Quotation
Content
OFFICE:
TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
09932896897,09933397896
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Revised 1 MCE /EC/TK/09 - 10/07 Date 08.08.2009 M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend. Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. Thanking you, Yours Faithfully, PROSENJIT SARKAR. Metalux Consultant Engineers. PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS TITASH APARMANT 3RD.Floor T - 7 GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL 09933397896 09932896897 Mr. Rahul Kr. Singh./ Jthika Singh
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
TECHNICAL SPECIFICATION TUNNEL KILN CAPACITY 20 to 30 MT. PER DAY Length of the kiln :Pre Heating Zone :Cooling Zone Firing Zone Dryer length :::51.000mtr. 22.100mtr. 18.700mtr. 10.200mtr. 18.000mtr. 75Nos. 60mtr. length x 20mtr. width x 7mtr. height. 08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner 1450°C 30 kiln car 13 kiln car 11 kiln car 06 kiln car 10 kiln car
Total Kiln Car required :Area required Burner required Temperature :::-
The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450°C / 1500°C. The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
1.
Definition
periodic pushing type continuous Tunnel Kiln with out under ground Tunnel. Continuous Operative Temp. 1450 Deg. C Maximum achievable Temp. 1500 Deg. C 20MT to 30MT per day (600 to 900 MT per month ) (a) Length = 51.000mtr. (b) Width = 1.2mtr. (c) Height = 2.25mtr. from floor 1.11mrt. firing zone
2.
Working Temp
3.
Capacity
4.
Kiln Dimension (inside)
5.
Kill Dimension (Outside)
(a) Length = 51.000mtr. (b) Width = PHZ & CZ = 2.831mtr. FZ = 3.290mtr. (c) Height = 2.900mtr.
6.
Car Dimension
(a) Chassis = 1700 x 1120mtr. (b) Refractory = 1680 x 1160mrt.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes Insulation Bricks can also be fired. (a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day. 08 on each side Furnace Burners and gas 16 burners in total. 7. I 8. Pushing Loading Density
9.
No. of Burners
10.
Type of Burner
Low pressure air atomization burner1500°C capacity 12lt. 2.6 ltrs. at 1500° temp. 2.1 ltrs. at 1450°C 1.8 ltrs. at 1400°C 1.4 ltrs. at 1350°C 4mt. to 6mt. per day depending upon coal .
11.
Approx F Oil Consumption
12.
Approx coal consumption
13.
Temperature Control
with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
14. 15. Drier. Space Required Length 18mtr. Width inside 1.260, outside 2.mtr. with 10 cars. At 120°C to 150°C 60mtr. Long 20mtr. Width 7 to 8mtr Height.
16.
Civil Foundation
Floor area Brick soling and 3” PCC.
17.
Electrical
Main panel board with bass bar and control board.
18.
Kiln Data.
30 effected cars in kiln, 10 car in drier
19.
Firing schedule
Firing cycle 70 hours. Car 01 car at every 70mit. / 90mit. Oxidation
20.
Atmosphere
21.
Power load.
70 HP
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
22. Combustion air Primary fan 1500cfm x 32”Swg at ambient temp.
23. Secondary air
900cfm x 14”Swg at ambient temp.
24. Exhaust Blower
6000cfm x 12”Swg at 250C temp in let.
25.
Wire cooling
3200cfm x 10”Swg at 3250C temp in let.
26.
Exit and Entrance
1500cfm x 6”Swg at ambient temp.
27. Track cooling
1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60°C will go out of the chimney.
28.
Exhaust Gas
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED. 1. ANNEXURE – I 2. ANNEXURE – II 3. ANNEXURE – III 4. ANNEXURE – IV 5 ANNEXURE – V 6 ANNEXURE – VI 7 ANNEXURE – VII 8 ANNEXURE – VIII 9 ANNEXURE – IX 10 ANNEXURE – X Iron steel for kiln structural Iron for pipe line Iron for kiln car 75nos. Iron for transfer trolley Iron for re cooperator Bolts and Nuts Pusher machine Winch machine Items of out sourced Blower Equipments 6,69,676 = 00 4,26,867= 00 3,97,776= 00 21,350= 00 79,460 = 00 40,320 = 00 1,86,645 = 00 1,31,250 = 00 11,11,250 = 00 4,00,000 = 00 37,00,000 = 00 68,775= 00 5,00,000 = 00 . Except Electrical and 14,00,000 = 00 TOTAL RS. ______________ 91,33,369 = 00
11 ANNEXURE – XI Refractory Bricks 12. ANNEXURE – XII Resorver and Day tank 13. ANNEXURE – XIII Burner Equipment Technical Supervision, Fabrication Refractory Laying and all other works Civil Foundation.
