che%ical %i ill e considered here heav %erc$r conta%ination or internal corrosion is identified or s$spectedG or here there is a possiilit that the %erc$r has co%ined ith corrosion scale.

Page 22

PR-1515 – Onsite Mercury Management Procedure

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#$ring circ$lation the che%ical ill e p$%ped aro$nd the sste% and vessel and alloed to soa' on the s$rfaces or into the scale that %a e dislodged. irc$lation %a e $p to 12 ho$rs or %ore and re@$ire the installation of a portale p$%ping loop. The sol$tion is then vac$$%ed fro% the sste%  a vac$$% tan'er. The che%ical inding of an %erc$r conta%inants ill red$ce or prevent vapo$rs eing given off hen the sste% or vessel is opened. NOTE: Tis metod o& decontamination sall re+uire some en$ineerin$ %or) to remove  * install te pipe%or) and e+uipment &or pumped circulation i& no suita'le means is availa'le in te desi$n o& te system * e+uipment( The proced$re for ontin$o$s irc$lation depends on the config$ration to e $sedG hoever the folloing shall e applicale: •





rea'ing contain%ent <flanges= and re%oving pipeor' and valves shall e $nderta'en as descried in 4.,.1. !onitoring and recording ase line %erc$r vapo$r readings sho$ld e carried o$t at s$itale %an as ens$ring all other relevant proced$res have een adhered to. The %anas sho$ld e covered ith polthene and sa%pled thro$gh penetrations in the cover. Reg$lar chec's ill e carried o$t on the co$rse strainer. Personnel shall ear appropriate PPE d$ring cleaning all aste. 8aste sho$ld e treated as toic and %onitored / stored correctl.

8or' can e $nderta'en on the vessel hen all draining has een co%pleted and the %erc$r vapo$r levels are J0.02? %g/*%, . !erc$r vapo$r reading shall e ta'en at reg$lar intervals <specialist s$pervisor to advise=. /or) shall ;e stopped and local decontamination underta)en i= levels o= mercury vapour increase a;ove sa=e levels +#&#"5 mg(%m< ..

Con=ined 'pace 6isual !nspection and ,ntry onfined space vis$al inspection and f$ll entr shall e treated differentl hen testing for the presence of %erc$r vapo$r. The Oheads and sho$lders onl inspection here a f$ll entr is not re@$ired also re@$ires that confined space has een certified for entr $nder the PT8 sste%. Then a vis$al inspection onl re@$ires the i%%ediate vicinit of the access point to e %onitored for %erc$r vapo$r and a deconta%ination che%ical spra applied in that vicinit to re%ove it if fo$nd. The Oheads and sho$lders onl inspection can then e carried o$t after a second ro$nd of vapo$r %onitoring has een $nderta'en to confir% conditions are safe. 8here a f$ll entr to the confined space is re@$ired for repair or inspection then the folloing steps shall e ta'en:

Page 2,

1.

onfir% that the onfined 7pace Entr ertificate is valid.

2.

!onitor the access point and record the ase reading <;a!at Tea%=

,.

Appl deconta%inant spra if re@$ired. )se PPE as per Appendi 1 for onfined 7pace Entr and enter the confined space <;a!at Tea%=.

4.

*+TE: All safet preca$tions detailed in PR-11=< – Entry in to a Con&ined "pace appl

?.

!onitor the internal space of the confined space and record an Hhot spotsI.  Appl deconta%inant spra as re@$ired to treat the areas. Pa partic$lar attention to internal fittings and solids / li@$ids in the otto% of the space.

.

8hen the confined space has een %onitored and all hot spots recorded / treated or' can e alloed to e $nderta'en. Bentilation ith forced etract PR-1515 – Onsite Mercury Management Procedure

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shall e installed for areas here %erc$r vapo$r is s$spected or anticipated to acc$%$late. 5.

!erc$r vapo$r reading shall e ta'en at reg$lar intervals <specialist s$pervisor to advise=. /or) shall ;e stopped and local decontamination underta)en i= levels o= mercury vapour increase a;ove sa=e levels +#&#"5 mg(%m<..

8hen f$ll access is re@$ired for a confined space then PPE sho$ld e provided that prevents s'in contact ith the internals of the space here %erc$r conta%ination %a e or still is present. Additionall a face %as' %$st e orn to prevent ingress in to the ees.

