2004-Jeep-Wrangler-TJ-Parts-Catalog

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January 6, 2004

January 6, 2004

January 6, 2004

January 6, 2004

January 6, 2004

January 6, 2004

January 6, 2004

GROUP 1 - Component Parts for Mopar Accessories
Illustration Title Group-Fig. No.

Audio & Electronics
Player Kit - CD - Changher - 6 Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-110

Carriers & Cargo Hauling
Bike Carrier - Hitch Mount 2 Bikes Bike Carrier - Spare Tire Mount . Ski Carrier - Spare Tire Mount . . Trailer Tow - Receiver Kit . . . . . ... .... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. 001-220 001-222 001-232 001-250

Driving Convenience
Top Kit - Soft Hardtop Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-320

Exterior Appearance
Bumper Kit- Front Tubular . . Bumper Kit - Rear Tubular . . Extension Kit - Front Bumper Side Step Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. 001-410 001-420 001-430 001-440

Exterior Protection
Shield Kit - Air Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardtop Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-510 Fig. 001-550

Fog Lights & Electrical
Light Kit - Fog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar Kit - Light Windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heater Kit - Engine Block, 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-610 Fig. 001-630 Fig. 001-650

Interior Storage
Console Kit - Floor ............................................................ Fig. 001-820

Security
Alarm - EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-910

January 6, 2004

Player Kit - CD - Changher - 6 Disc Figure 001-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; For Warranty Repair On Item 3, Order Through [GPOP] Function 11, Using Z Prefix 1 8220 7483 1 2 4797 433 1 3

PLAYER KIT, CD Changer - 6 Disc MAGAZINE, CD Changer CHANGER, CD, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bike Carrier - Hitch Mount 2 Bikes Figure 001-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Folds down for access to rear deck, has anti theft bolts. NOTE; Not to be used with a spare of 31x10.50 or larger 1 8220 4452 1 J 77 2 3 4 5 4762 880 5016 775AA 5016 774AA 5018 825AA 1 1 1 1 J J J J 77 77 77 77

CARRIER KIT, Bike, 1.25 inch Receiver STRAP KIT, Velcro STRAP KIT, Bike Carrier Latch, Contains: 2-Rubber Straps BOLT KIT, Security HARDWARE KIT, Bike Carrier

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bike Carrier - Spare Tire Mount Figure 001-222
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Mounts to Spare Tire - Holds two Bikes with Crossbars 1 8220 7520 1 J 77 2 5018 825AA 1 J 77 3 4762 880 1 J 77

CARRIER KIT, Bike HARDWARE KIT, Bike Carrier STRAP KIT, Velcro, Contains: 1 Long and 1 Short Strap

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Ski Carrier - Spare Tire Mount Figure 001-232
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Requires full size, outside mounted spare tire. 1 8220 7643 1 J 2 5016 775AA 1 J

77 77

CARRIER KIT, Ski STRAP KIT, Bike Carrier Latch

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Trailer Tow - Receiver Kit Figure 001-250
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

8220 4119

1

J

77

3 4

4549 284 8240 1104

1 1

J J

77 77

RECEIVER KIT, Trailer Tow HARDWARE KIT, Hitch, Serviced in Kit, (NOT SERVICED) (Not Serviced) ADAPTER KIT, Ball Mount BALL KIT, Trailer Tow, Includes Drawbar, Pin and Clip

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Top Kit - Soft Hardtop Replacement Figure 001-320
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Half door window Kits must be ordered seperately 1 8220 7728 8220 7729 2 5JM59 SX9AD 5JM59 ZJ8AD 3 5JH07 SX9AB 5JH07 ZJ8AB 5JH14 SX9AB 5JH14 ZJ8AB 55176 736AC 8220 8167 1 1 1 1 1 1 1 1 1 1

4 -5

TOP KIT, Soft - Hardtop Replacement Black Khaki COVER, Soft Top Black Khaki WINDOW, Tailgate Black Tinted Khaki Tinted Black Privacy [GCD] Khaki Privacy [GCD] RETAINER, Soft Top Rail WINDOW KIT, Door - Front, Use with half door

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bumper Kit- Front Tubular Figure 001-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 8220 2173 8220 2175 8220 4269 2 4897 576AA 4897 577AA 1 1 J J 77 77 1 1 1 J J J 77 77 77

BUMPER KIT, Tubular Black painted Steel Black anodized Aluminum Chromed Steel END CAP, Bumper For Steel Bumper For Aluminum Bumper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bumper Kit - Rear Tubular Figure 001-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 8220 3290 8220 3294 8220 3295 2 4897 576AA 4897 577AA 1 1 J J 77 77 1 1 1 J J J 77 77 77

BUMPER KIT, Tubular-Rear Black painted Steel Black anodized Aluminum Chromed Steel END CAP, Bumper For Steel Bumper For Aluminum Bumper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Extension Kit - Front Bumper Figure 001-430
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

8220 2378

1

J

77

3 4 5

55155 668AB 55155 669AB 6101 447 6504 212 6504 723

1 1 4 2 4

EXTENSION PACKAGE, Front Bumper COVER, Bumper Right Left NUT SCREW, Large Round Washer Head Lock, M6x1.00x20.00 BOLT

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Side Step Kit Figure 001-440
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 -4

8220 6456 55156 200AB 55156 201AB 5066 240AA

1 1 1 1

J

77

J

77

STEP PACKAGE, Side STEP PAD, Side Step, Right STEP PAD, Side Step, Left BOLT, M Bolt

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Shield Kit - Air Front Figure 001-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

8220 2160 5014 754AA

1 1

J J

77 77

SHIELD KIT, Air - Front SPACER, Air Deflector

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hardtop Wiring Kit Figure 001-550
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

8220 8132 8220 8214 5096 346AA 5096 343AA 5096 345AA 4638 094 00AT M10 5600 7250 5600 7249 5073 039AA 4868 008AA

1 1 2 2 1 1 1 1 1 1 1

J J

77 77

77 77 77

WIRING PACKAGE, Enclosure WIRING, Hardtop GROMMET, Washer Reservoir PUMP, Washer, Windshield RESERVOIR, Washer RELAY PACKAGE, Electrical FUSE, Mini, 10 AMP, Red SWITCH, Electric Back Light SWITCH, Wiper and Washer STRAP, Tie FUSE CARTRIDGE, 40 Amp

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Light Kit - Fog Figure 001-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Use Bracket Kit 82202610 for Front Tube Bumpers Wiring will need to be modified to fit application 1 8220 8017 1 J 2 55055 095AG 2 J -3 4864 773 1 J -4 L00H 355W 1 J 5 8220 2585 1 6 4638 094 1 7 5016 709AC 1 8 8220 8244 1 J 9 5073 039AA 1

77

77 77

LIGHT PACKAGE, Fog LAMP, Fog RETAINER, Fog Lamp Bulb BULB, Fog Lamp, H-3 55 WATT COVER KIT, Light RELAY PACKAGE, Electrical SWITCH, Multifunction WIRING, Fog Lamp STRAP, Tie

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bar Kit - Light Windshield Figure 001-630
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Windshield mount 1 8220 7174 8220 7175 8220 7176 2 4897 579AA 4897 580AA

holds up to four lights. Includes wire harness. Windshield cannot be lowered. BAR KIT, Light-Windshield 1 J 77 Steel, Painted Black 1 J 77 Aluminum, Black Anodized 1 J 77 Steel, Chromed END CAP, Light Bar 1 J 77 For Steel Bar 1 J 77 For Aluminum Bar

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Heater Kit - Engine Block, 4.0L Engine Figure 001-650
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

8220 1506

1

3 4

J575 2677 5073 039AA

1 1

HEATER PACKAGE, Engine Block, 4.0L Engine HEATER, Engine Block, Serviced only in package, (NOT SERVICED) (Not Serviced) CORD, Engine Block Heater STRAP, Tie

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Console Kit - Floor Figure 001-820
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 8220 7705 8220 7706 2 5HE62 ZJ3AE 1 5HE62 XDVAE 1 3 # 5HE63 ZJ3AE # 5HE63 XDVAE 55315 039AB 55315 040AC 55315 041AC 55315 043AC 55315 051AA 6032 723 6034 833 56038 743AC 4746 305 1 1 1 1 1 1 2 2 2 1 1 1 1

-4 -5 6 -7 -8 9 -10 11 12 -13 14 15 16

55315 050AA 55315 038AC

1 1

5HF13 XDVAC 1 5HF13 ZJ3AC 1 -17

CONSOLE PACKAGE, Center Khaki Gray CONSOLE, Floor Khaki Gray LID, Center Console Storage Khaki Gray HINGE, Floor Console Lid BIN, Storage LATCH, Armrest Lid PLATE, Speaker BUMPER, Glove Box Door SCREW, Self Tapping, M4.2x1. 69x19.05 CLIP, Push, .164-7.5 SPEAKER, Sub Woofer CYLINDER, Console Lock SCREW, M6.3x1.81x30.0, (NOT SERVICED) (Not Serviced) MAT, Floor CUPHOLDER, Console CONSOLE, Floor Gray Khaki WIRING, Serviced in Kit, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Alarm - EVS Base System Figure 001-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 -6 -7

8220 5012 8220 4886 4636 4886 4886

3763 164AA 3198 374AA 141 259AA 258AA

1 1 1 1 1 1 1

MODULE KIT, Alarm without Keyless MODULE, Security Alarm SIREN, Alarm TRANSMITTER, Alarm or Keyless BATTERY, Transmitter INDICATOR, Valet Status SWITCH, Programing Bypass

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 2 - Front Suspension & Drive
Illustration Title Group-Fig. No.