All the rates may be differ as per present market price.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -I IRON STEEL REQUIRED FOR KILL STRUCTURE Sly. 1. 2. 3. 4. 5. 6. 7. 8. 9. Description. ISMB 125 ISMC 100 ISMC 150 MS Round 25mm MS Pipe 38mm MS Rail 30 Lbs ISA 65 x 65 x 6 Flat 40 x 16 Specific. 2.7mtr. x for buck stay 50mtr. x for rail sleeper 100mtr. x for skewback 3.6mtr. x for tie rod 10mtr. x for tie rod 500mtr. x for kiln track 50mtr. x for burner support 20mtr. x for fish plate No of piece. 64 01 01 32 01 01 01 01 16 Weight kg. 2246 470 1500 426 50 8500 290 100 1236 _____ 14818
HR Sheet (1250 x 2500 x 3mm the.) for firing zone TOTAL
Iron Steel Required 6.318 MT @ 32/- Rs. 2,02,176/MS Rail 30 lbs 8.500 MT @ 55/- Rs. 4,67,500/Total Rs. 6,69,676/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - II REQUIRMENT OF MS PIPE FOR DUCKTING
Sly. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Description MS Pipe NB 16” Diaz. MS Pipe NB 12” Diaz MS Pipe NB 10” Diaz MS Pipe NB 6” Diaz
Specific 48mtr.for exhaust
No of Piece 01 01 01
Weight 3617 2061 1808 1500 90 250 490 390 294 ________ 10400
42mtr. for combustion 48mtr. for hot air
64mtr. for rapid cooling 01 06mtr. for burner 01 01 02 02 04
MS Pipe NB 4” Diaz
MS Plat 1000 x 1000 x 16mm the for base plate MS Plat 1250 x 2500 x 10mm the. For flange MS Plat 1250 x 2500 x 08mm the .for flange MS Plat 1250 x 2500 x 05mm the for Sq to round
TOTAL Pipe required 8.976 Mt.@ 42/- Rs. 3,76,992/MS plate 1.425 Mt @ 35/- Rs. . 49,875/Total Rs. 4,26,867/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly. 01. 02. 03. 04. 05. 06. 07. 08. Description ISMC 125 ISA 65 x 65 x 6 ISA 65 x 65 x 6 ISA 50 x 50 x 6 Tee 40 x 40 x 40x 6 Specific 1.7 1.7 1.2 1.2 1.2 Nos. of Piece 150 150 150 150 270 75 150 01 TOTAL Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/Weight 2448 1479 1050 870 450 3603 1501 551 ______ 11952
Deck Plat 1.2 x 1.7 x 3mm the. Skirt Plate 1.7 x 0.15 x 5mm the Flat 65 x 12 mm the 90mtr.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly. 01. 02. 03. 04. 05. 06. 07. 08. Description ISMC 125 ISA 65 x 65 x 6 ISA 65 x 65 x 6 ISA 50 x 50 x 6 Tee 40 x 40 x 40x 6 Specific 1.7 1.7 1.2 1.2 1.2 Nos. of Piece 150 150 150 150 270 75 150 01 TOTAL Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/Weight 2448 1479 1050 870 450 3603 1501 551 ______ 11952
Deck Plat 1.2 x 1.7 x 3mm the. Skirt Plate 1.7 x 0.15 x 5mm the Flat 65 x 12 mm the 90mtr.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -V
STANLESS STEEL FOR RECUPERATOR
Sly. 01. 02. 03.
Description SS-304 Plate MS Plate
Specific 800 x 1000 x 8mm thk.
No of Piece 04 03 03 Packet
Weight 204 580
1250 x 2500 x 5mm the
SS & MS combined welding rod
MS plate 580kg @ 40/- Rs. 20,300/SS plate 204kg @ 290/- Rs. 59,160/TOTAL Rs. 79,460/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - VI NUTS AND BOLTS AND WASHERS Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09 10. 11. 12. 13. Size. Bolt 5/16” x 1” long full thread Bolt ½” x 1” long full thread Bolt ½” x 2.1/2” long full thread Bolt ½” x 6” long full thread Bolt 5/8” x 2.1/2” long full thread Nut 5/16” Nut ½” Nut 5/8” Nut 1” Washer Washer Washer ½” 5/8” 1” Qty. 35 kg 30kg 37kg 27kg 312kg 1.5kg 38kg 110kg 20kg 20kg 125kg 65kg 20kg 840kgs.
