Quotation
Content
JR INTERNATIONAL CO.,LTD.
316, HYUNGJIN PLAZA, 313-3, KANSUCK-DONG, NAMDONG-KU, INCHON CITY, KOREA. TEL: 82-32-437-0016 FAX: 82-32-437-0017 CELLPHONE:82-10-9977-9853 E-MAIL: [email protected]
Quotation for SPIRAL FIN TUBE WELDING MACHINES
1. SUBJECT : SPIRAL FIN TUBE WELDING MACHINE (240 KW, Tube length : 5~23 m, Tube O.D: 22~78.3 mm, Carriage type) 2. Q’TY : 1SETS 3. SCOPE OF WORKS - Finning machine including aux. equipments. - H.F Resistance welder & electric panel. - Rust protection & Packing. - Spare Parts. - 6Months Consumable Goods. - Installation & commissioning. - Training. (maintenance, operating) - Excluded : - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. - Tools. ( JR INTERNATONAL TECH will provide the relevant drawings )
No 1 2 3 4 5 6 7 8
Scope Spiral fin tube welding MC H.F Resistance welder & Electric part Packing & Transportation Spare Part 6Months Consumable Installation, Commissioning Training (Operating) Management & Communication TOTAL
Q’ty 1 Set 1 Set 1 Set
Specification φ78 x 23 ML 240KW x 450 KHZ 40ft container (10EA)
Unit price (USD)
Amount ( USD) 328,000 225,000 13,000 19,158 18,779
2 Eng. x 30day 2 Eng. x 30day
350 USD/Man-day 350 USD/Man-day
21,000 21,000 35,000 680,937
4. TOTAL PRICES :
USD 680,937 $ (FOB Busan Port in Korea)
5. TERMS OF PAYMENT - Irrevocable L/C : 90% - Balance(Trial Run Finish) : 10%
6. DELIVERY (Based on 1 machines) - Within 120 Days(FOB Busan Port in Korea). ⓐ Manufacturing ---------- 75 Days. ⓑ Installation, Trial Run in Factory, Packing, Inland Transportation – 45 Days. - Installation, Trial Run in Customer’s Factory ---------30 Days. - Training for Operating & Maintenance ----------30 Days. 7. VALIDITY OF QUOTATION : Until MAY . 30 .2008
8. FINNING MACHINE PARTS (Per 1 machine)
Part name
FIN UNCOILER FIN ACCUMULATOR FIN SERRATOR FIN DANCER TUBE ENTRY CONVEYOR PINCH ROLLER DEVICE BELT SANDER FIN WELDING DEVICE CARRIAGE RAIL FRAME & TUBE SUPPORTING ROLLER FIN BUTT WELDER UNIT TOTAL H.F RESISTENCE WELDER & ELECTRIC PANEL 240KW x 450KHZ 1Set
Specification
FIN COIL O.D 1,600mm FIN CAP. 300M POWER 30HP STROKE 900mm TUBE SIZE Φ114 x 23ML MAX. TUBE DIA. Φ114 MAX. TUBE DIA. Φ114 MAX. TUBE DIA. Φ114 40HP 7.85-1.1 FIN PER INCH LENGTH 27,350mm
Q’ty
2Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set
Unit price (USD)
4,000
Amount (USD)
8,000 20,000 35,000 5,000 38,000 13,000 11,000 31,400 76,000 82,000
FIN WIDTH 35mm
1Set
9,000 328,000 225,000
9. 1 YEAR SPARE PARTS (Per 1 machine)
Part name