&

$ot /or)ing on Mercury Contaminated 'ur=aces The folloing shall e noted hen considering H;ot 8or'I on s$rfaces that are 'non to e or li'el to have een conta%inated d$e to %erc$r epos$re. a.

All e@$ip%ent that co%es in contact ith %erc$r conta%inated gases or prod$ced fl$ids sho$ld e considered to e !erc$r onta%inated. <The a%o$nt of %erc$r asored into the %etal s$rface ill var.=

.

!erc$r can enter the %atri of a %etal s$rface and for% a%alga%s ith other s$stances hich ill not vaporise and ill therefore not e detectale ith a %erc$r vapo$r analser. 8hen these s$rfaces are dist$red and / or heated the %erc$r ill vaporise.

c.

#econta%ination of a s$rface does not %a'e the e@$ip%ent H!erc$r "reeI. ;eat ill release %erc$r that is previo$sl not detectale and the vaporisation rate is li'el to e etre%el high. NOTE: /en mercury is eated in te presence o& air to a'ove >0 de$ C it is converted to !ercuric Oide( 2t >00 de$ C it decomposes separatin$ te #$ and te Oy$en( /AR%!%8 Mercury analysers do not detect Mercuric Oide +$gO.&

d.

8hen elding or grinding %erc$r conta%inated %etal re%ove the e@$ip%ent to a ell ventilated area and 'eep people that are not re@$ired for the or' ell aa. Refer section 4.1., Ecl$sion Cones.

e.

!ost %erc$r che%ical s$its are fla%%ale and therefore a fireproof overall %$st e orn over the che%ical s$it. NOTE: Tis &ireproo& overall is li)ely to 'ecome mercury contaminated and must 'e disposed or soa)ed in decontamination cemicals and tested prior to 'ein$ placed in te normal laundry(

Page 24

f.

Personnel or'ing in the vicinit of the hot or' %$st ear correct PPE etc.

g.

All hot or' $nderta'en on e@$ip%ent ith %erc$r present shall e H$pindI in an Ecl$sion Cones. 8elding or' here there are elevated levels of %erc$r vapo$r present sho$ld e assessed  ;7E and the 7pecialist 7$pervisor and here necessar Hpositive flo face %as'sI shall e $sed  all persons in the direct vicinit of the elding.

PR-1515 – Onsite Mercury Management Procedure

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&5

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Pigging Operations +n facilities here there is a ris' of %erc$r conta%ination consideration sho$ld e given to pigging <la$nching and receiving= operations. The highest ris' ill e in the receiving operations d$e to the higher ris' of epos$re to sl$dgeG la$nching ill still have a ris' $t this ill e li%ited as sl$dge ill not tend to e present.

eneral The folloing are areas of general aareness that sho$ld e addressed: •









&a$ncher and receiver li@$id drains sho$ld e provided ith a %eans of capt$ring li@$ids for storage and disposal as haardo$s aste. NOTE: !ost PO &acilities do not ave tis provision 6yet7 &a$ncher and receiver vents sho$ld e ro$ted to a safe area aa fro% here personnel are or'ing #rip tras sho$ld e provided $nder the la$ncher and receiver doors to capt$re an spillage  A ladon area for toic aste shall e provided that is clearl %ar'ed ith arning signs Pigging cres shall e provided ith s$itale arrier %aterials ith hich to place pigs and tools for transportation $ntil the can e deconta%inated and cleaned.

/AR%!%8 Pigs and tools shall not ;e transported loose a=ter they have ;een eposed to possi;le mercury contamination&

Pigging The folloing proced$re shall e folloed for Pipeline Pigging +perations PR-10<? – Pipeline Pi$$in$ Procedure. The 7teps elo sho$ld e incl$ded here relevant.

Page 2?

1.

orrect PPE for the %erc$r ris' %$st e orn. f the ris' is $n'non respirators face %as' and gloves shall e orn $ntil li%it of ris' is ascertained.

2.

!onitor and record ase line reading aro$nd the vicinit of the la$ncher / receiver efore pigging operations start <;a!at Tea%=.

,.

7et $p a deconta%ination point for all personnel or'ing on the pigging operation. The deconta%ination point sho$ld e e@$ipped ith storage for haardo$s %erc$r aste.

4.

Ens$re that all li@$id draining fro% the la$ncher / receiver arrel is %onitored and recorded. All li@$ids shall e capt$red in a container. An spills shall e %onitored treated and recorded.