Asbestos rope 5/8”
Nuts & bolts 840kgs @ 48/- Rs. 40,320/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -VII PUSHER MECHANICAL TYPE Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13 14. Description Cast Steel block as per drug no. mice 01 Cast Steel block as per drug no. mice 02 EN-8 Shirt as per drug no. mice 03 (at site) Spur Gear 38T and Spur Pinion 10T drug 04 Spur Gear 102T and Spur Pinion 20T drug 06 Spur Gear 78T and Spur Pinion 16T drug 07 Spur Gear 53T and Spur Pinion 13T drug 08 Rack pinion 12T as per drug 05 Ball bearing 6006 6pcs, 6305 2pcs, and 6307 2pcs Base frame ISMC 75 x 40 x Base support ISMB 250 x 125 x Gear Box 1:40 radicand U 500 Motor 1HP 1440 RPM Tier coupling 8” No. 06 04 05 01 Set 01 Set 01 Set 01 Set 08 10 10mtr 10mtr 01 01 01
Amount Approx Rs. 1,86,645/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE _VIII WINCH MOTORISED Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. Description C.I V-Pulley big as drug mice 11 C.I. V-Pulley small as drug mice 11 Spur Gear 60T and spur pinion 20t drug 9 Bearing Block SN 512 Bearing 22212 K V – Belt MS Feb Drum Spur Gear 78T and spur pinion 16T drug 9 Motor 1HP 960 RPM Wire Rope 5/8” with clamp nos. 01 01 02 set 08 08 02 01 02set 01 45mtr
Amount Approx Rs. 1,31,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – IX ITEM TO BE OUT SOURCED Sly. Description nos. RS.
FOR CAR AND TRANSFER TROLLEY WHEEL 01. 02. 03. 04. 05. 06. 07. 08. C.I. Wheel C.I. Bearing cover with hole and with out hole Rail clamp Cir-clip for 6307 bearing A35 Bearing 6307 re- conditioned Ceramics Blanket 1260 C .96den 25mmthk Civil foundation, Equipment foundation etc. EN-8 Shaft for kiln car as per drg. 156 316 632 200 350 650 15 rolls 2,84,400 56,700 4,400 3,000 45,000 18,750 1,50,000 1,94,000
ELECTRICAL 1. 2. 3. Electrical spare parts, switch, indicator etc. Panel board, desk control Electrical cables and earthling, lightning 4 Sets.
3,25,000 80,000 1,00,000
01. Thermocouple R-type, K-type 02. Welding rods, Gases Amount Approx Rs. 11,11,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE X BLOWER EQUIPMENTS Kolkata local company make 1 Flat line Blower TPQZV-020 RVU D DRV with Motor Blower XVWL-020 V-DRV RVU +LVU SS Impeller with Motor Blower VWJ-002 D DRV RVU with Motor Blower VWJ-002 D DRV RVU with Motor Blower XVWJ-010 V DRV RVU SS-304 Impeller with Motor Blower VWJ-010 D DRV RVU with Motor 01 +01 (stand by)
2.
01+01(stand by)
3.
02
4.
02
5.
01
6. Add: Packing 4% Add: CED 16% Add: cuss 2%
01
Approx Amount It May Change as per present price
Rest. 4,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XI LIST OF REFRACTORIES FOR TUNNEL KILN Sly. 01. Description IS 6 230 x 114 x 65 for bottom breathing (rejection) IS-6 230 x 114 x 75 for sand sealing to car deck (rejection) IS-8 230 x 114 x 75 for car deck to skew back PHz & CSV. IS-62D 230 x 114 x 75 for car deck to skew back Fez. IS-62D 230 x 114 x 75/38 E.A. for Oil and Gas Burner. IS-62D Skew back bricks type-A for Oil and Gas Burner. Qty. 5500
02.
47800
03.
18100
04.
7072
05.
1300
06.
360
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl. ] 07. Description IS-62D 230 x 114 x 75/68 EA. For main Arch Firing Zone IS-62D Skew back bricks type –B for firing zone. IS-40 D Skew back bricks type-BD for PHZ and CZ. IS- 40 D 230 x 114 x 75/68 EA. for Main Arch PHZ and CZ. 72% Kainite or Culminate 460 x 230 x 75 for burner base. Insulating HFI 230 x 115 x 75 for back up PHZ, CZ, and FZ. Insulating vhilwara or rejection for top of Arch filling. Qty. 1900
08.
200
09.
650
10.
6000
11.
64
12.
21100
13.
6000
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Description HFI 230 x 115 x 75 for 3 layer of each car x 75 cars. IS-8 Dense 230 x 114 x 20 for car’s 3rd layer turn grove. IS-8 Dense Tiles 230 x 420 x100 for 4th layer Red Bricks for dryer and side filling above arch Motor Air Setting IS – 8 qlty. Motor 72 % Air Setting Asbestos Sheet 2000 x 1000 for dryer roof 90% Castable for burner block fixing Sand Seal Bricks as per drg. Qty. 24000 500 Sl. 14. 15.
16. 17. 18. 19. 20. 21. 22.
1500 25000 40MT 25MT 40Pcs. 08 bags. 480 no.
Amount Approx Rs. 37,00,000/- it may change as present price
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304.
BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XII IRON STEEL REQUIRED FOR SERVICE & RESORVER TANK
SL. 01. 02. 03. sets.