Front Suspension
Suspension, Front Spring with Control Arms and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bar, Front Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110 Fig. 002-120

Front Axle Drive Shafts
Shafts, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-210

Front Axle Housing
Housing,Front Axle,4 Wheel Drive ................................................. Fig. 002-310

Front Axle Assembly
Axle Assembly,Front,4 Wheel Drive ................................................ Fig. 002-410

Front Axle Differential
Differential,Front Axle,Without [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Differential,Front Axle,With [DSE] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-610 Fig. 002-620

January 6, 2004

Suspension, Front Spring with Control Arms and Track Bar Figure 002-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [SDA]=Shock Absorbers - Gas Charged/Normal Duty [SDU]=Shocks - High Pressure Gas Charged [XDC]= Frame - Export,Unique [ZBE] Through [ZPJ]= Spring Sales Codes which will be found on Vehicle Identification Number [VIN] Sales Code Listing. 1 6502 556 2 NUT, Hex, M10-1.5, Shock Mounting, Upper 2 5200 5574 2 RETAINER, Shock Absorber, Shock Mounting, Upper 3 5208 7768 2 GROMMET, Shock Absorber, Shock Mounting, Upper 4 SHOCK ABSORBER PACKAGE, Suspension, Front 4897 567AA 2 [SDA] 4886 533AI 2 [SDU] # 5114 318AA 1 J 78 [SDU] 5 GROMMET, Shock Absorber 5208 7769 2 77 Shock Mounting, Lower 2 J 78 Shock Mounting, Lower 6 5200 5575 2 RETAINER, Shock Absorber, Shock Mounting, Lower 7 5208 7767 2 ISOLATOR, Spring, Upper 8 5208 7635 2 CUP, Jounce Bumper 9 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Cup, Mounting 10 52087 636AB 2 BUMPER, Jounce 11 SPRING, Front Coil 52060 130AA 1 [ZBH,ZPH] 52060 131AA 1 [ZBJ,ZPJ] 52088 127AB 1 [ZBE,ZPE] 52088 128AB 1 [ZBF,ZPF] 52088 129AB 1 [ZBG,ZPG] 12 6502 555 4 BOLT, M8x1.25x30, Shock Mounting, Lower 13 BRACKET, Track Bar, Purchase Frame, (NOT SERVICED) (Not Serviced) 14 6034 358 1 NUT, Hex, .50-20, Track Bar, Mounting 15 PIN, Cotter, M4x40.00, (NOT SERVICED) (Not Serviced) 16 BAR, Track
JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Suspension, Front Spring with Control Arms and Track Bar Figure 002-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5208 8432 5208 8430 17 6506 264AA 5208 7888 18 5208 8431 19 20 21 5208 7711 52059 623AA 1150 6007 6503 085 6502 698 6506 033AA 5208 7852 6503 648 6101 695 6505 549AA

1 1 1 1 1 1 4 1

J U J U J U NUT, Hex Flange Lock, Shock Mounting, Mounting SCREW, Track Bar to Axle, Mounting ARM, Control Without [XDC] with Bushings, Upper With [XDC] with Bushings, Upper NUT, Hex Flange, M10x1.5, UCA to Axle, Mounting BOLT, Hex Flange Head, M10x1. 50x78.20, UCA to Frame NUT, Hex Flange Lock, LCA to Frame or Axle, Mounting BOLT, Hex Flange Head, M14x2. 0x105, LCA to Frame, Mounting BUSHING, Control Arm, to Frame, Upper NUT AND RETAINER, Hex Flange Lock, m8x1.25, UCA to Frame, Mounting BOLT AND WASHER, Hex Head, M14 x 2.00 x 111.6, LCA to Axle, Mounting WASHER, M14, LCA to Axle, Mounting ARM, Control Without [XDC] with Bushings With [XDC] with Bushings BUSHING, Control Arm, Lower BOLT, UCA to Axle NUT, Hex Flange Lock, M10x1.5 Track Bar To Axle, Mounting Track Bar To Axle, Mounting BUSHING, Track Bar

2 2 2 2 4 2 2 2

22 23 24 25 26 27

28

6504 238

2

29 30

6504 236

2

31 32

52088 654AB 52059 622AB 5208 8433 6505 154AA

2 2 4 2

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Bar, Front Sway Figure 002-120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4

5208 7824 6502 979 6502 697

1 2 2

5 6 7 8 9

52087 771AB 6505 465AA 52088 378AB 5203 7710 6102 037AA

2 2 2 2 4

STABILIZER BAR, Front Suspension NUT AND WASHER, Hex, M10x1.5, Sway Bar to Link NUT, Hex Flange Lock, M12x1.75, Sway Bar Link To Axle WASHER, ID 13.07 OD 40.00 THK 3.50 , (NOT SERVICED) (Not Serviced) LINK, Sway Eliminator, Sway Bar to Axle SCREW, Truss Head, M12x1.75x70, Sway Bar Link to Axle BUSHING, Sway Bar RETAINER, Sway Bar SCREW AND WASHER, Hex Head, M10x1.50x35, Sway Bar Retainer

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Shafts, Front Axle Figure 002-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-lock [BRW]=Brakes - 4-Wheel Disc 1 4874 302 1 J 4874 303 1 J 4874 306 1 J 4874 307 1 J 5083 666AA 1 J 5083 667AA 1 J 4874 302 1 U 4874 303 1 U 2 8350 0184 1 J 4728 984 1 J 8350 0184 1 U 3 4137 757 1 J 5083 670AA 1 J 4137 757 1 U 4 4882 135 2 J 5083 669AA 2 J 4882 135 2 U 5 4874 477 2 J 5014 852AA 2 J 4874 477 2 U

77

SHAFT, Axle [BGA], Right [BGA], Left [BGK], Right [BGK], Left [BRW], Right [BRW], Left Right Left SHAFT, Axle [BGA], Right or Left [BGK], Right or Left Right or Left U JOINT, Front Axle [BGA], Right or Left [BRW], Right or Left Right or Left SLINGER, Oil [BGA], Right or Left [BRW], Right or Left Right or Left SEAL, Axle Drive Shaft [BGA], Right or Left [BRW], Right or Left Right or Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Housing,Front Axle,4 Wheel Drive Figure 002-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Codes; [DSE]=Axle - Trulok Differential 1 J417 5376 1 2 J535 2955 1 3 J014 0780 1 4 HFV00 516AB 1 5 6 7 5083 664AA 6503 573 8350 4653 5017 482AA 5083 663AB 8 1101 0069 9 3420 1535 6 6 10 8350 0203 11 J012 5258 12 5206 5206 5206 5206 13 J812 3318 14 1101 0069 15 2 2 J U 77 2 2 J U 7576 7577 7576 7577 1 1 1 1 J J U U 77 77 2 2 J U 2 2 J U 77 J U 2 2 J U 1 1 1 1 1 1 J U J J J

77 77

STRAP, Tie VENT, Axle, Upper CLIP, Wrap Around, Upper HOSE, Fuel And Vapor, 25 Foot Roll 5/16", Axle Vent HOSE, Axle Vent, For Pump Hose Connection CLIP, Axle Vent Hose, Lower VENT, Axle Lower Lower [DSE], Lower [DSE] With Nipple for Pump Hose Connection, Lower PIN, Cotter, M4x40.00 Upper Ball Joint, Mounting Upper Ball Joint, Mounting BOLT Knuckle to Hub and Bearing, Mounting Knuckle to Hub and Bearing, Mounting RING, Ball Joint

NUT, Steering Knuckle Socket Upper Ball Joint, Mounting Upper Ball Joint, Mounting KNUCKLE, Front Right Left Right Left NUT Lower Ball Joint, Mounting Lower Ball Joint, Mounting PIN, Cotter, M4x40.00 Lower Ball Joint, Mounting Lower Ball Joint, Mounting BALL JOINT KIT, Knuckle

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Housing,Front Axle,4 Wheel Drive Figure 002-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

8350 0202 16 17 J400 6708 2954 031 18 J400 4751 3640 792 19 4713 451 5083 661AA 20 5010 884AA -21 5083 358AA 22 S011 4494 23 1791 701 24 4864 840AB 4864 904AB 5083 660AB 25 4897 482AB 5003 5602 8350 5083 648AA 7727 4920 668AA

2 2 10 10 10 1 1 1 1 1 1 1 1 4 4 2 2 2 2 1 1 1 4 4 4 2 1 1

J U J J U J U J J U J J U J U J U J U J U J J U J J J J

Right or Left Right or Left SCREW, Pan Head, .312-18x.56 BOLT, Differential Cover Differential Cover, Mounting Differential Cover, Mounting PLUG, Differential Cover 77 With [DSE] COVER, Differential 77 With [DSE] SEALANT, RTV

77

WASHER, Flat Stop Bolt Spacer Stop Bolt Spacer NUT, Steering Knuckle Stop Bolt, Mounting Stop Bolt, Mounting BOLT, Steering Knuckle Stop

77 HOUSING, Axle

With [DSE] BOLT, Differential 77 With [DSE] SENSOR, Anti-Lock Brakes BOLT BRACKET, Wire Harness

26 27 -28

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Axle Assembly,Front,4 Wheel Drive Figure 002-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Codes; [BRW]=Brakes - 4 Wheel Disc [DJC]=Axle,Front,Heavy Duty Dana M44/216MM [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DSE]=Axle - Trulok Differential 1 4864 841AC 1 J 4864 910AB 5083 662AC 4864 852AB 5086 618AA 4882 337AB 4882 155AB 1 1 1 1 1 1 J J J J U U

77

AXLE, Service Front [DME] With Tag 52099200AE, 52111033AF [DMF] With Tag 52099226AE [DMF,BRW,DSE,DJC] With Tag 52104434AD [DMM] With Tag 52099198AE, 52099227AF [DMU] With Tag 52104675AB [DME] With Tag 52099450AF [DMM] With Tag 52099454AF