1. FIN ACCUMULATOR FIN BRAKE SET 2. FIN SERRATOR SHAFT SPRING CAM CLUTCH TIMMING BELT 3. TUBE ENTRY CONVEYOR SCREW JACK 4. PINCH ROLLER DEVICE U-JOINT SLIDING METAL RUBBER ROLLER SHAFT TIMMING BELT 5. BELT SANDER RUBBER ROLLER SPLINE UP DOWN ROLLER SET 6. FIN WELDING DEVICE GEARED MOTOR COOLANT HOSE BACK UP ROLL BRACKET WORM GEAR&WORM SHAFT (DEFORMING WHEEL PART) LM GUIDE BLOCK 7. CARRIAGE BRAKE HOUSING BRAKE PAD MSA30LASS 2021S 10*30*40 1Set 10EA 56 SJ44 BSL25 Ø270*Ø320*28L Ø100*100L Ø35*248L M14x1000L Ø100*100L 0.5HP*4P*1/60 Ø20*350L 125*90*100 1EA 10EA 1EA 1Set 2EA 89 28 2EA 3Set 1EA 6EA 3EA 1EA 4EA 2EA 110 278 110 56 400 278 800 834 278 660 168 34 440 556 220 280 167 167 178 220 560
Size
Ø70*566L Φ77xφ7x85 B-207A M14x1300L
Q’ty
2Set 1EA 1EA 1EA 1EA
Unit price (USD)
167
Amount (USD)
334 200 14 120 35
BRAKE CYLINDER WORM GEAR OIL PUMP ROTARY CYLINDER AIR CYLINDER TIMMING BELT COLLET COLLET COLLET COLLET COLLET 8. RAIL FRAME & TUBE SUPPORTING ROLLER ROLLER STAND SET BEARING AIR CYLINDER SOL. VALVE SOL. VALVE 9. FIN BUTT WELDER UNIT. KNIFE 10. HIGH FREQUENCY & ELECTRIC H.F POWER S.C.R H.F POWER FUSE TANK CAPACITOR BLOWER FAN INDUCTION MATCHING TRANS
Ø50*20L Ø170*60L Y1225 Ø30*25L M14x1000L 1″ 1 1/4″ 1 1/2 2″ 2 1/2″
4EA 2EA 1EA 1EA 2Set 1EA 1EA 1EA 1EA 1EA 1EA
45 445
180 890 445 778
56
112 34 330 330 330 330 330
UCP210 Ø50x200L SV 5220 SV 3120
2Set 4EA 2Set 2EA 2EA
1,332 14 78 67 56
2,664 56 156 134 112
35B
2Set
170
340
2EA 2EA 4EA 1EA 1EA
534 134 178
1,068 268 712 122 1,250
1st, COIL RECTFIER DIODE DC MOTOR S.C.R MODULE DC MOTOR POWER FUSE DC MOTOR DUST FILTER DC MOTOR CARBON BRUSH ROTARY ENCODER
DSAI 35-16i
30EA 2EA 4EA 4EA 4EA 1EA
13 89 56 33 28
390 178 224 132 112 223
GRID RESISTOR 11. ETC AIR HOSE AIR HOSE AIR HOSE SPEED CONTROLLER & ONE TOUCH NIPPLE REGULATOR
2EA
56
112
Φ6 x 100M Φ8 x 100M Φ10 X 100M
1Roll 1Roll 1Roll 300EA 1 28
35 60 100 300 56 19,158
3/8” TOTAL
2EA
10. 6 MONTHS CONSUMABLE (Per 1 machine)
● Produced on 40 pcs/1day (10 Hr) ( Tube diameter : 38.1 mm , Tube length : 20,000 mm, Fin width : 15 mm, Fin thickness : 1.2 mm , Fin pitch 4mm ) ● Total Q’ty : 40 pcs/day x 1 machine x 30day/months x 6months = 7,200 pcs (Carbon Steel)
Part name
FIN ROLLER SERRATE CUTTER KNURLING ROLLER SAND PAPER FIN TIP HOLDER TUBE TIP HOLDER FIN TIP TUBE TIP BACKUP ROLLER WHEEL PAPER FIN TIP AIR CYLINDER TUBE TIP AIR CYLINDER TOTAL
Consumption
10pcs / ea 200pcs / ea 2000pcs/ea 4pcs / sheet 500pcs / ea 500pcs / ea 10pcs / ea 10pcs / ea 300pcs/ea 20pcs/ea 500pcs/ea 500pcs/ea
Total Q,ty
720EA 36EA 4EA 1,800EA 15EA 15EA 720EA 720EA 24EA 360EA 14EA 14EA
Unit Price (USD)
9.00
Amount (USD)
6,480 4,788 88 2,880 165 165 1,008 1,584 293 396 466 466 18,779
133.00 22.00 1.60 11.00 11.00 1.40 2.20 12.20 1.10 33.30 33.30
11. REMARKS
- WE WILL SUPPLY DRAWINGS, SPECIFICATION OF PURCHASING EQUIPMENTS, INSTALLATION AND TOOLS AND CONSUMABLES (CUTTING WHEELS AND FIN & TUBE HOLDER, ETC.) - WE WILL SUPPLY A NOTE BOOK COMPUTER WITH SOFTWARE KEY FOR THE PROGRAM. - SOFTWARE & PANEL OPERATOR CAN USE ONLY ENGLISH LANGUAGE. - MACHINES ARE PROTECTED AGAINST ELECTRIC FAULT OUT ON ELECTRICITY LINE. - MACHINES COMPLY WITH CHARACTERISTIC OF ELECTRICITY IN USER.