Description Ms. Plate Ms. Channel 100 Ms. Plate
Specific 1250 x 2500 x 3mmthk 20mtr. Long
Nos of Pcs 14 01 06
Weight 1030 200 735 02
1250 x 2500 x 5mm thk.
Amount Approx 1.965 Mt. @ 55/- Rs. 68,775 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
DATA Year 2001 Year 2002 Year 2003 Year 2004 Year 2005 Year 2006 Year 2006 Year 2007 CREDENTIAL 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12.
Maithan Ceramic Chirkunda 44.200 long Oil fire 1 Maithan Ceramic Chirkunda 44.200 long Oil fire Maithan Ceramic Chirkunda 44.200 long Oil fire Manishree Ceramic Cuttack 34.000 long Oil fire 2 3
Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire Champion Ceramic Champa 34.000 long Petroleum Coke fire Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire
Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007 New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire Industrial Associate Year 2008
Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008
Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCER WESMAN MAKE 1. Combustion blower for oil 2. Atomizing blower for oil 3. Exhaust blower for T K. 4. Hot air blower for T K. 5. Exit curtain blower for T K 6. Entrance curtain blower for T K 7. Rapid cooling blower for T K 8. Track cooling blower for T K 9. Exhaust gas blower for dryer 1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor. 900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor. 6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor. 3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.
Approx amount 9,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XIII WESMAN MAKE OIL BURNER EQUIPMENTS, HEATING PUMPING UNIT Sl. 01. 02. 03. 04. 05. 06. 07. Description NA 6526-54-3 Dual Fuel Burner with std CI mounting NA 1813-02A(3/8”) sensitrol Oil Valve 1-1/2” Screwed Butterfly Valve with MS Flapper and shaft ¾” Screwed Butterfly Valve with MS Flapper and shaft MS Flex Oil Pipe length = 1000mm ½” BSP with connector Reducing Nipple 3/8” x ½” Reducing Nipple ¾” x ½” Qty. 08 08 08 08 08 08 08
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
08. 09. 10. Wesman DPDH-0709 Duplex Oil Pumping / Heating unit ¾” 3KW Non-Flameproof outflow 12”Water Butterfly Valve STD Port with MS Flapper and Shaft Contactor Box 22 Amps For Pre heater 6” Wafer Butterfly Valve STD Port with MS Flapper and shaft MS Air Flex Pipe 1-1/2” x 500mtr. with Connector MS Air Flex Pipe ¾” x 500mtr. with Connector Burner block refractory for burner 01 01 02
11. 12. 13. 14 15
02 02 08 08 08 Approx Amount Rs.
5,00,000 = 00 for oil burner
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
09932896897,09933397896
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Revised 1 MCE /EC/TK/09 - 10/07 Date 08.08.2009 M/S CHANDWA CERAMIC WORKS CHANDWA Dist. LATHAHAR. JHARKHAND. Kind Attend. Dear Sir, With reference to the discussion we had with you on 04 08 2009. You asked a Technical Data and Estimation for the Tunnel Kiln of capacity of 20Mt to 30Mt per day at the Temp. of 1400 C to1500 C as follows and break up given in attached sheet . This cost excluding Taxes, Service Taxes, Freight, Oil Painting, Shed, and DG. Set, Water, Power, Welding Rod, Oxygen Gas, Civil work, Electrical panel board Etc. You have to provide welding machine, Gas cutting set and tools and tackle for erection. You have to provide accommodation to our technicians and engineers at your end. Free of cost. Payment an advance of 30% of total cost of labor charges before start of the job for mobilization and rest as job proceeds every fortnight. Hope you will find our offer very authentic and competitive and favor as with the order for the same. Thanking you, Yours Faithfully, PROSENJIT SARKAR. Metalux Consultant Engineers. PROSENJIT SARKAR METALUX CONSULTANT ENGINEERS TITASH APARMANT 3RD.Floor T - 7 GOPALPUR 713304 ASANSOL BURDWAN WEST BENGAL 09933397896 09932896897 Mr. Rahul Kr. Singh./ Jthika Singh
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
TECHNICAL SPECIFICATION TUNNEL KILN CAPACITY 20 to 30 MT. PER DAY Length of the kiln :Pre Heating Zone :Cooling Zone Firing Zone Dryer length :::51.000mtr. 22.100mtr. 18.700mtr. 10.200mtr. 18.000mtr. 75Nos. 60mtr. length x 20mtr. width x 7mtr. height. 08 burners. 04 burners each side. F. Oil 08 burners 04 burners each side. Gas burner 1450°C 30 kiln car 13 kiln car 11 kiln car 06 kiln car 10 kiln car
Total Kiln Car required :Area required Burner required Temperature :::-
The constructional aspects of a high temperature Tunnel Kiln suitable for producing pilot scale for firing all sort of Refractory, High Alumina ceramics. The kiln is an open flame gas fired kiln. Side fired into gaps to fire high grade refractory around 1450°C / 1500°C. The kiln has a length of approximately 51.000mtr. with an out put 20mt. to 30mt. Per day.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
1.
