Tablet Defect

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23 Samantha Marie S. Frial
2A-Ph
10 Common Tablet Defect
Name of Defect:

Definition:

CAPPING

LAMINATION

CHIPPING

Illustration:

Reason:

Remedy:

It is the term used,
when the upper or
lower segment of the
tablet separates
horizontally, either
partially or
completely from the
main body of a
tablet and comes off
as a cap, during
ejection from the
tablet press, or
during subsequent
handling.

Air-entrapment

I. Polish dies
properly.
Investigate other
steels or other
materials.
II. Use flat
punches.
III. Make proper
setting of lower
punch during
ejection.
IV. Adjust sweepoff blade correctly
to facilitate proper
ejection.
V. Reduce speed of
turret (Increase
dwell time).

Occurs when the
tablet splits apart
anywhere except at
the upper cap.
- can also occur
when groups of fine
and light
particles do not lock
together.

Overcompressing

I. Modify mixing
process. Add
adsorbent or
absorbent.
II. Use a less
amount of
lubricant or
change the type of
lubricant.

Defect where the
film becomes
chipped and dented,
usually at the edges
of the tablet

Using of too
much fillers
and coloring
agents

- Increase hardness
of the film by
increasing the
molecular weight
grade of polymer

MOTTLING

ORANGE PEEL
(ROUGHNESS)

TWINNING

COLOR
VARIATION

CRATERING

Unequal distribution
of color on a tablet,
with light or dark
spots standing out in
an otherwise
uniform surface

Unequal
distribution of
color

- Use appropriate
colorants
- Mix properly and
reduce size if it is
of a larger size to
prevent
segregation

Surface defect
resulting in the film
being rough and
nonglossy.
Appearance is
similar to that of an
orange
Two tablets stick
together which is a
common problem
with capsule shaped
tablets

Using a rough
and non-glossy
film

- Adjust the spray
rate and drying
conditions

Not drying the
tabs
sufficiently

- Appropriate
choice in tablet
punch design

Defect which
involves variation in
color of the film

Improper
mixing and not
enough coating
to cover the
tablets

Defect of film
coating whereby
volcanic-like craters
appears exposing the
tablet surface

The coating
solution
penetrates the
tablet

- Go for geometric
mixing,
reformulation with
different
plasticizers and
additives or use
mild drying
conditions
- Use efficient and
optimum drying
conditions
- Increase
viscosity of
coating solution to
decrease spray
application rate

PICKING

BRIDGING OF
LOGOS
(INTAGLIATION
S)

Defect where
isolated areas of film
are pulled away
from the surface
when the tablet
sticks together and
then part

Granular
material is
improperly
dried.

Coating fills in the
lettering or logo on
the tablet and is
typically caused by
improper application
of the solution or
poor design of the
tablet embossing

Wrong
application of
the solution

- Use optimum and
efficient drying
conditions or
increase the inlet
air temperature
- Decrease the
rater of application
of coating solution
by increasing
viscosity of
coating solution
- Improve film
adhesion by
adjusting
plasticizer content
- Appropriate
design of tablet
punches with
respect to logo

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