12. INFORMATION IN DETAIL a. Followings are excluded in quotation (USER Scope) - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. ( JR INTERNATIONAL TECH will provide the relevant drawings ) b. After – Service & Guarantee - 24-Month(2 years) guaranteed after installation in your plant. - 2,000-hour guaranteed for Vacuum Tubes, but we can’t guarantee in case of customer’s faults or natural disaster. - After-Service without compensation is limited to 4 times, and J-TECH should pay for the expense (Air tickets round trip), meals & hotel for 2 times, and USER should pay for the expense for next 2 times. - If you ask for more after-services, USER should pay the Cost of parts, Service-visit at the rate of $ 350 USD /day per one engineer, and expense for air ticket(round trip), hotel & meals for service-visit. - In case the machine out of order due to our fault, we provide you with the components for no cost of USER for 1 year.
c. Installation & Training - Required number of people for installation in USER plant: 10 men a. JR INTERNATIONAL TECH : 2 Men b. From the USER: 10 men (electric-2, install the machine-8) - Period of installation is 30 days, and if there is 3days additional period because of conditions, then expense of Shall be paid by USER. - 1 Engineer will be sent for repair & maintenance training for 30 days. (not for production training) ※ Training for maintenance The USER should offer ---- Notebook computer Pentium4 1 PC One Electric PLC Programmer who can use Mitsubishi PLC 1 Mechanical Engineer ※ Training for operation ---- 2 people for 30 days. The USER should offer ---- 2 assistant for 1 machine. ※ Non-free training If required the additional training, USER shall pay to JR INTERNATIONAL TECH with $ 350 USD /man/day, and supply the all expenses such as hotel, meals & other.
--- THE END --
316, HYUNGJIN PLAZA, 313-3, KANSUCK-DONG, NAMDONG-KU, INCHON CITY, KOREA. TEL: 82-32-437-0016 FAX: 82-32-437-0017 CELLPHONE:82-10-9977-9853 E-MAIL: [email protected]
Quotation for SPIRAL FIN TUBE WELDING MACHINES
1. SUBJECT : SPIRAL FIN TUBE WELDING MACHINE (240 KW, Tube length : 5~23 m, Tube O.D: 22~78.3 mm, Carriage type) 2. Q’TY : 1SETS 3. SCOPE OF WORKS - Finning machine including aux. equipments. - H.F Resistance welder & electric panel. - Rust protection & Packing. - Spare Parts. - 6Months Consumable Goods. - Installation & commissioning. - Training. (maintenance, operating) - Excluded : - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. - Tools. ( JR INTERNATONAL TECH will provide the relevant drawings )
No 1 2 3 4 5 6 7 8
Scope Spiral fin tube welding MC H.F Resistance welder & Electric part Packing & Transportation Spare Part 6Months Consumable Installation, Commissioning Training (Operating) Management & Communication TOTAL
Q’ty 1 Set 1 Set 1 Set
Specification φ78 x 23 ML 240KW x 450 KHZ 40ft container (10EA)
Unit price (USD)
Amount ( USD) 328,000 225,000 13,000 19,158 18,779
2 Eng. x 30day 2 Eng. x 30day
350 USD/Man-day 350 USD/Man-day
21,000 21,000 35,000 680,937
4. TOTAL PRICES :
USD 680,937 $ (FOB Busan Port in Korea)
5. TERMS OF PAYMENT - Irrevocable L/C : 90% - Balance(Trial Run Finish) : 10%