?.

Ens$re that provision is %ade to contain an spills hen the pig la$ncher / receiver door is opened.

.

;a!at tea% shall e present and %onitor hen the pig la$ncher / receiver door is opened. #econta%inant che%ical shall e $sed as re@$ired to address %erc$r vapo$r release.

5.

efore loading the pig %onitor and record the conditions in the la$ncher.

>.

The $sed pig and sl$dge fro% the pig receiver shall e treated as haardo$s. The pig shall e agged and tagged and all sl$dge incl$ding asorent aste shall e placed in containers and sealed. The containers shall e tagged and %ar'ed according to the level of conta%ination. PR-1515 – Onsite Mercury Management Procedure

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9.

!onitor and deconta%inate or'ing part as re@$ired and store all conta%inated PPE in a sealed container. onta%inated tools shall e agged and sent for cleaning.

10.

!ove all haardo$s aste containers to the designated area. !onitor and deconta%inate eternal s$rfaces if re@$ired. &oad aste sec$rel on transport and ship to designated %erc$r aste storage and treat%ent area.

NOTE: Te contaminated pi$ sall 'e sent &or cleanin$ 'e&ore it can 'e returned &or use(

&@

'ludge Removal 8hen dealing ith sl$dge the folloing ;7E 7pecifications shall e referenced and adhered to: •

"P-100>

#"E "peci&ication - Emissions to 2tmospere



"P-1003

#"E "peci&ication - 2+ueous E&&luents



"P-100.

#"E "peci&ication - /aste !ana$ement 



"P-1180

#"E "peci&ication - Naturally Occurrin$ Radioactive !aterials 6NOR!7

 A proportion of the %erc$r conta%ination 1?N to 20N shall e fo$nd %ied ith the hdrocaron sl$dge that acc$%$lates in the pipelines in the otto%s of vessels and at lo points on the e@$ip%ent.

PR-1055 6 Preparation o& "tatic E+uipment &or 5nternal !aintenance and 5nspection covers the preparation of static e@$ip%ent hich incl$des vessels and pipeor' and has a specific 7ection ao$t cleaning in partic$lar. 7l$dge can occ$r in a vessel that is ver diffic$lt to dislodge and %a re@$ire to e treated to %a'e it possile to re%ove. !MPOR0A%08 7l$dge can also contain other conta%inants that re@$ire to e handled in a partic$lar %anner i.e. *+R! and this shall e ta'en into consideration. 8hen dealing ith sl$dge the folloing shall e considered and adhered to here applicale: •





Page 2

ontin$o$s %onitoring for %erc$r vapo$r shall e carried o$t hile the or' is eing $nderta'en and forced etraction ventilation sste% $sed here applicale to red$ce %erc$r vapo$r. Personnel re%oving the sl$dge %an$all shall e provided ith positive flo air %as's and f$ll face shields if the ris' level arrants this level of protection.  All are s'in that %a co%e into contact ith the sl$dge or conta%inated %etal s$rfaces shall e covered and protected. Printed 19/04/11 PR-1515 – Onsite Mercury Management Procedure

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Revision: 2.0 Effective: Apr-11

"ootear shall e safet r$er oots as a %ini%$% efore loading into aste dr$%s or a vac$$% tan'er the sl$dge shall e spraed ith a deconta%inant che%ical to red$ce the %erc$r vapo$r released. "$ll deconta%ination incl$ding disposal / cleaning of all PPE shall e re@$ired for all personnel involved ith the sl$dge re%oval ithin a confined space. Refer to 7ection ,.>.for sl$dge aste handling and re%oval. efore transporting dr$%s containing %erc$r aste the ha$lage contractor shall e advised on the dangers and provided ith details of actions to e ta'en in the event of a spillage. 8aste dr$%s shall e loaded in a vertical orientation and sec$red to restrict an %ove%ent. The Do$rne plan for the %ove%ent of %erc$r aste sho$ld e notified to the R+P as a haardo$s aste ship%ent.

PR-1515 – Onsite Mercury Management Procedure

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Appendi 1 – Personal Protection ,>uipment PP, ,ternal ,posure $g Level +mg(m<.