Definition
periodic pushing type continuous Tunnel Kiln with out under ground Tunnel. Continuous Operative Temp. 1450 Deg. C Maximum achievable Temp. 1500 Deg. C 20MT to 30MT per day (600 to 900 MT per month ) (a) Length = 51.000mtr. (b) Width = 1.2mtr. (c) Height = 2.25mtr. from floor 1.11mrt. firing zone
2.
Working Temp
3.
Capacity
4.
Kiln Dimension (inside)
5.
Kill Dimension (Outside)
(a) Length = 51.000mtr. (b) Width = PHZ & CZ = 2.831mtr. FZ = 3.290mtr. (c) Height = 2.900mtr.
6.
Car Dimension
(a) Chassis = 1700 x 1120mtr. (b) Refractory = 1680 x 1160mrt.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Solid Bricks of 2.3 to 2.4 BD 2.2 to 2.5mt depending on shapes Insulation Bricks can also be fired. (a) Periodic pushing (b) Mechanical pusher (c) Variable rate of pushing 10 car to 16 cars / day. 08 on each side Furnace Burners and gas 16 burners in total. 7. I 8. Pushing Loading Density
9.
No. of Burners
10.
Type of Burner
Low pressure air atomization burner1500°C capacity 12lt. 2.6 ltrs. at 1500° temp. 2.1 ltrs. at 1450°C 1.8 ltrs. at 1400°C 1.4 ltrs. at 1350°C 4mt. to 6mt. per day depending upon coal .
11.
Approx F Oil Consumption
12.
Approx coal consumption
13.
Temperature Control
with a set of 6 Thermo Couples R type 3 in firing zone, K type 2 in Preheating zone 1 in Cooling zone.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
14. 15. Drier. Space Required Length 18mtr. Width inside 1.260, outside 2.mtr. with 10 cars. At 120°C to 150°C 60mtr. Long 20mtr. Width 7 to 8mtr Height.
16.
Civil Foundation
Floor area Brick soling and 3” PCC.
17.
Electrical
Main panel board with bass bar and control board.
18.
Kiln Data.
30 effected cars in kiln, 10 car in drier
19.
Firing schedule
Firing cycle 70 hours. Car 01 car at every 70mit. / 90mit. Oxidation
20.
Atmosphere
21.
Power load.
70 HP
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
22. Combustion air Primary fan 1500cfm x 32”Swg at ambient temp.
23. Secondary air
900cfm x 14”Swg at ambient temp.
24. Exhaust Blower
6000cfm x 12”Swg at 250C temp in let.
25.
Wire cooling
3200cfm x 10”Swg at 3250C temp in let.
26.
Exit and Entrance
1500cfm x 6”Swg at ambient temp.
27. Track cooling
1500cfm x 6”Swg at ambient temp. through Rat hole built under walls at foundation level from front of main zone to start of cooling zone to allow passage of shop air. If required The kiln flue gas is re cycled in drier for pre maturity of bricks and the rest waste gas having temp. of 60°C will go out of the chimney.
28.
Exhaust Gas
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
EQUIPMENT FOR TUNNEL KILN AND DRIER OF 20MT TO 30MT PER DAY APPROX ESTIMATION OF THE PROJECT EXCEPT SHED. 1. ANNEXURE – I 2. ANNEXURE – II 3. ANNEXURE – III 4. ANNEXURE – IV 5 ANNEXURE – V 6 ANNEXURE – VI 7 ANNEXURE – VII 8 ANNEXURE – VIII 9 ANNEXURE – IX 10 ANNEXURE – X Iron steel for kiln structural Iron for pipe line Iron for kiln car 75nos. Iron for transfer trolley Iron for re cooperator Bolts and Nuts Pusher machine Winch machine Items of out sourced Blower Equipments 6,69,676 = 00 4,26,867= 00 3,97,776= 00 21,350= 00 79,460 = 00 40,320 = 00 1,86,645 = 00 1,31,250 = 00 11,11,250 = 00 4,00,000 = 00 37,00,000 = 00 68,775= 00 5,00,000 = 00 . Except Electrical and 14,00,000 = 00 TOTAL RS. ______________ 91,33,369 = 00
11 ANNEXURE – XI Refractory Bricks 12. ANNEXURE – XII Resorver and Day tank 13. ANNEXURE – XIII Burner Equipment Technical Supervision, Fabrication Refractory Laying and all other works Civil Foundation.