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Differential,Front Axle,Without [DSE] Figure 002-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.10 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DSE]=Axle - Trulok Differential 1 1791 575 1 5017 755AA 1 1791 575 1 5017 755AA 1 2 1791 576 1 1 3 8350 3388 1 1 4 4031 974 1 1 5 5072 473AA 1 1 6 5252 508 1 1 7 4864 845AB 1 1 8 5017 139AA 1 5017 143AA 1 5017 144AA 1 1 5017 145AA 1 1 5017 146AA 1 1 5017 149AA 1 1 5017 150AA 1

J J U U J U J U

77 77

77

NUT, Pinion Yoke [DME,DMF,DMU] [DMM] [DME] [DMM] WASHER, Pinion Yoke [DME,DMF,DMU] [DME] YOKE, Axle

SLINGER, Drive Pinion J U J U J U J U J U J U J U J U J U J BEARING, Drive Pinion Bearing and Cup, Front Bearing and Cup, Front SPACER Crush Crush SHIM, Drive Pinion Bearing [.052"] [.056"] [.057"] [.057"] [.058"] [.058"] [.059"] [.059"] [.060"] [.060"] [.061"] 77 SEAL, Drive Pinion

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Differential,Front Axle,Without [DSE] Figure 002-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5017 139AA 5017 150AA 5017 151AA 5017 152AA 5017 153AA 5017 154AA 5017 5017 5017 5017 155AA 140AA 155AA 156AA

5017 140AA 5017 141AA 5017 142AA 5017 143AA 9 5017 134AA 10 J812 6499 11 5072 5073 5073 5086 5072 5073 12 5252 503 13 J812 6500 14 997AB 246AA 247AA 617AA 997AB 246AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 1 1

U U J U J U J U J U J J U J U U J U J U J J U J U J J J J U U J U J U

[.052"] [.061"] [.062"] [.062"] [.063"] [.063"] [.064"] [.064"] [.065"] [.065"] [.066"] [.053"] [.066"] [.067"] [.067"] [.053"] [.054"] [.054"] [.055"] [.055"] [.056"] SHIM KIT, Differential Contains Items 8,14 Contains Items 8,14 BEARING, Drive Pinion Bearing and Cup, Rear Bearing and Cup, Rear GEAR KIT, Ring And Pinion [DMM] [DME] [DMF] [DMU] [DMM] [DME] SCREW, Drive Gear

77

BEARING, Differential Consist of 2 Bearings and 2 Cups Consist of 2 Bearings and 2 Cups SHIM, Differential Bearing

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Differential,Front Axle,Without [DSE] Figure 002-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5017 218AA 5017 222AA 5017 223AA 5017 224AA 5017 225AA 5017 226AA 5017 5017 5017 5017 5017 227AA 218AA 227AA 228AA 229AA

5017 228AA 5017 230AA 5017 231AA 5017 5017 5017 5017 232AA 219AA 232AA 233AA

5017 234AA 5017 235AA 5017 236AA 5017 5017 5017 5017 237AA 219AA 237AA 238AA

5017 239AA 5017 240AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J U J U J U J U J U J U U J U J U J U J U J J U J U J U J U J U J U U J U J U J U

[.109"] [.113"] [.114"] [.114"] [.115"] [.115"] [.116"] [.116"] [.117"] [.117"] [.118"] [.109"] [.118"] [.119"] [.120"] [.120"] [.119"] [.121"] [.121"] [.122"] [.122"] [.123"] [.110"] [.123"] [.124"] [.124"] [.125"] [.125"] [.126"] [.126"] [.127"] [.127"] [.128"] [.110"] [.128"] [.129"] [.129"] [.130"] [.130"] [.131"] [.131"]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Differential,Front Axle,Without [DSE] Figure 002-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5017 241AA 5017 5017 5017 5017 242AA 220AA 242AA 243AA

5017 244AA 5017 245AA 5017 246AA 5017 5017 5017 5017 247AA 220AA 247AA 248AA

5017 249AA 5017 250AA 5017 251AA 5017 5017 5017 5017 252AA 221AA 252AA 253AA

5017 254AA 5017 255AA 5017 256AA 5017 5017 5017 5017 15 J812 0831 257AA 221AA 257AA 222AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J U J J U J U J U J U J U J U U J U J U J U J U J J U J U J U J U J U J U U J J

[.132"] [.132"] [.133"] [.111"] [.133"] [.134"] [.134"] [.135"] [.135"] [.136"] [.136"] [.137"] [.137"] [.138"] [.111"] [.138"] [.139"] [.139"] [.140"] [.140"] [.141"] [.141"] [.142"] [.142"] [.143"] [.112"] [.143"] [.144"] [.144"] [.145"] [.145"] [.146"] [.146"] [.147"] [.147"] [.148"] [.112"] [.148"] [.113"] WASHER, Pinion Gear Thrust

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Differential,Front Axle,Without [DSE] Figure 002-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 16 J813 3724 17 4137 739 18 5003 840AA 19 5252 5252 5252 5252 20 5252 591 21 1791 563 22 5010 884AA 1 1 1 1 1 1 582 590 582 590 1 1 1 1 1 1 2 2 2 2

U J U J U

77

Thrust WASHER, Side Gear Thrust Thrust SNAP RING, Front Axle Shaft

SHAFT, Differential J U J J U U J U PIN, Differential Shaft J U J U 77 SEALANT, RTV 77 CASE, Differential [DMM] [DME,DMF,DMU] [DMM] [DME] GEAR KIT, Center Differential

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Differential,Front Axle,With [DSE] Figure 002-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DMF]=Axle Ratio - 4.11 [DSE]=Axle - Trulok Differential 1 5017 755AA 1 2 3 -4 -5 6 7 8 9 10 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5093 4746 139AA 150AA 151AA 152AA 153AA 154AA 155AA 156AA 140AA 141AA 142AA 143AA 144AA 145AA 146AA 149AA 044AA 733 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 4797 689 5012 453AA 4031 974 5066 446AA J812 4052 5014 907AA 5014 847AA 1 1 1 1 1 1 1

J

J J J J J J J 77

11 12 13 14 15 16

J J J J J J J J J J J J J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77

5093 047AA 5252 503 52104 571AA 52104 611AA

NUT, Pinion Yoke WASHER, Pinion Yoke, (NOT REQUIRED) YOKE, Axle O RING, Pinion Flange, Fits on Hub of Axle Yoke SLINGER, Drive Pinion SEAL, Drive Pinion BEARING, Drive Pinion, Bearing and Cup, Front SHIM KIT, Pinion Shaft, Preload BEARING, Drive Pinion, Bearing and Cup, Rear SHIM, Drive Pinion Bearing [.052"] Positioning [.061"] Positioning [.062"] Positioning [.063"] Positioning [.064"] Positioning [.065"] Positioning [.066"] Positioning [.067"] Positioning [.053"] Positioning [.054"] Positioning [.055"] Positioning [.056"] Positioning [.057"] Positioning [.058"] Positioning [.059"] Positioning [.060"] Positioning GEAR KIT, Ring And Pinion, [DMF] BEARING, Differential Case, Consists of 2 Bearings and 2 Cups SHIM KIT, Differential SCREW, Drive Gear, Mounting CASE, Differential, With Internal Parts ACTUATOR, Axle Locker

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Differential,Front Axle,With [DSE] Figure 002-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

17 18 19 20

52104 610AA 6505 914AA 52104 603AB # 52104 604AB

1 4 1 1

J J J J

-21 -22 -23

# 5127 836AA J323 2982 HFV00 014AB

2 1 1

J J J

SENSOR, Axle Locker BOLT, Axle Locker Pump, Mounting HARNESS, Electronic Front Axle PUMP MODULE, Axle Locker, Contains Front and Rear Axle Pumps PUMP, Axle Locker, Pump only, Front or Rear TEE, Vacuum HOSE 1FT, Fuel & Vapor, 1/4"

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP 3 - Rear Axle
Illustration Title Group-Fig. No.

Rear Axle
Axle Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110

Differential and Housing
Housing,Rear Axle,Dana M35/194MM [DRJ] . . . . . . . . . . . . . . . . . . . Housing,Rear Axle,Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . . Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] . Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. 003-210 003-220 003-230 003-240 003-250

Rear Axle Shafts
Shaft,Rear Axle,Dana 35/194MM [DRJ] Shaft,Rear Axle,Dana 44/226MM [DRK] ............................................. ............................................. Fig. 003-410 Fig. 003-420

January 6, 2004

Axle Assembly, Rear Figure 003-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-Lock [BRW]=Brakes - 4-Wheel Disc [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential [DSE]=Axle - Trulok Differential 1 5086 642AA 1 J 5086 623AB 1 J 5086 637AA 1 J 5086 642AA 1 J 5086 637AA 1 J 5086 646AA 1 J 5103 013AA 1 J 5086 649AA 1 J 5086 648AA 1 J 5086 649AA 1 J 2 5086 636AC 1 J 5083 680AD 1 J # 5127 192AA 1 J 5083 674AB 1 J 5086 630AC 1 U 5086 634AC 1 U

77 77 77 77 77 77 77 77 77 77 77 77 78 77 77 77

AXLE, Service Rear [DME,BGA] Tag 52111763AF [DMU,BGA] Tag 52104676AC [DME,BGA,DSA] Tag 52111929AF [DME,BGK] Tag 52104706AA [DME,BGK,DSA] Tag 52111030AF [DMF,BGA] Tag 52111762AF [DMF,BGA,DSA] Tag 52111766AF [DMM,BGA] Tag 52111760AF [DMM,BGA,DSA] Tag 52111764AF [DMM,BGK] Tag 52111758AG AXLE, Service Rear [DME,BGA] Tag 52104454AG [DME,BRW,DSA] Tag 52114045AC [DME,BRW,DSA] Tag 52114210AA [DMF,BRW,DSE]Tag 52104435AF [DMM,BGA,DSA] Tag 52111750AI [DME,BGA,DSA] Tag 51111750AI