Respiratory

$and

oot

*ody

$g E#&#"5

*ot re@$ired

otton gloves

7afet oots

*o%e coverall

$g #&#"5 to E#&"5#

;alf face %as' ith %erc$r cartridge

*itrile r$er gloves

8et conditions r$er safet oot

!erc$r disposale coverall Ea%ple Tve Tpe 

R,D 1

$g#&"5# to E1&"5#

#r conditions 7afet oots ;alf face %as' ith %erc$r cartridge

*itrile r$er gloves

8et conditions r$er safet oot #r conditions 7afet oots

!erc$r disposale coverall Ea%ple Tve Tpe 

"$ll face %as' ith %erc$r cartridge

*itrile r$er gloves

8et conditions r$er safet oot #r conditions 7afet oots

!erc$r disposale coverall Ea%ple Tve Tpe 

R,D "

$g F1&"5# R,D <

Page 2>

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

uideline - PP, Con=ined 'pace ,ntry $g Level +mg(m<.

Respiratory

$and

oot

*ody

$g E#&#"5

;alf face %as' ith %erc$r cartridge

#r conditions otton gloves 8et conditions *itrile r$er gloves

8et conditions r$er safet oot #r conditions 7afet oots

*or%al disposale coverall

$g #&#"5 to E#&"5#

;alf face %as' ith %erc$r cartridge

*itrile r$er gloves

7afet r$er oots

!erc$r disposale coverall

"$ll face %as' ith %erc$r cartridge

*itrile r$er gloves

7afet r$er oots

!erc$r disposale coverall

 Air s$pplied respirator ith %as'

*itrile r$er gloves

7afet r$er oots

he%ical s$it <Biton %aterial=

R,D 1

$g#&"5# to E1&"5# R,D "

$g F1&"5# R,D <

Changing Disposa;le Coverall and other PP, R,D 1 •

#a%age d$e to 8ear M Tear



onta%inated ith dirt /sl$dge.

R,D " •

+nce per da



#a%age d$e to 8ear M Tear 

R,D < ( Con=ined 'pace •

+nce per ever rea'



#a%age d$e to 8ear M Tear 

NOTE: Nitrile Ru''er 9loves  "a&ety Ru''er Boots can 'e reused a&ter decontamination and %asin$(

Page 29

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Revision: 2.0 Effective: Apr-11

Petroleum Development Oman LLC

Appendi " – ,posure and irst Aid ,posure Levels •

8;+ M 7hell +E& The +cc$pational ;ealth Epos$re &i%it <+E&= is c$rrentl #&#"5 mg(m<  <8orld ;ealth +rganiation and 7;E&&=. f concentrations aove this val$e are %eas$red f$ll PPE needs to e $sed. Refer Appendi 1. elo this concentration the or' can contin$e as nor%al.



 A; T&B The A%erican onference of overn%ental nd$strial ;gienists has assigned %erc$r vapo$r a threshold li%it val$e <T&B= 0.02? %g/%, as a T8A for a nor%al >ho$rs or'da and a 40-ho$rs or'ee' and considers %erc$r vapo$r an A4 s$stance <not classifiale as a h$%an carcinogen=.



+7;A PE& The c$rrent +cc$pational 7afet and ;ealth Ad%inistration <+7;A= per%issile epos$re li%it <PE&= for %erc$r vapo$r is 0.1 %g/%, of air as a ceiling li%it. A or'erQs epos$re to %erc$r vapo$r shall at no ti%e eceed this ceiling level.



*+7; RE& The *ational nstit$te for +cc$pational 7afet and ;ealth <*+7;= has estalished reco%%ended epos$re li%it <RE&= 0.0? %g/%, as a T8A for $p to a 10-ho$rs or'da and a 40-ho$rs or' ee'.

Rationale =or Limits The li%its are ased on the ris' of central nervo$s sste% da%age ee s'in and respirator tract irritation.

Mercury Contact ith the ')in •







*ot 'non to irritate to s'in  Allergic reaction %a develop Ele%ental li@$id and vapo$r can e asored thro$gh the s'in and ill contri$te to overall asorption and toicit +rganic %erc$r can easil pass thro$gh the s'in and into the od

Mercury in the ,yes •





*ot 'non as a direct ee irritant ;igh concentrations of ele%ental %erc$r vapo$r can ca$se redness $rning and infla%%ation of the ees +rganic %erc$r can e asored  eelids and %ove into lood strea%.