All the rates may be differ as per present market price.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -I IRON STEEL REQUIRED FOR KILL STRUCTURE Sly. 1. 2. 3. 4. 5. 6. 7. 8. 9. Description. ISMB 125 ISMC 100 ISMC 150 MS Round 25mm MS Pipe 38mm MS Rail 30 Lbs ISA 65 x 65 x 6 Flat 40 x 16 Specific. 2.7mtr. x for buck stay 50mtr. x for rail sleeper 100mtr. x for skewback 3.6mtr. x for tie rod 10mtr. x for tie rod 500mtr. x for kiln track 50mtr. x for burner support 20mtr. x for fish plate No of piece. 64 01 01 32 01 01 01 01 16 Weight kg. 2246 470 1500 426 50 8500 290 100 1236 _____ 14818
HR Sheet (1250 x 2500 x 3mm the.) for firing zone TOTAL
Iron Steel Required 6.318 MT @ 32/- Rs. 2,02,176/MS Rail 30 lbs 8.500 MT @ 55/- Rs. 4,67,500/Total Rs. 6,69,676/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - II REQUIRMENT OF MS PIPE FOR DUCKTING
Sly. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Description MS Pipe NB 16” Diaz. MS Pipe NB 12” Diaz MS Pipe NB 10” Diaz MS Pipe NB 6” Diaz
Specific 48mtr.for exhaust
No of Piece 01 01 01
Weight 3617 2061 1808 1500 90 250 490 390 294 ________ 10400
42mtr. for combustion 48mtr. for hot air
64mtr. for rapid cooling 01 06mtr. for burner 01 01 02 02 04
MS Pipe NB 4” Diaz
MS Plat 1000 x 1000 x 16mm the for base plate MS Plat 1250 x 2500 x 10mm the. For flange MS Plat 1250 x 2500 x 08mm the .for flange MS Plat 1250 x 2500 x 05mm the for Sq to round
TOTAL Pipe required 8.976 Mt.@ 42/- Rs. 3,76,992/MS plate 1.425 Mt @ 35/- Rs. . 49,875/Total Rs. 4,26,867/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly. 01. 02. 03. 04. 05. 06. 07. 08. Description ISMC 125 ISA 65 x 65 x 6 ISA 65 x 65 x 6 ISA 50 x 50 x 6 Tee 40 x 40 x 40x 6 Specific 1.7 1.7 1.2 1.2 1.2 Nos. of Piece 150 150 150 150 270 75 150 01 TOTAL Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/Weight 2448 1479 1050 870 450 3603 1501 551 ______ 11952
Deck Plat 1.2 x 1.7 x 3mm the. Skirt Plate 1.7 x 0.15 x 5mm the Flat 65 x 12 mm the 90mtr.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - III IRON STEEL REQUIRED FOR 75 Nos. OF KILN CAR Sly. 01. 02. 03. 04. 05. 06. 07. 08. Description ISMC 125 ISA 65 x 65 x 6 ISA 65 x 65 x 6 ISA 50 x 50 x 6 Tee 40 x 40 x 40x 6 Specific 1.7 1.7 1.2 1.2 1.2 Nos. of Piece 150 150 150 150 270 75 150 01 TOTAL Iron Steel Required 6.848 tm @ 32/- Rs. 2,19,136/MS plate Required 5.104 tm @ 35/- Rs. 1,78,640/Total Rs. 3,97,776/Weight 2448 1479 1050 870 450 3603 1501 551 ______ 11952
Deck Plat 1.2 x 1.7 x 3mm the. Skirt Plate 1.7 x 0.15 x 5mm the Flat 65 x 12 mm the 90mtr.
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -V
STANLESS STEEL FOR RECUPERATOR
Sly. 01. 02. 03.
Description SS-304 Plate MS Plate
Specific 800 x 1000 x 8mm thk.
No of Piece 04 03 03 Packet
Weight 204 580
1250 x 2500 x 5mm the
SS & MS combined welding rod
MS plate 580kg @ 40/- Rs. 20,300/SS plate 204kg @ 290/- Rs. 59,160/TOTAL Rs. 79,460/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE - VI NUTS AND BOLTS AND WASHERS Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09 10. 11. 12. 13. Size. Bolt 5/16” x 1” long full thread Bolt ½” x 1” long full thread Bolt ½” x 2.1/2” long full thread Bolt ½” x 6” long full thread Bolt 5/8” x 2.1/2” long full thread Nut 5/16” Nut ½” Nut 5/8” Nut 1” Washer Washer Washer ½” 5/8” 1” Qty. 35 kg 30kg 37kg 27kg 312kg 1.5kg 38kg 110kg 20kg 20kg 125kg 65kg 20kg 840kgs.