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Housing,Rear Axle,Dana M35/194MM [DRJ] Figure 003-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana M35/194MM 1 4897 234AA 8 J 2 3 4 5 6 7 8 9 4897 482AB 5086 638AA J8134 586AB 4856 336 5012 811AA J400 6708 5252 504AB 5010 884AA 4 1 1 2 1 10 1 1 J J J J J J J J

77 77 77 77 77 77 77 77 77

BOLT, Backing Plate to Axle Housing, Mounting BOLT, Differential, Carrier Cap, Mounting HOUSING, Axle BEARING, Axle Shaft SEAL, Axle Drive Shaft COVER, Differential SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting PLUG, Differential Cover SEALANT, RTV

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Housing,Rear Axle,Dana 44/226MM [DRK] Figure 003-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BRW]=Brakes - 4-Wheel Disc [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Trac-Lok Differential [DSE]=Axle - Trulok Differential 1 5080 665AA 8 J J099 4313 8 U 5080 665AA 8 J 2 5003 648AA 4 J 4 U 4 J 3 5083 672AB 1 J 5086 635AB 1 J 5086 629AC 1 U 5086 635AB 1 J # 5127 191AA 1 J 4 8350 3064 1 J 1 U 1 J 5 8350 3063 1 J 1 U 1 J 6 5014 821AA 1 J 8350 5549 1 J 1 U 1 J 7 J400 6708 10 J 10 U 10 J 8

STUD 77 77 78 BOLT, Differential 77 77 78 77 77 77 77 78 77 77 78 SEAL, Axle Drive Shaft 77 77 78 77 77 77 78 77 77 78 PLUG, Differential Cover COVER, Differential [BRW] [BGA] HOUSING, Axle [DMF,BRW,DSE] [DME,BGA] [DME,BRW,DSA] BEARING, Axle Shaft

SCREW, Pan Head, .312-18x.56

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Housing,Rear Axle,Dana 44/226MM [DRK] Figure 003-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

J400 4751 3640 792

1 1 1 1 1 1 1

J J U J J U J

77 77 77 78 77 77 78

[BRW] [BGA]

9 5010 884AA

SEALANT, RTV

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Figure 003-230
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DMU]=Axle Ratio - 4.56 [DRJ]=Axle - Rear,Dana 35/194MM [DSA]=Axle - Anti-Spin Differential 1 4720 895 1 J 2 4897 025AA 1 J 3 8350 4946 1 J 4 5252 508 1 J 5 6 7 8 5073 013AA 5086 639AA 5073 266AB 5086 619AA J812 6500 1 1 1 1 1 J J J J J J317 5779 4720 922 5252 507 1 1 1 J J J

77 77 77 77 77 77 77

9 10

77 77 77 77 77

-11 12 13

5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 5017 8350

300AA 318AA 320AA 322AA 302AA 304AA 306AA 308AA 310AA 312AA 314AA 316AA 3004

1 1 1 1 1 1 1 1 1 1 1 1 1 1

J J J J J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77 77 77 77 77

5012 810AC

NUT, Pinion Yoke YOKE, Axle SEAL, Drive Pinion BEARING, Drive Pinion, Bearing and Cup, Front SPACER, Drive Pinion Bearing, Crush SHIM KIT, Pinion Shaft BEARING, Drive Pinion, Bearing and Cup, Rear GEAR KIT, Ring And Pinion [DMM] [DME] [DMF] [DMU] BEARING, Differential, Consists of 2 Bearings and 2 Cups SHIM, Differential Bearing [.152"] [.170"] [.172"] [.174"] [.154"] [.156"] [.158"] [.160"] [.162"] [.164"] [.166"] [.168"] SHIM KIT, Differential, Contains All Shims in Item 10 BOLT KIT CASE, Differential

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Differential,With and Without Trac-Lok [DSA] Dana M35/194MM [DRJ] Figure 003-230
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5012 831AB 5073 014AA 14 5072 976AA 5073 110AA 5252 506 4773 010 4740 670 J812 0832 J812 0831 5252 502

1 1 1 1 1 1 1 2 2 1

J J J J J J J J J J

77

77 77 77 77 77 77 77 77

15 16 17 18 19 20

[DME,DMF,DSA] With Internal Parts [DMM,DSA] With Internal Parts CASE, Differential [DME,DMF,DMU] With Internal Parts [DMM] With Internal Parts DISC AND PLATE KIT, Differential, With [DSA] GEAR KIT, Center Differential, With [DSA] GEAR KIT, Center Differential, Without [DSA] WASHER, Side Gear, Without [DSA], Thrust WASHER, Pinion Gear, Without [DSA], Thrust PIN, Differential Shaft, Without [DSA]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] Figure 003-240
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DME]=Axle Ratio - 3.73 [DMF]=Axle Ratio - 4.11 [DMM]=Axle Ratio - 3.07 [DRK]=Axle - Rear,Dana 44/226MM [DSA]=Axle - Anti-Spin Differential 1 1791 575 1 J 1 U 1 J 2 1791 576 1 J 1 U 1 J 3 4897 026AA 1 J 1 U 1 J -4 4031 974 1 J 1 U 1 J 5 5072 473AA 1 J 1 U 1 J 6 J812 4052 1 J 1 U 1 J 7 J812 9221 1 J 1 U 1 J 8 5014 847AA 1 J 1 U 1 J 9 5103 016AB 1 J 5093 044AA 1 J

NUT, Pinion Yoke 77 77 78 WASHER, Pinion Yoke 77 77 78 YOKE, Axle 77 77 78 SLINGER, Drive Pinion 77 77 78 SEAL, Drive Pinion 77 77 78 77 77 78 77 77 78 77 77 78 77 77 BEARING, Drive Pinion Bearing and Cup, Rear Bearing and Cup, Rear Bearing and Cup, Rear GEAR KIT, Ring And Pinion [DME] [DMF] BEARING, Drive Pinion Bearing and Cup, Front Bearing and Cup, Front Bearing and Cup, Front SHIM KIT, Pinion Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] Figure 003-240
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5103 016AB 5103 018AB 5103 016AB 10 4746 733

1 1 1 1 1 1 1 1 1 10

U U J J U J J U J J

77 77 78 77 77 78 77 77 78

11 5093 047AA

[DME] [DMM] [DME] BEARING, Differential Case Consists of 2 Bearings and 2 Cups Consists of 2 Bearings and 2 Cups Consists of 2 Bearings and 2 Cups SHIM KIT, Differential

12 13

5252 503

5012 810AC

1 1 1 1 1 1 1

J U J J J U J J

77 77 78

14 8350 5431 5103 017AA

77 77 78 77

15 16

5103 031AA

1

J0994 345AB

1 1 1 1 1 1 1

J U J J U J J

77 77 78 77 77 78 77

17 83505 432AB

18 19

4778 595

1791 561

2 2

J U

77 77

SCREW, Drive Gear, 3/8‘ Ring Gear Bolts, Mounting BOLT KIT 7/16‘ Ring Gear Bolts, Mounting 7/16‘ Ring Gear Bolts, Mounting 7/16‘ Ring Gear Bolts, Mounting CASE, Differential With [DSA] With internal Parts-3/8‘ Ring Gear Bolts With [DSA] With internal Parts-7/ 16‘ Ring Gear Bolts With [DSA] With internal Parts-7/ 16‘ Ring Gear Bolts With [DSA] With internal Parts-7/ 16‘ Ring Gear Bolts CASE, Differential, Without [DSA] With Internal Parts DISC AND PLATE KIT, Differential With [DSA] With [DSA] With [DSA] GEAR KIT, Center Differential With [DSA] With [DSA] With [DSA] GEAR KIT, Center Differential, Without [DSA] WASHER, Pinion Gear With or Without [DSA], Thrust With or Without [DSA], Thrust

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] Figure 003-240
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

20 21

4137 755

2 2

J J

78 77

8350 3069

1 1 1 1 1 1

J U J J U J

77 77 78 77 77 78

22 1791 563

With or Without [DSA], Thrust WASHER, Side Gear, Without [DSA], Thrust SHAFT, Differential Pinion With or Without [DSA] With or Without [DSA] With or Without [DSA] PIN, Differential Shaft With or Without [DSA] With or Without [DSA] With or Without [DSA]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Differential,With Trulok Differential [DSE] Dana 44/226MM [DRK] Figure 003-250
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DMF]=Axle Ratio - 4.11 [DSE]=Axle - Trulok Differential 1 5017 755AA 1 2 3 -4 -5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 4797 689 5012 453AA 4031 974 5066 446AA J812 4052 5083 673AB 5014 847AA 5093 044AA 4746 733 5093 047AA 5012 810AC 52104 572AA 52104 611AA 52104 610AA 6505 914AA 52104 603AB # 52104 604AB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1

J

77

J J J J J J J J J J J J J J J J J

77 77 77 77 77 77 77 77 77 77 77 77

-20 -21 -22

# 5127 836AA J323 2982 HFV00 014AB

2 1 1

J J J

NUT, Pinion Yoke WASHER, Pinion Yoke, (NOT REQUIRED) YOKE, Axle O RING, Pinion Flange, Fits on Hub of Axle Yoke SLINGER, Drive Pinion SEAL, Drive Pinion BEARING, Drive Pinion, Bearing and Cup, Front SHIM KIT, Pinion Shaft, Preload BEARING, Drive Pinion, Bearing and Cup, Rear GEAR KIT, Ring And Pinion, [DMF] BEARING, Differential Case, Consists of 2 Bearings and 2 Cups SHIM KIT, Differential BOLT KIT CASE, Differential, With Internal Parts ACTUATOR, Axle Locker SENSOR, Axle Locker BOLT, Axle Locker Pump, Mounting HARNESS, Electronic Front Axle PUMP MODULE, Axle Locker, Contains Front and Rear Axle Pumps PUMP, Axle Locker, Pump only, Front or Rear TEE, Vacuum HOSE 1FT, Fuel & Vapor, 1/4"