6. DELIVERY (Based on 1 machines) - Within 120 Days(FOB Busan Port in Korea). ⓐ Manufacturing ---------- 75 Days. ⓑ Installation, Trial Run in Factory, Packing, Inland Transportation – 45 Days. - Installation, Trial Run in Customer’s Factory ---------30 Days. - Training for Operating & Maintenance ----------30 Days. 7. VALIDITY OF QUOTATION : Until MAY . 30 .2008
8. FINNING MACHINE PARTS (Per 1 machine)
Part name
FIN UNCOILER FIN ACCUMULATOR FIN SERRATOR FIN DANCER TUBE ENTRY CONVEYOR PINCH ROLLER DEVICE BELT SANDER FIN WELDING DEVICE CARRIAGE RAIL FRAME & TUBE SUPPORTING ROLLER FIN BUTT WELDER UNIT TOTAL H.F RESISTENCE WELDER & ELECTRIC PANEL 240KW x 450KHZ 1Set
Specification
FIN COIL O.D 1,600mm FIN CAP. 300M POWER 30HP STROKE 900mm TUBE SIZE Φ114 x 23ML MAX. TUBE DIA. Φ114 MAX. TUBE DIA. Φ114 MAX. TUBE DIA. Φ114 40HP 7.85-1.1 FIN PER INCH LENGTH 27,350mm
Q’ty
2Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set 1Set
Unit price (USD)
4,000
Amount (USD)
8,000 20,000 35,000 5,000 38,000 13,000 11,000 31,400 76,000 82,000
FIN WIDTH 35mm
1Set
9,000 328,000 225,000
9. 1 YEAR SPARE PARTS (Per 1 machine)
Part name
1. FIN ACCUMULATOR FIN BRAKE SET 2. FIN SERRATOR SHAFT SPRING CAM CLUTCH TIMMING BELT 3. TUBE ENTRY CONVEYOR SCREW JACK 4. PINCH ROLLER DEVICE U-JOINT SLIDING METAL RUBBER ROLLER SHAFT TIMMING BELT 5. BELT SANDER RUBBER ROLLER SPLINE UP DOWN ROLLER SET 6. FIN WELDING DEVICE GEARED MOTOR COOLANT HOSE BACK UP ROLL BRACKET WORM GEAR&WORM SHAFT (DEFORMING WHEEL PART) LM GUIDE BLOCK 7. CARRIAGE BRAKE HOUSING BRAKE PAD MSA30LASS 2021S 10*30*40 1Set 10EA 56 SJ44 BSL25 Ø270*Ø320*28L Ø100*100L Ø35*248L M14x1000L Ø100*100L 0.5HP*4P*1/60 Ø20*350L 125*90*100 1EA 10EA 1EA 1Set 2EA 89 28 2EA 3Set 1EA 6EA 3EA 1EA 4EA 2EA 110 278 110 56 400 278 800 834 278 660 168 34 440 556 220 280 167 167 178 220 560
Size
Ø70*566L Φ77xφ7x85 B-207A M14x1300L
Q’ty
2Set 1EA 1EA 1EA 1EA
Unit price (USD)
167
Amount (USD)
334 200 14 120 35
BRAKE CYLINDER WORM GEAR OIL PUMP ROTARY CYLINDER AIR CYLINDER TIMMING BELT COLLET COLLET COLLET COLLET COLLET 8. RAIL FRAME & TUBE SUPPORTING ROLLER ROLLER STAND SET BEARING AIR CYLINDER SOL. VALVE SOL. VALVE 9. FIN BUTT WELDER UNIT. KNIFE 10. HIGH FREQUENCY & ELECTRIC H.F POWER S.C.R H.F POWER FUSE TANK CAPACITOR BLOWER FAN INDUCTION MATCHING TRANS
Ø50*20L Ø170*60L Y1225 Ø30*25L M14x1000L 1″ 1 1/4″ 1 1/2 2″ 2 1/2″
4EA 2EA 1EA 1EA 2Set 1EA 1EA 1EA 1EA 1EA 1EA
45 445
180 890 445 778
56
112 34 330 330 330 330 330
UCP210 Ø50x200L SV 5220 SV 3120
2Set 4EA 2Set 2EA 2EA
1,332 14 78 67 56
2,664 56 156 134 112
35B
2Set
170
340
2EA 2EA 4EA 1EA 1EA
534 134 178
1,068 268 712 122 1,250
1st, COIL RECTFIER DIODE DC MOTOR S.C.R MODULE DC MOTOR POWER FUSE DC MOTOR DUST FILTER DC MOTOR CARBON BRUSH ROTARY ENCODER
DSAI 35-16i
30EA 2EA 4EA 4EA 4EA 1EA
13 89 56 33 28
390 178 224 132 112 223
GRID RESISTOR 11. ETC AIR HOSE AIR HOSE AIR HOSE SPEED CONTROLLER & ONE TOUCH NIPPLE REGULATOR
2EA
56
112
Φ6 x 100M Φ8 x 100M Φ10 X 100M
1Roll 1Roll 1Roll 300EA 1 28
35 60 100 300 56 19,158
3/8” TOTAL
2EA
10. 6 MONTHS CONSUMABLE (Per 1 machine)