Asbestos rope 5/8”
Nuts & bolts 840kgs @ 48/- Rs. 40,320/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE:
TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE -VII PUSHER MECHANICAL TYPE Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13 14. Description Cast Steel block as per drug no. mice 01 Cast Steel block as per drug no. mice 02 EN-8 Shirt as per drug no. mice 03 (at site) Spur Gear 38T and Spur Pinion 10T drug 04 Spur Gear 102T and Spur Pinion 20T drug 06 Spur Gear 78T and Spur Pinion 16T drug 07 Spur Gear 53T and Spur Pinion 13T drug 08 Rack pinion 12T as per drug 05 Ball bearing 6006 6pcs, 6305 2pcs, and 6307 2pcs Base frame ISMC 75 x 40 x Base support ISMB 250 x 125 x Gear Box 1:40 radicand U 500 Motor 1HP 1440 RPM Tier coupling 8” No. 06 04 05 01 Set 01 Set 01 Set 01 Set 08 10 10mtr 10mtr 01 01 01
Amount Approx Rs. 1,86,645/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE _VIII WINCH MOTORISED Sly. 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. Description C.I V-Pulley big as drug mice 11 C.I. V-Pulley small as drug mice 11 Spur Gear 60T and spur pinion 20t drug 9 Bearing Block SN 512 Bearing 22212 K V – Belt MS Feb Drum Spur Gear 78T and spur pinion 16T drug 9 Motor 1HP 960 RPM Wire Rope 5/8” with clamp nos. 01 01 02 set 08 08 02 01 02set 01 45mtr
Amount Approx Rs. 1,31,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – IX ITEM TO BE OUT SOURCED Sly. Description nos. RS.
FOR CAR AND TRANSFER TROLLEY WHEEL 01. 02. 03. 04. 05. 06. 07. 08. C.I. Wheel C.I. Bearing cover with hole and with out hole Rail clamp Cir-clip for 6307 bearing A35 Bearing 6307 re- conditioned Ceramics Blanket 1260 C .96den 25mmthk Civil foundation, Equipment foundation etc. EN-8 Shaft for kiln car as per drg. 156 316 632 200 350 650 15 rolls 2,84,400 56,700 4,400 3,000 45,000 18,750 1,50,000 1,94,000
ELECTRICAL 1. 2. 3. Electrical spare parts, switch, indicator etc. Panel board, desk control Electrical cables and earthling, lightning 4 Sets.
3,25,000 80,000 1,00,000
01. Thermocouple R-type, K-type 02. Welding rods, Gases Amount Approx Rs. 11,11,250/-
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT,
TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE X BLOWER EQUIPMENTS Kolkata local company make 1 Flat line Blower TPQZV-020 RVU D DRV with Motor Blower XVWL-020 V-DRV RVU +LVU SS Impeller with Motor Blower VWJ-002 D DRV RVU with Motor Blower VWJ-002 D DRV RVU with Motor Blower XVWJ-010 V DRV RVU SS-304 Impeller with Motor Blower VWJ-010 D DRV RVU with Motor 01 +01 (stand by)
2.
01+01(stand by)
3.
02
4.
02
5.
01
6. Add: Packing 4% Add: CED 16% Add: cuss 2%
01
Approx Amount It May Change as per present price
Rest. 4,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT,
G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XI LIST OF REFRACTORIES FOR TUNNEL KILN Sly. 01. Description IS 6 230 x 114 x 65 for bottom breathing (rejection) IS-6 230 x 114 x 75 for sand sealing to car deck (rejection) IS-8 230 x 114 x 75 for car deck to skew back PHz & CSV. IS-62D 230 x 114 x 75 for car deck to skew back Fez. IS-62D 230 x 114 x 75/38 E.A. for Oil and Gas Burner. IS-62D Skew back bricks type-A for Oil and Gas Burner. Qty. 5500
02.
47800
03.
18100
04.
7072
05.
1300
06.
360
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Sl. ] 07. Description IS-62D 230 x 114 x 75/68 EA. For main Arch Firing Zone IS-62D Skew back bricks type –B for firing zone. IS-40 D Skew back bricks type-BD for PHZ and CZ. IS- 40 D 230 x 114 x 75/68 EA. for Main Arch PHZ and CZ. 72% Kainite or Culminate 460 x 230 x 75 for burner base. Insulating HFI 230 x 115 x 75 for back up PHZ, CZ, and FZ. Insulating vhilwara or rejection for top of Arch filling. Qty. 1900
08.
200
09.
650
10.
6000
11.
64
12.
21100
13.
6000
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR,
ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
Description HFI 230 x 115 x 75 for 3 layer of each car x 75 cars. IS-8 Dense 230 x 114 x 20 for car’s 3rd layer turn grove. IS-8 Dense Tiles 230 x 420 x100 for 4th layer Red Bricks for dryer and side filling above arch Motor Air Setting IS – 8 qlty. Motor 72 % Air Setting Asbestos Sheet 2000 x 1000 for dryer roof 90% Castable for burner block fixing Sand Seal Bricks as per drg. Qty. 24000 500 Sl. 14. 15.