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Shaft,Rear Axle,Dana 35/194MM [DRJ] Figure 003-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DRJ]=Axle - Rear,Dana 35/194MM 1 5086 640AA 1 J 5086 641AA 5103 014AA 5103 015AA 2 3 5252 505 4762 841 1 1 1 2 5 J J J J J

77 77 77 77 77 77

SHAFT, Axle Without 52104676AC Axle Assembly, Right Without 52104676AC Axle Assembly, Left With 52104676AC Axle Assembly, Right With 52104676AC Axle Assembly, Left RETAINER, Axle Shaft, Right or Left STUD, Hub, Right or Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Shaft,Rear Axle,Dana 44/226MM [DRK] Figure 003-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BRW]=Brakes - 4-Wheel Disc [DRK]=Axle - Rear,Dana 44/226MM 1 5086 632AA 1 J 5086 633AA 1 J 5083 676AA 1 J 5083 677AA 1 J 5083 676AA 1 J 5083 677AA 1 J 5086 633AA 1 U 5086 632AA 1 U 2 4762 841 5 J 5 J 5 U 3 5010 811AA 1 J 5083 678AA 1 J 1 J 5010 811AA 1 U 4 8350 3063 1 J 1 J 1 U 5 8350 3064 1 J 1 J 1 U 6 8350 3077 1 J 1 J 1 U

77 77 77 77 78 78 77 77 77 78 77 77 77 78 77 77 78 77 77 78 77 77 78 77

SHAFT, Axle [BGA], Right [BGA], Left [BRW], Right [BRW], Left Right Left Left Right STUD, Hub Right or Left Right or Left Right or Left RETAINER, Axle Shaft Seal [BGA], Right or Left [BRW], Right or Left Right or Left Right or Left SEAL, Axle Drive Shaft Right or Left Right or Left Right or Left BEARING, Axle Shaft Right or Left Right or Left Right or Left RING, Axle Shaft Right or Left Right or Left Right or Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 4 - Parking Brake
Illustration Title Group-Fig. No.

Parking Brake Lever and Cables
Parking Brake Lever and Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking Brake Assembly,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 004-110 Fig. 004-120

January 6, 2004

Parking Brake Lever and Cables Figure 004-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [BGA]=Brakes - Power Front Disc/Rear Drum [BGK]=Brakes - 4-Wheel Anti-Lock [BRW]=Brakes - 4-Wheel Disc 1 52078 891AB 1 2 3420 1686 2 2 3 -4 -5 52128 203AC 5212 7960 1 1

6 7

5212 8191 0153 644

1 3

8

6101 695

1

9 5200 8362 5200 8363 52128 428AA 52128 429AA # 52013 455AA # 52013 457AA 5200 8362 5200 8363 6505 245AA 1 1 1 1 1 1 1 1 2 J J J J J J U U 77 77 77 77 78 78 77 77

10

11 12 13 14

5200 9527 52127 952AC 52128 206AD 5207 8012

1 1 1 1

BOOT, Parking Brake Lever BOLT, Hex Flange Head, M12x1. 18x35 Parking Brake Lever to Bracket, Mounting Parking Brake Lever to Bracket to Floor Pan, Mounting LEVER, Park Brake SWITCH, Parking Brake SCREW, Hex Flange Head, Parking Brake Switch Mounting -Tapping .190-24x.750, (NOT SERVICED) (Not Serviced) BRACKET, Parking Lever, Mounting SCREW, .190-16x.500, Front Parking Brake Cable Seal to Floor Pan, Mounting NUT, Hex Flange Lock, Parking Brake Cable to Right Control Arm, Mounting CABLE, Parking Brake [BGA,BGK], Right [BGA,BGK], Left [BRW], Right [BRW], Left [BRW], Right [BRW], Left Right Left NUT, M8x1.25, Parking Brake Support Bracket to Floor Pan, Mounting TENSIONER, Parking Brake Cable, Adjusting BRACKET, Cable CABLE, Parking Brake, Front CLIP, Parking Brake Cable, Parking Brake Lever, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Parking Brake Lever and Cables Figure 004-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

15

5207 8010

1

PIN, Parking Release, Parking Brake Lever, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Parking Brake Assembly,Rear,Disc Figure 004-120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 52128 52128 52128 52128 2 5093 390AA 3 5093 392AA 4 5093 5093 5093 5093 5 5093 393AA 6 4762 126 7 4762 125 8 5093 391AA 9 4762 116 10 4762 121 11 5093 394AB 12 5093 395AA 1 1 J J 77 78 4 4 J J 77 78 1 1 J J 77 78 1 1 J J 77 78 1 1 J J 77 78 2 2 J J 77 78 2 2 J J 77 78 1 1 J J 77 78 334AA 338AA 334AA 338AA 1 1 1 1 J J J J 77 77 78 78 1 1 J J 77 78 1 1 J J 77 78 414AB 415AB 414AB 415AB 1 1 1 1 J J J J 77 77 78 78

ADAPTER, Parking Brake Right Left Right Left SHOE AND LINING KIT, Parking Brake

LEVER, Park Brake Adjusting

LEVER, Park Brake Right Left Right Left SPRING, Park Brake Shoe Return

PIN, Brake Shoe Hold Down

CLIP, Parking Brake Hold Down

ADJUSTER, Parking Brake

SPRING, Park Brake Shoe Return

PLUG, Brake Adjusting Hole

SLIPPER, Caliper

BOOT, Parking Brake Lever

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 5 - Service Brakes
Illustration Title Group-Fig. No.

Front Brakes
Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110

Rear Brakes
Brakes,Rear,Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brakes,Rear,Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-210 Fig. 005-220

Power Brake Booster
Power Brake Booster .......................................................... Fig. 005-310

Brake Master Cylinder
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410

Brake Lines and Hoses
Hydraulic Control Unit,Anti-Lock Brake . . . . . . . . . . Brake Lines and Hoses,Front,LHD Without ABS . . . Brake Lines and Hoses,Front,RHD,Without ABS . . . Brake Lines and Hoses,Rear,LHD,RHD,Without ABS Brake Lines and Hoses,Front,LHD With ABS . . . . . Brake Lines and Hoses,Rear,LHD With ABS . . . . . . .... .... .... ... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. Fig. 005-510 005-520 005-530 005-540 005-550 005-560

Brake Pedals
Brake Pedal,LHD Brake Pedal,RHD ............................................................. ............................................................. Fig. 005-610 Fig. 005-620

January 6, 2004

Front Brakes Figure 005-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 3420 1535 6 6 2 5200 5200 5200 5200 3 5016 458AA 4 6036 482AA 5 5016 434AA 6 J420 0096 7 J420 0095 8 4740 749 9 J420 0097 10 1101 0069 11 4883 344AD 12 5252 614 13 2 2 J U 77 1 1 J U 77 2 2 J U 77 2 2 J U 77 2 2 J U 77 2 1 J U 77 2 2 J U 77 2 2 J U 77 10 10 J U 77 2 2 J U 77 5476 5477 5476 5477 1 1 1 1 J J U U J U 77

77 77

BOLT Knuckle to Hub and Bearing, Mounting Knuckle to Hub and Bearing, Mounting SHIELD, Brake Right Left Right Left HUB AND BEARING, Brake

STUD, Hub

ROTOR, Brake

WASHER, Flat

NUT, Hex

WASHER, Wave

RETAINER, Hub Nut

PIN, Cotter, M4x40.00

PAD KIT, Front Disc Brake

PISTON, Brake

BOOT AND SEAL, Disc Brake

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Front Brakes Figure 005-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

J813 3852 14 4383 471 15 4423 573 16 5253 000 17 4238 717 18 J320 3313 19 J323 9865 20 5252 5252 5252 5252 984 985 984 985

2 2 4 4 4 4 1 1 1 1 2 2 4 4 1 1 1 1

J U J U J U J U J U J U J U J J U U

77 BUSHING, Disc Brake Caliper 77 SLEEVE, Disc Brake Caliper 77 PIN, Caliper 77 CAP, Bleeder 77 SCREW, Bleeder 77 CLIP, Brake Caliper 77 CALIPER, Disc Brake Right Left Right Left

77 77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Brakes,Rear,Disc Figure 005-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5253 000 2 5093 278AA 3 J092 0463 4 5093 5093 5093 5093 5 5093 275AA 6 4762 106 7 4762 105 8 5093 511AB 5093 511AA 9 5093 276AA 10 5093 277AA 11 52128 411AA 12 5093 394AB 4 4 J J 77 78 2 2 J J 77 78 1 1 J J 77 78 1 1 J J 77 78 1 1 J J 77 78 2 2 J J 77 78 2 2 J J 77 78 1 1 J J 77 78 542AA 543AA 542AA 543AA 1 1 1 1 J J J J 77 77 78 78 1 1 J J 77 78 1 1 J J 77 78 4 4 J J 77 78

PIN, Caliper

CAP, Bleeder

BLEEDER SCREW, Brake

CALIPER, Disc Brake Right Left Right Left PISTON, Brake

BUSHING, Caliper

SLEEVE, Brake Caliper

PAD KIT, Disc Brake

SEAL, Caliper Piston

BOOT, Brake Piston

ROTOR, Brake

SLIPPER, Caliper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brakes,Rear,Drum Figure 005-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; BGA=Brakes,- Power Front Disc/Rear Drums BGK=Brakes - 4-Wheel Antilock 1 4423 678 2 J 2 U 2 2260 548 2 J 2 U 4762 126 2 J 3 5018 557AA 1 J 1 U 4 5017 760AA 1 J 5017 761AA 1 J 4856 718AB 1 J 4856 719AB 1 J 5017 760AA 1 U 5017 761AA 1 U 5 5019 536AA 1 J 1 U 6 5200 5350 2 J 2 U 7 5200 7804 1 J 5200 7805 1 J 8 5602 7729 1 J 5602 7728 1 J 9 5016 372AA 2 J 10 4049 681 1 J 1 U 11 52008 664AC 1 J 52008 665AC 1 J 52008 666AC 1 J 52008 667AC 1 J