Prevention o= ,posure •





0rain e%ploees in proper e@$ip%ent and che%ical handling and proced$res. All e%ploees sho$ld e %ade aare of the high ris' areas in the facilit and the proced$res to co%at this ris'. La;el %erc$r-containing instr$%ents. !a'e s$re facilit has a %erc$r spill clean$p 'it. !a'e s$re staff are trained in proper clean$p proced$res. Clean spills immediately and treat soiled toels as a haardo$s aste. #o not place %erc$r-containing %aterials in iohaards aste receptacles. Page ,0

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

ollo procedures hen cleaning or refilling %erc$r-containing instr$%ents



/OR4LOOR !%'0R2C0!O% CARD Mercury ,lement !denti=ier 

;g

ound As

Bapo$rG &i@$idG 7olid

ound /here

Process E@$ip%ent and Pipeor' of as Process "acilities

,posure Category

;ighl Toic

Occupational $ealth ,posure Limit +O,L.

0.02? %g/%,

Primary Ris)s !a acc$%$late in the od <har%f$l in the long ter%=. !a ca$se har% to the $norn child. Toic  inhalation <%a ca$se pne$%onia and/or %etal vapo$r fever=. Prod$ct is asored thro$gh the s'in. !a ca$se irritation to s'in ees and respirator sste%. Reacts violentl ith sodi$% potassi$% and lithi$% <al'ali %etals= and %a ca$se fire/eplosion. !erc$r for%s an eplosive co%ination ith a%%onia a%ines oalic acid and acetlene. 7everal %etals <gold silver copper inc and al$%ini$%= dissolve in %erc$r. Ber toic to a@$atic organis%s and har%f$l in the long ter%.

0oic Dangerous =or the ,nvironment

Prevention Measures Prevent contact ith al'ali %etals <for ea%ple sodi$% potassi$% and lithi$%= Respirator protectionG filter tpe  AE;g/P,

ire ,tinguishing ( irst Aid !R, ( ,PLO'!O%

Poder foa% spra ater or caron dioide <+2= *ot infla%%ale and/or eplosive

!%$ALA0!O%

"resh air and rest appl artificial respiration if necessar. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card.

&i@$id tight clothing and gloves <$tl r$er neoprene or PB=

'4!% CO%0AC0

Re%ove conta%inated clothing and ash s' in ith plent of ater and soap. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card

o%ined ee and respirator protection

,3, CO%0AC0

Rinse $sing plent of ater <re%ove an contact lenses if possile=. et %edical attention if there are s%pto%s and if possile sho pac'aging and/or lael and this card

!%,'0!O%

f victi% is conscio$s allo victi% to rinse %o$th and after that let hi% drin' 2 glasses of ater. #+ *+T ind$ce vo%iting. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card

8hen $sing do not eat drin' or s%o'e

'torage

7torage inside a ell ventilates storage at floor level. 7eparated fro% all other prod$cts. eep container tightl closed

Cleaning up spillage 'peci=ic Ris)s 8

EBA)ATE 8AR** C+*E A*# *+T"F ELPERT  large spills

Personal Protection 8

 As %ini%$% respiratorsG f$ll face visor oots gloves and coveralls. Tpes of PPE dependant on etent or severit of spill

Cleaning 2p

Re%ove large spills in cons$ltation ith an epert. Ta'e $p s%all spills  an asoring agent and collect in dr$%s/containers. 8ash aa the re%ains ith ater <prevent discharge of sco$ring ater into seer/s$rface ater=. Transport dr$%s/containers according to local r$les

Page ,1

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi < – Contaminated /aste Management lo Chart

Page ,2

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi  – /or) loor !nstruction Card – Mercury /OR4LOOR !%'0R2C0!O% CARD Mercury

Primary Ris)s !a acc$%$late in the od <har%f$l in the long ter%=. !a ca$se har% to the $norn child. Toic  inhalation <%a ca$se pne$%onia and/or %etal vapo$r fever=. Prod$ct is asored thro$gh the s'in. !a ca$se irritation to s'in ees and respirator sste%. Reacts violentl ith sodi$% potassi$% and lithi$% <al'ali %etals= and %a ca$se fire/eplosion. !erc$r for%s an eplosive co%ination ith a%%onia a%ines oalic acid and acetlene. 7everal %etals <gold silver copper inc and al$%ini$%= dissolve in %erc$r. Ber toic to a@$atic organis%s and har%f$l in the long ter%.