● Produced on 40 pcs/1day (10 Hr) ( Tube diameter : 38.1 mm , Tube length : 20,000 mm, Fin width : 15 mm, Fin thickness : 1.2 mm , Fin pitch 4mm ) ● Total Q’ty : 40 pcs/day x 1 machine x 30day/months x 6months = 7,200 pcs (Carbon Steel)
Part name
FIN ROLLER SERRATE CUTTER KNURLING ROLLER SAND PAPER FIN TIP HOLDER TUBE TIP HOLDER FIN TIP TUBE TIP BACKUP ROLLER WHEEL PAPER FIN TIP AIR CYLINDER TUBE TIP AIR CYLINDER TOTAL
Consumption
10pcs / ea 200pcs / ea 2000pcs/ea 4pcs / sheet 500pcs / ea 500pcs / ea 10pcs / ea 10pcs / ea 300pcs/ea 20pcs/ea 500pcs/ea 500pcs/ea
Total Q,ty
720EA 36EA 4EA 1,800EA 15EA 15EA 720EA 720EA 24EA 360EA 14EA 14EA
Unit Price (USD)
9.00
Amount (USD)
6,480 4,788 88 2,880 165 165 1,008 1,584 293 396 466 466 18,779
133.00 22.00 1.60 11.00 11.00 1.40 2.20 12.20 1.10 33.30 33.30
11. REMARKS
- WE WILL SUPPLY DRAWINGS, SPECIFICATION OF PURCHASING EQUIPMENTS, INSTALLATION AND TOOLS AND CONSUMABLES (CUTTING WHEELS AND FIN & TUBE HOLDER, ETC.) - WE WILL SUPPLY A NOTE BOOK COMPUTER WITH SOFTWARE KEY FOR THE PROGRAM. - SOFTWARE & PANEL OPERATOR CAN USE ONLY ENGLISH LANGUAGE. - MACHINES ARE PROTECTED AGAINST ELECTRIC FAULT OUT ON ELECTRICITY LINE. - MACHINES COMPLY WITH CHARACTERISTIC OF ELECTRICITY IN USER.
12. INFORMATION IN DETAIL a. Followings are excluded in quotation (USER Scope) - Dust Collector & duct line. - Electric component & works. - Cooling tower & Piping. - Air compressor & air piping. - Tube Bending M/C - Fin Tube Oil Coating Unit. ( JR INTERNATIONAL TECH will provide the relevant drawings ) b. After – Service & Guarantee - 24-Month(2 years) guaranteed after installation in your plant. - 2,000-hour guaranteed for Vacuum Tubes, but we can’t guarantee in case of customer’s faults or natural disaster. - After-Service without compensation is limited to 4 times, and J-TECH should pay for the expense (Air tickets round trip), meals & hotel for 2 times, and USER should pay for the expense for next 2 times. - If you ask for more after-services, USER should pay the Cost of parts, Service-visit at the rate of $ 350 USD /day per one engineer, and expense for air ticket(round trip), hotel & meals for service-visit. - In case the machine out of order due to our fault, we provide you with the components for no cost of USER for 1 year.
c. Installation & Training - Required number of people for installation in USER plant: 10 men a. JR INTERNATIONAL TECH : 2 Men b. From the USER: 10 men (electric-2, install the machine-8) - Period of installation is 30 days, and if there is 3days additional period because of conditions, then expense of Shall be paid by USER. - 1 Engineer will be sent for repair & maintenance training for 30 days. (not for production training) ※ Training for maintenance The USER should offer ---- Notebook computer Pentium4 1 PC One Electric PLC Programmer who can use Mitsubishi PLC 1 Mechanical Engineer ※ Training for operation ---- 2 people for 30 days. The USER should offer ---- 2 assistant for 1 machine. ※ Non-free training If required the additional training, USER shall pay to JR INTERNATIONAL TECH with $ 350 USD /man/day, and supply the all expenses such as hotel, meals & other.
--- THE END --