77 77 77 77 78

BOLT, Wheel Cylinder Mounting Mounting PIN, Brake Shoe Hold Down

PLUG, Brake Adjusting Hole 77 77 77 77 77 77 77 77 77 77 DRUM, Brake 77 77 77 77 77 77 BRACKET, Brake Sensor [BGK], Right [BGK], Left SENSOR, Anti-Lock Brakes [BGK], Left [BGK], Right BOLT HARDWARE PACKAGE, Rear Brake PLATE, Brake Backing [BGA], Right [BGA], Left [BGK], Right [BGK], Left [BGA], Right [BGA], Left SHOE AND LINING KIT, drum

77 77 77 77 77 77 BRAKE ASSEMBLY, Rear Drum [BGA] Complete Less Drum, Right [BGA] Complete Less Drum, Left [BGK] Complete Less Drum, Right [BGK] Complete Less Drum, Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Brakes,Rear,Drum Figure 005-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

52008 664AC 52008 665AC 12 5252 631 13 4313 062 14 4713 590 15 6027 559 16 2944 586 17 4313 074 18 4313 075 19 2881 676 20 4238 717 21 22 23 J320 3313

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1

U U J U J U J U J U J U J U J U J U J U J

77 77 77 77

[BGA] Complete Less Drum, Right [BGA] Complete Less Drum, Left REPAIR KIT, Wheel Cylinder

SPRING, Brake Shoe Hold Down 77 77 STRUT, Parking Brake 77 77 WASHER, Adjuster Button 77 77 BUTTON, Rear Brake Auto Adjust 77 77 GUIDE, Brake Adjusting Cable 77 77 PLATE, Brake Shoe Guide 77 77 SPRING, Brake Shoe Return 77 77 CAP, Bleeder 77 77 77

SCREW, Bleeder LINK, Brake, (NOT REQUIRED) CYLINDER, Wheel

4313 056 24 4761 759 25 3461 660 26

1 1 1 1 1 1

J U J U J U

77 77 LEVER, Park Brake Adjusting 77 77 SPRING, Adjuster Cable 77 77 CABLE, Brake Automatic Adjuster

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Brakes,Rear,Drum Figure 005-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

3461 662 27 2944 2944 2944 2944 28 4313 810 4313 811 4313 810 29 6034 988 581 580 581 580

1 1 1 1 1 1 1 1 1 1 8 8

J U J J U U J J U U J U J U J J U U J J U U J J

77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 NUT, Rear Brake Auto Adjust Pivot Right Left Left Right SCREW, Brake Adjusting Right Left Right Left SCREW, Brake Adjusting Consists of Items 15,16,31,32, Right Consists of Items 15,16,31,32, Left SPRING, Brake Auto Adjuster Lever Left Right Left Right LEVER, Park Brake Right Left Left Right NUT Backing Plate to Axle Housing, Mounting Mounting SPRING, Brake Shoe to Shoe

30 4423 085 31 2944 692 2944 693 2944 692 32 4423 4423 4423 4423 -33 4423 900 4423 901 1 1 898 899 898 899 1 1 1 1 1 1 1 1 1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Power Brake Booster Figure 005-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [EP0]=Engines - All 2.5L 4 Cylinder Gas [ER0=]Engines - All 4.0L 6 Cylinder Gas 1 4798 158AC 1 2 J400 3909 4 3 4 5 6 4883 813AA 4584 098 2448 770 52128 433AC 3879 277 52128 389AA 1 1 2 1 1 1 J J U

BOOSTER, Power Brake NUT, Hex Flange With Serration, Booster to Dash, Mounting GROMMET, Brake Booster Check Valve VALVE, Brake Booster Check CLAMP, Hose HOSE, Brake Booster [ED0] [ER0] [ER0]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Master Cylinder Figure 005-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7

4798 4683 4761 4723

157 656 943 389

1 1 1 2 1 2 2

4723 395 4723 394 6502 524

8

3420 1711

2

MASTER CYLINDER, Brake CAP, Master Cylinder Reservoir RESERVOIR, Brake Master Cylinder GROMMET, Master Cylinder Reservoir SEAL, Master Cylinder To Booster PIN, Master Cylinder Reservoir NUT, Hex Lock, M8x1.25, Master Cylinder to Brake Booster Stud, Mounting NUT, Hex Flange, M8x1.25, Combination Valve Bracket to Master Cylinder Stud, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hydraulic Control Unit,Anti-Lock Brake Figure 005-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55176 141AB 5517 6142 3420 1888 5073 778AA 52128 487AA 1 1 3 1 1 J U 77

2 3 4

5 6 7

5073 793AA 5066 564AA

1 1

8 9 10

6503 343 56053 025AA

2 1

11

56053 026AA

1

BRACKET, abs control unit Tray Tray SCREW, Hex Head, ABS, Mounting HYDRAULIC CONTROL UNIT CONTROL UNIT, Anti-Lock Brake, Complete Assembly,Includes Items 3,5,6 MODULE, Anti-lock Brakes BRACKET, Brake Control Unit, Mounting WIRING, Engine Compartment, See Group 8, (NOT SERVICED) (Not Serviced) SCREW, ABS Acceleration Switch, Mounting SWITCH, ABS Acceleration SCREW, Hex Flange Head Tapping, .190-16x.750, (NOT SERVICED) (Not Serviced) BRACKET, Order Item 9, ABS Acceleration Switch, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Lines and Hoses,Front,LHD Without ABS Figure 005-520
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 -5 6

5212 7970 52008 443AB 52008 399AB 52008 398AB 6506 182AA 52128 245AB 6506 155AA

1 1 1 1 1 2 2 J

77

77

7 5083 808AA # 56052 348AA 8 52008 385AD # 56052 350AA 9 10 52008 442AD 1 1 1 J J J 77 78 1 1 J 77 78

BRACKET, Brake Valve, Proportioning Valve, Mounting TUBE, Brake, Proportioning Valve to Front Brake Hose, Left TUBE, Brake, Master Cylinder to Proportioning Valve, Secondary TUBE, Brake, Master Cylinder to Proportioning Valve, Primary NUT, Tube, M10 x 1.00, For Item 4 CLIP, Brake Tube Line Spacer-Up To 11-19-03, Mounting Line Spacer-From 11-20-03, Mounting VALVE, Proportioning

11 3420 2688 12 52008 674AC 52008 675AC 6035 886 6035 832 5212 8175 1 1 4 2 2 5 1 J U

13 14 15

TUBE, Brake Proportioning Valve to Brake Hose, Rear Proportioning Valve to Brake Hose, Rear TUBE, Brake, Proportioning Valve to Front Brake Hose, Right CLIP, Quad Tubes, Serviced in Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) CLIP, Latch&Line Mounting Mounting HOSE, Brake Right Left GASKET, Brake Hose To Caliper, Mounting BOLT, Banjo, Brake Hose to Caliper, Mounting CLIP, Brake Attaching Tube, 3 Way, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Lines and Hoses,Front,RHD,Without ABS Figure 005-530
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 -6

52009 095AE 5083 808AA 5212 7970 52008 399AB 52008 398AB 6506 182AA

1 1 1 1 1 1 1 1 1

U 77 77

7 8 9

52009 094AC 52008 930AD

U U U

77 77

52128 245AB 6506 155AA 10 11 12 5212 8175 13 14 15 52008 982AG 3420 2688 52008 674AC 3420 1670

2 2 1 2

2 4 1 1

U U U

77

16 17 18 19

3420 1670 52008 675AC 6035 832 6035 886

2 1 2 4 77

TUBE, Brake, Proportioning Valve to Brake Hose, Left VALVE, Proportioning BRACKET, Brake Valve TUBE, Brake, Secondary TUBE, Brake, Primary NUT, Tube, M10 x 1.00 For Item 5 For Item 8 TUBE, Brake, Proportioning Valve to Brake Hose, Right TUBE, Brake, Proportioning Valve to Tube Coupling, Rear CLIP, Brake Tube Line Spacer-Up To 11-19-03, Mounting Line Spacer-From 11-20-03, Mounting HOSE, Brake, Right SCREW, Pan Head, M8-1.25x13, Hose to Frame, Mounting CLIP, Brake Attaching Tube, 3 Way To Front Crossmember, Mounting To Frame, Mounting TUBE, Brake, Tube Coupling to Brake Hose, Rear CLIP, Latch&Line, 1 Way, Mounting CLIP, Quad Tubes, Serviced in Fuel Chassis Bundle, (NOT SERVICED) (Not Serviced) SCREW, Pan Head, M8-1.25x13, Hose to Frame, Mounting HOSE, Brake, Left BOLT, Banjo, Brake Hose to Caliper, Mounting GASKET, Brake Hose To Caliper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Lines and Hoses,Rear,LHD,RHD,Without ABS Figure 005-540
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1

3420 1912

2

2 3

5212 8189 52008 402AD 52009 092AE 4137 696

1 1 1 1 77

4 5

6 7

52008 403AD 52009 093AE 5200 8391

1 1 1

77

8 52008 385AD 52008 982AG 9 1 1 J U 77 77

SCREW, Self Tapping, M6x1x14, Brake Tube Shield to Axle Tube, Mounting SHIELD, Brake Line, Rear Axle TUBE, Brake [DRJ], Right [DRK,BGA], Right SCREW, Brake Tee, .437-20x2.07, Axle Vent and Brake Tee, Mounting TUBE, Brake [DRJ], Left [DRK,BGA], Left HOSE, Brake, Rear CLIP, Quad Tubes, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) TUBE, Brake Rear Rear CLIP, Five Way Fastener, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Lines and Hoses,Front,LHD With ABS Figure 005-550
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 -4