0oic and Dangerous to the ,nvironment Prevention Measures Prevent contact ith al'ali %etals <for ea%ple sodi$% potassi$% and lithi$%=

ire ,tinguishing ( irst Aid !R, ( ,PLO'!O%

Poder foa% spra ater or caron dioide <+2= *ot infla%%ale and/or eplosive

Respirator protectionG filter tpe  AE;g/P,

!%$ALA0!O%

"resh air and rest appl artificial respiration if necessar. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card.

&i@$id tight clothing and gloves <$tl r$er neoprene or PB=

'4!% CO%0AC0

Re%ove conta%inated clothing and ash s'in ith plent of ater and soap. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card

o%ined ee and respirator protection

,3, CO%0AC0

Rinse $sing plent of ater <re%ove an contact lenses if possile=. et %edical attention if there are s%pto%s and if possile sho pac'aging and/or lael and this card

!%,'0!O%

f victi% is conscio$s allo victi% to rinse %o$th and after that let hi% drin' 2 glasses of ater. #+ *+T ind$ce vo%iting. +tain %edical attention i%%ediatel and if possile sho pac'aging and/or lael and this card

8hen $sing do not eat drin' or s%o'e

'torage

7tore inside and ventilate at floor level. 7eparated fro% all other prod$cts. eep container tightl sealed

Cleaning up spillage Large 'pill

Evac$ate area and contact 7pecialist o%pan

Personal Protection 8

"$ll face visor canister reg$lator or self contained reathing apparat$s and gloves and oots <$tl r$er neoprene or PB=.

Cleaning 2p

Re%ove large spills in cons$ltation ith an epert. Ta'e $p s%all spills  an asoring agent and collect in dr$%s/containers. 8ash aa the re%ains ith ater <prevent discharge of sco$ring ater into seer/s$rface ater=. Transport dr$%s/containers according to local r$les

Page ,,

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi 5 – 'ite and ,>uipment /arning 'ignage The folloing are ea%ples of 8arning 7ignage to e fo$nd at P#+ locations here the ris' of !erc$r is present.

Page ,4

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Page ,?

PR-1515 – Onsite Mercury Management Procedure

Revision: 2.0 Effective: Apr-11

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Page ,

PR-1515 – Onsite Mercury Management Procedure

Revision: 2.0 Effective: Apr-11

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi @ – Mercury 'pillage

Page ,5

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi : – Decontamination o= O==line ,>uipment

Page ,>

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi 9 – Decontamination o= Personnel

Page ,9

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi B – A;;reviations  A&ARP

As &o As Reasonal Practicale

37P

3o 7afet Plan

&P

&i@$id Petrole$% as

+E&

+cc$pational ;ealth Epos$re &i%it

PE

Polethlene

PP

Polproplene

PPE

Personal Protection E@$ip%ent

PT8

Per%it to 8or'

PB

Polvinl chloride

7;+

7afe ;andling of he%ical

Page 40

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

Petroleum Development Oman LLC

Revision: 2.0 Effective: Apr-11

Appendi 1# – Re=erence Material P#+ #oc$%ents ode of Practice P-114

!aintenance and ntegrit !anage%ent oP

7pecifications 7P-100?

;7E 7pecification - E%issions to At%osphere

7P-100

;7E 7pecification - A@$eo$s Effl$ents

7P-1009

;7ES7pecification 6 8aste !anage%ent

7P-1150

;7E 7pecification - *at$rall +cc$rring Radioactive !aterials <*+R!=

7P-12,0

!edical Ea%ination <this doc$%ent is $nder revie  !7E/,=

7P-12,1

+cc$pational health <this doc$%ent is $nder revie  !7E/,=

7P-20>5

7pecification for +nsite !erc$r !anage%ent

Proced$res PR-105,

as "reeing P$rging M &ea' Testing of Process E@$ip%ent <Ecl$ding  Tan's=

PR-105

solation of Process E@$ip%ent

PR-1055

Preparation of 7tatic E@$ip%ent for nternal !aintenance and nspection

PR-1059

as "reeing and P$rging of Tan's

PR-10>2

Pipeline Pigging Proced$re

PR-114>

Entr in to a onfined 7pace

,ternal Documents #EP 50.10.>0.11

Page 41

leaning of E@$ip%ent

PR-1515 – Onsite Mercury Management Procedure

Printed 19/04/11

The controlled version of this !" #oc$%ent resides online in &ivelin'(. Printed copies are )*+*TR+&&E#.

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