16. 17. 18. 19. 20. 21. 22.
1500 25000 40MT 25MT 40Pcs. 08 bags. 480 no.
Amount Approx Rs. 37,00,000/- it may change as present price
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304.
BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XII IRON STEEL REQUIRED FOR SERVICE & RESORVER TANK
SL. 01. 02. 03. sets.
Description Ms. Plate Ms. Channel 100 Ms. Plate
Specific 1250 x 2500 x 3mmthk 20mtr. Long
Nos of Pcs 14 01 06
Weight 1030 200 735 02
1250 x 2500 x 5mm thk.
Amount Approx 1.965 Mt. @ 55/- Rs. 68,775 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
DATA Year 2001 Year 2002 Year 2003 Year 2004 Year 2005 Year 2006 Year 2006 Year 2007 CREDENTIAL 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12.
Maithan Ceramic Chirkunda 44.200 long Oil fire 1 Maithan Ceramic Chirkunda 44.200 long Oil fire Maithan Ceramic Chirkunda 44.200 long Oil fire Manishree Ceramic Cuttack 34.000 long Oil fire 2 3
Raj Ceramic Ranchi 45.900 long Oil Cum Coal Produced Gas fire Singhum Refractory Jamshedpur 44.2 long Oil Cum Petroleum Coke fire Champion Ceramic Champa 34.000 long Petroleum Coke fire Associate Ceramic Chirkunda 51.0 long Oil Cum Coal Produced Gas fire
Pamposh Ceramic Maithon 45.900 long Oil Cum Coal Produced Gas fire Year 2007 New Bengal Ceramic Jamgram 52.7 long Oil Cum Coal Produced Gas fire Industrial Associate Year 2008
Ranigunge 52.7 long Oil Cum Coal Produced Gas fire Year 2008
Vics Industries Pvt. Ltd. Andra Pradesh 51.0long Oil Cum Producer Gas fire Year 2009
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
BLOWERS REQUIRED FOR TUNNEL KILN & GAS PRODUCER WESMAN MAKE 1. Combustion blower for oil 2. Atomizing blower for oil 3. Exhaust blower for T K. 4. Hot air blower for T K. 5. Exit curtain blower for T K 6. Entrance curtain blower for T K 7. Rapid cooling blower for T K 8. Track cooling blower for T K 9. Exhaust gas blower for dryer 1500cfm x 42”Swg at ambient temp. Direct drive 20 HP, 2880 Rpm motor. 900cfm x 14”Swg at ambient temp. Direct drive 3 HP, 2880 Rpm motor. 6000cfm x 12”Swg at 250°C temp in let. V-Belt drive 20 HP, 1440 Rpm motor. 3200cfm x 10”Swg at 300°C temp in let. V-Belt drive 10 HP, 1440 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 Hp, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 1500cfm x 6”Swg at ambient temp. Direct drive 2 HP, 2880 Rpm motor. 3500cfm x 12”Swg at 80°C temp. in let. V-Belt drive 10 HP, 1440 Rpm motor.
Approx amount 9,00,000 = 00
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
ANNUXURE – XIII WESMAN MAKE OIL BURNER EQUIPMENTS, HEATING PUMPING UNIT Sl. 01. 02. 03. 04. 05. 06. 07. Description NA 6526-54-3 Dual Fuel Burner with std CI mounting NA 1813-02A(3/8”) sensitrol Oil Valve 1-1/2” Screwed Butterfly Valve with MS Flapper and shaft ¾” Screwed Butterfly Valve with MS Flapper and shaft MS Flex Oil Pipe length = 1000mm ½” BSP with connector Reducing Nipple 3/8” x ½” Reducing Nipple ¾” x ½” Qty. 08 08 08 08 08 08 08
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
OFFICE: TITAS APARTMENT, TITAS APARTMENT, G.T.ROAD WEST, GOPALPUR, ASANSOL, 713304. BURDWAN, WEST BENGAL
METALUX CONSULTANT ENGINEERS
PROJECT CONSULTANT DESIGNERS & ENGINEERS
08. 09. 10. Wesman DPDH-0709 Duplex Oil Pumping / Heating unit ¾” 3KW Non-Flameproof outflow 12”Water Butterfly Valve STD Port with MS Flapper and Shaft Contactor Box 22 Amps For Pre heater 6” Wafer Butterfly Valve STD Port with MS Flapper and shaft MS Air Flex Pipe 1-1/2” x 500mtr. with Connector MS Air Flex Pipe ¾” x 500mtr. with Connector Burner block refractory for burner 01 01 02
11. 12. 13. 14 15
02 02 08 08 08 Approx Amount Rs.
5,00,000 = 00 for oil burner
REFRACTORY, FURNASES, STRUCTURE,CIVIL DESIGN