5212 7970 52008 399AB 52008 398AB

1 1 1

77

6506 182AA

5 6 7 8 9 10 11 12 13

52128 482AD 52128 484AB 52128 483AB 5200 8940 52128 486AB 52128 485AB 5083 807AA 3420 2688 3420 1670

1 1 1 1 1 1 1 1 1 1 5 2

J J J J J

77 77 77 77 77 77

J J

77 77 77

J

14 52008 674AC 52008 675AC 6035 832 6035 886 5602 7727 5212 8175 4641 780 1 1 2 4 2 2 2 J

15 16 17 18 -19

77

BRACKET, Brake Valve, Mounting TUBE, Brake, Master Cylinder to Proportioning Valve, Secondary TUBE, Brake, Master Cylinder to Proportioning Valve, Primary NUT, Tube, M10 x 1.00 For Item 3 For Item 7 For Item 10 TUBE, Brake, HCU to Brake Hose, Rear TUBE, Brake, HCU to Brake Hose, Left TUBE, Brake, HCU to Brake Hose, Right CLIP, Brake Line HOSE, Brake, Proportioning Valve to HCU, Primary HOSE, Brake, Proportioning Valve to HCU, Secondary VALVE, Proportioning CLIP, Latch&Line, Brake Line to Frame, Mounting SCREW, Pan Head, M8-1.25x13, Front Brake Hose to Frame, Mounting HOSE, Brake Right Left BOLT, Banjo, To Caliper, Mounting GASKET, Brake Hose To Caliper, Mounting SENSOR, Anti-Lock Brakes, Right or Left CLIP, Brake Attaching Tube, 3 Way, Double Tube Brake line, Mounting STRAP, Tie, Speed Sensor to Convulute Tubing, Right or Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Lines and Hoses,Rear,LHD With ABS Figure 005-560
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10

5602 7728 52009 092AE 3420 1912 5212 8189 4137 696 52009 093AE 5602 7729 5200 8391 52128 482AD

1 1 2 1 1 1 1 1 1

J

J J

77 77

11

12 13 14 15 16 17 18 19 20

5602 6757 3420 1912 5200 8920 6101 695 6502 711 5200 8919 52128 430AC 52128 431AB 6102 142AA

1 4 1 1 1 1 1 1 2

77

SENSOR, Anti-Lock Brakes, Right TUBE, Brake, Right SCREW, Self Tapping, M6x1x14, Brake Line Shield, Mounting SHIELD, Brake Line SCREW, Brake Tee, .437-20x2.07 TUBE, Brake, Left SENSOR, Anti-Lock Brakes, Left HOSE, Brake, Rear TUBE, Brake, HCU to Brake Hose, Rear CLIP, Quad Tubes, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) CLIP, Five Way Fastener, Purchase Fuel Bundle Assembly, (NOT SERVICED) (Not Serviced) BRACKET, Anti-Lock Brake Sensor, Mounting SCREW, Self Tapping, M6x1x14, ABS Sensor Bracket, Mounting BRACKET, ABS Sensor, Left NUT, Hex Flange Lock, Sensor Bracket to Control Arm, Mounting BOLT, ABS Sensor, Brake Hose Rear Control Arm, Mounting BRACKET, ABS Sensor, Frame Rail Sensor Wire, Mounting HOSE, Brake, [BRW], Right HOSE, Brake, [BRW], Left SCREW, Hex Head, M6x1x15, Brake Tube to Spring Mount, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Pedal,LHD Figure 005-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DBB]= All Manual Transmissions [DG0]=All Automatic Transmissions 1 52128 017AB 1 J 2 4446 361 1 3 6035 334 1 4 J400 3909 4 5 J400 3909 2

6 7 8 9

4671 336 5200 2750 J400 3909 J400 3909

1 2 4 1

J

10 11 12 13

4671 336 4779 027 52129 008AE J400 3909

1 1 1 2

J J

14 15 -16

5210 4013 J400 3909 4294 639

1 2 4 J

PEDAL, Brake And Clutch, [DBB] BUSHING, Hydraulic Clutch Actuator CLIP, Brake Push Rod NUT, Hex Flange With Serration, Booster to Dash, Mounting NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal, [DBB] NUT, Hex Flange With Serration, Booster to Dash, Mounting NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal, [DG0] PEDAL, Brake, [DG0] NUT, Hex Flange With Serration, Clutch Master Cylinder Cover, Mounting COVER, Master Cylinder, [DG0] NUT, Hex Flange With Serration, Clutch Master Cylinder, Mounting BUSHING, Clutch and Brake Pedal, For Pivot Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Brake Pedal,RHD Figure 005-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5

4446 361 6035 334 J400 3909 52128 052AB J400 3909

1 1 4 1 2 U

6 7 8 9 10 11 12 13

4671 336 5200 2750 J400 3909 J400 3909 4671 336 4779 027 52129 038AD J400 3909

1 2 2 4 1 1 1 1

U

U U

14

J400 3909

2

15 -16

5210 4013 4294 639

1 4

U

BUSHING, Hydraulic Clutch Actuator CLIP, Brake Push Rod NUT, Hex Flange With Serration, Booster to Dash, Mounting PEDAL, Brake And Clutch, [DBB] NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting SWITCH, Stop Lamp PAD, Pedal, [DBB] NUT, Hex Flange With Serration, Clutch Master Cylinder, Mounting NUT, Hex Flange With Serration, Booster to Dash, Mounting SWITCH, Stop Lamp PAD, Pedal PEDAL, Brake, [DG0] NUT, Hex Flange With Serration, Brake Pedal Support Bracket, Mounting NUT, Hex Flange With Serration, Clutch Master Cylinder Cover, Mounting COVER, Master Cylinder, [DG0] BUSHING, Clutch and Brake Pedal, For Pivot Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 6 - Clutch
Illustration Title Group-Fig. No.

Clutch
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-110

Clutch Housing
Housing & Pan, Clutch ......................................................... Fig. 006-210

Clutch Controls
Control, Clutch ............................................................... Fig. 006-310

Clutch Pedals
Pedal, Clutch ................................................................ Fig. 006-410

January 6, 2004

Clutch Figure 006-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes [DBB]=All Manual Transmissions [DDD]=5 Speed Heavy Duty Manual Transmission [ED0]=All 2.2,2.4,2.5, L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Engine 1 5015 606AB 1 -2 52104 289AD 1 3 52104 363AB 1 52104 581AC 1 4 6035 626 6 5 6501 474 6

ER0 ED0 ER0 ED0 ER0 ED0

DDD DBB DDD DBB DBB DBB

CLUTCH PACKAGE CLUTCH ASSY DISC, Clutch

BOLT, Hex Head, .375-16x.84, Clutch To Flywheel BOLT, Hex Head, M8x1.25x16, Clutch To Flywheel

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Housing & Pan, Clutch Figure 006-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DBB]=All Manual Transmissions [ED0]=All 2.2,2.4,2.5L $ Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engine 1 5210 7552 1 52107 786AA 1 2 6503 299 9 3 # 53008 342AB 1 4 5300 6010 1 5 5208 7542 1 1 6 5210 7555 1 7 4338 855 1 8 52104 426AA 1 53013 489AA 1 9 J400 7389 2 10 11 12 -13 14 15 16 6501 742 6100 202 5300 4473 53013 697AA 5209 8522 1150 0986 6502 697 4 2 1 1 1 3 2

HOUSING, Clutch ER0 ED0 DBB DBB DBB DBB DBB DBB DBB DBB DBB DG6 DBB DBB DBB DBB DBB DBB DBB

ER0 ER0 ED0

BOLT, Hex Head BEARING, Clutch Release GROMMET, Timing Probe PIVOT, Clutch Release

FORK, Clutch Release SPRING, Clutch Release SHIELD, Lower Bell

ER0 ED0 ER0 ED0 ER0 ER0 ED0 ED0 ER0

BOLT, Torx, Clutch Housing To Block SCREW, Hex Head, M12x1.75x50 SCREW, Hex Head, M12x1.75x50 SPACER, Clutch Housing SPACER, Bell to Block BRACKET, Tube BOLT, Hex Flange Head, M8x2. 12x16 NUT, Hex Flange Lock, M12x1.75

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Control, Clutch Figure 006-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 52107 652AD 52107 653AD 52107 588AC 6032 878 52109 677AA 0152 472 5210 4013 0120 522 J400 1701 1 1 1 2 1 2 1 3 2 J U DBB DBB DBB DBB DBB DBB DG0 DBB DBB

HYDRAULIC CONTROL, Clutch Actuator

-2 3 4 5 6 7 8

U U

CLIP, Tube To Dash Panel STUD, .312-18x2.00 BRACKET, Clutch Tube NUT, Hex Flange Lock, .312-18 COVER, Master Cylinder CLIP, Wrap Around, Tube To Dash Panel SCREW, Hex Self Tapping, .19-16x. 50, Clip To Dash Panel

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Pedal, Clutch Figure 006-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DBB] = All Manual Transmissions 1 J400 3909 4 2 3 5200 2750 4 5114 396AA 2 2 1 J U J DBB DBB DBB

NUT, Hex Flange With Serration PEDAL, Brake, See Group 5 , (NOT REQUIRED) PAD, Pedal

RETAINER, Clutch Rod

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 7 - Cooling
Illustration Title Group-Fig. No.

Radiator and Related Parts
Radiator And Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 007-110

Water Pump and Related Parts
Water Pump, 2.4L Engine Water Pump, 4.0L Engine ....................................................... ....................................................... Fig. 007-202 Fig. 007-205

Tank, Coolant Engine
Tank, Coolant Recovery ........................................................ Fig. 007-310

Pulleys and Related Parts
Drive Pulleys, 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Pulleys, 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 007-402 Fig. 007-405

Drive Belts
Drive Belts, 2.4L Engine Drive Belts, 4.0L Engine ........................................................ ........................................................ Fig. 007-510 Fig. 007-515

Lines, Transmission Oil Cooler
Oil Cooler Lines, 2.4L Engine Oil Cooler Lines, 4.0L Engine .................................................... .................................................... Fig. 007-610 Fig. 007-620

Grilles
Grille And Related Parts ........................................................ Fig. 007-705

January 6, 2004

Radiator And Related Parts Figure 007-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code DBB = Manual Trans Note: Sales Code DG0 = All Auto Trans Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 653AB 1 J 55037 652AA 1 J 55037 654AB 1 U -2 5102 022AA 2 J 2 U 3 4773 259 1 U 1 J 1 J 4 5 6 7 5202 8264 52080 030AC 5200 5580 6034 356 6503 334 1 1 1 1 3 J 55116 901AA 1

RADIATOR, Engine Cooling DG0 DBB ER0 FITTING, Coolant DG0 ER0 DRAINCOCK, Radiator ER0 DBB DG0 SCREW, (NOT SERVICED) (Not Serviced) CAP, Radiator U-NUT, Multi-Thread Spring, 1/4-20, (NOT SERVICED) (Not Serviced) HOSE, Radiator Upper Upper CLAMP, Hose to Radiator SCREW AND WASHER, Hex Head, .312-18x2.38 BOLT, Hex Flange Head, M8x1. 25x28 HOUSING, Thermostat

8 9 10 11

ER0 ED1 ER0 ER0 ED0

12 13 14

5300 6192 53010 553AB 52028 186AB 53010 552AA 53010 554AA 53020 547AC 5503 6369 6034 927

1 1 1 1 1 1 1 1

ER0 ED0 ER0 ED0 ED0 ER0 ER0

THERMOSTAT, 195 Degrees THERMOSTAT GASKET, Thermostat

15 16 17

52028 265AB 52080 031AC

1 1

J

ER0 ED1

SEAL, Condenser SCREW AND WASHER, Hex Head, .312-18x.970 HOSE, Radiator Lower Lower

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Radiator And Related Parts Figure 007-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

52028 144AB 18 52027 925AC 52028 127AD 55037 635AC 19

1 1 1 1

U J U

ER0 SHROUD, Fan ER0 ER0 ED0 SCREW AND WASHER, Hex Head, .25-20x.875, (NOT SERVICED) (Not Serviced) FAN, Cooling

-20 5202 7893 # 55037 695AA 6025 007 5202 7893 6034 860 52027 883AC 5102 022AA 26 27 28 4781 489AA 3200 2983 3200 2366 1 1 2 1 4 1 2 2 1 1 1 J U ER0 ED0 ER0 ED0, ER0 ER0 DG0 ER0 ED0 ER0

21 22 23 24 -25

NUT AND WASHER, Hex, .312-18 FAN, Cooling BOLT AND WASHER, Implement Attaching DRIVE, Fan FITTING, Coolant

CONNECTOR, Water Outlet CLAMP, Hose, 32mm Black CLAMP, Hose, 55mm Black

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Water Pump, 2.4L Engine Figure 007-202
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE:Sales Codes: [EDZ] = 2.4L 4 CYL DOHC 16V 1 4694 307AC 1 2 6503 255 4 3 4621 564 1 4 6503 180 1 5 53010 517AC 1 6 6506 770AA 5

ED0 ED0 ED0 ED0 ED0 ED0

PUMP, Water BOLT, Hex Head, M6x1.0x22 SEAL, Water Pump Body O RING, Water Inlet Tube TUBE, Water Pump Inlet SCREW

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Water Pump, 4.0L Engine Figure 007-205
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = 4.0L Gas Engine 1 5012 366AC 1 2 5010 956AB 1 3 6036 004AA 4 4 5300 7978 1

ER0 ER0 ER0 ER0

PUMP PACKAGE, Water GASKET, Water Pump SCREW TUBE, Water Pump Heater Return

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Tank, Coolant Recovery Figure 007-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = 4.0L Gas Engine Note: Sales Code ED0 = 2.4L Gas Engine 1 52028 065AE 1 2 3 4 5 J318 0725 5207 9331 1 1

ED0, ER0

BOTTLE, Coolant Recovery HOSE, 5/8" I.D. 50 Foot Roll, (NOT SERVICED) (Not Serviced) CLAMP, Hose CAP, Coolant Reserve Tank SCREW, (NOT SERVICED) (Not Serviced)

ED0, ER0 ED0, ER0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Drive Pulleys, 2.4L Engine Figure 007-402
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; Sales Codes [ED0]= All 2.2L, 2.5L, 2.4L, 4 C 1 4861 277AB 1 2 53013 324AA 2 3 53031 722AA 1 4 53013 366AA 1 -5 6 3420 2781 5281 351AC 53013 352AD 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0

TENSIONER, Belt PULLEY, Idler PULLEY, Power Steering Pump PULLEY, Idler, without Air Conditioning SCREW BELT, Accessory Drive without Air Conditioning with Air Conditioning

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Drive Pulleys, 4.0L Engine Figure 007-405
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = All 4.0L Engines EV0 = All 4.7L Engines 1 4854 157 2 6502 425 3 4 5 6 7 8 9 -10 11 12 13 14 53010 258AB 4854 092 0153 748 6034 860 4854 4854 4854 6507 6505 6504 0154 032 026 089AB 743AA 488AA 344 854AA

1 3 1 1 1 4 1 1 1 1 1 1 4

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

BRACE, Power Steering Pump SCREW AND WASHER, Hex Head, M8x1.25x95 PULLEY, Power Steering Pump PULLEY, Idler SCREW AND WASHER, Hex BOLT AND WASHER, Implement Attaching PULLEY, Water Pump BRACKET, Alternator TENSIONER, Alternator Belt SCREW SCREW AND WASHER, Hex SCREW AND WASHER, Hex Head SCREW AND WASHER, Hex NUT, M8x1.25, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Drive Belts, 2.4L Engine Figure 007-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; Sales Codes [ED0]= All 2.2L, 2.5L, 2.4L, 4 Cylinder 1 5281 351AC 1 53013 352AD 1

ED0 ED0

BELT, Accessory Drive with Air Conditioning without Air Conditioning

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Drive Belts, 4.0L Engine Figure 007-515
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 53013 209AC 4854 033AB 53031 700AB 1 1 1 ER0 ER0 ER0

-2

BELT, Accessory Drive without Air Conditioning with Air Conditioning LABEL, Belt Routing

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Oil Cooler Lines, 2.4L Engine Figure 007-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 -7

52080 128AD 4815 987AB 52079 632AA 6506 121AA 5093 942AA 5015 930AA 4531 202

1 1 2 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0

DG6 DG6 DG6 DG6 DG6 DG6 DG6

TUBE & HOSE, Supply & Return CLIP, Oil Cooler Tube CLAMP, Oil Cooler Tube CLIP, Tube HOSE, Transmission Oil Cooler HOSE, Transmission Oil Cooler, Roll Stock CONNECTOR, Oil Cooler Hose

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Oil Cooler Lines, 4.0L Engine Figure 007-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 -9

55037 624AF 4815 987AB 4815 987AB 52079 632AA 6506 121AA 5093 943AA 52079 632AA 5015 930AA 4531 202

1 1 1 2 1 1 2 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6

TUBE & HOSE, Supply & Return CLIP, Oil Cooler Tube CLIP, Oil Cooler Tube CLAMP, Oil Cooler Tube CLIP, Tube HOSE, Transmission Oil Cooler CLAMP, Oil Cooler Tube HOSE, Transmission Oil Cooler, Roll Stock CONNECTOR, Oil Cooler Hose

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Grille And Related Parts Figure 007-705
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code EP0 = 2.5L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55174 594AD 1 2 3 4 5 6 7 -8 5503 6867 6100 548 5517 6218 5517 6181 55176 584AC 55176 585AB 1 3 1 2 1 1 55036 866AC 1

PANEL, Radiator Closure, after 1-397 SEAL, Condenser, Condenser to Grille,Right U-NUT, Multi-Thread Spring, 1/4-20, (NOT SERVICED) (Not Serviced) SEAL, Condenser, Condenser to Grille, Left BOLT AND CONED WASHER, Hex Head, M6x20x12.5 BRACE, Radiator, Radiator Guard ISOLATOR DEFLECTOR, Radiator Right Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

January 6, 2004

»

GROUP 8 - Electrical
Illustration Title Group-Fig. No. Illustration Title

GROUP 8 - Electrical
Group-Fig. No.

Starters
Starter ..................................................................... Fig. 008-105

Wiring-Instrument Panel
Wiring Instrument Panel & Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1405

Alternators
Alternator 2.4L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-205 Fig. 008-210

Wiring-Body & Accessories
Wiring--Body & Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1505

Wiring Repair
Wiring Repair Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Center Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1605 Fig. 008-1610

Modules
Modules .................................................................... Fig. 008-405

Relays
Power Distribution Center Relays and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-505 Fig. 008-510

Air Bag Systems
Air Bag Modules and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Bags and Clock Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1705 Fig. 008-1710

Sensors
Sensors 2.4L Engine [ED0] Sensors Engine 4.0L [ER0] Sensors, Oxygen 2.4L [ED0] Sensors Oxygen 4.0L [ER0] Sensors - Body . . . . . . . . . Sensors Drive Train . . . . . . ... ... .. ... ... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. Fig. 008-605 008-610 008-615 008-620 008-625 008-630

Spark Plugs-Cables-Coils
Spark Plugs--Cables--Coil ....................................................... Fig. 008-1905

Single Board Engine Controllers
Single Board Engine Controllers (JTEC Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-705

Switches
Switches - Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switches - Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-805 Fig. 008-810 Fig. 008-815

Horns
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-905

Battery Tray and Cables
Battery Tray & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1005

Lamps - Front, Rear and Courtesy
Lamps--Front . . . . . . . . . . . . Lamps--Rear . . . . . . . . . . . . . Lamps--Cargo-Dome-Courtesy Bulbs & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. 008-1105 008-1110 008-1115 008-1120

Wiring-Engine & Related Parts
Wiring--Engine & Related Parts ................................................... Fig. 008-1205

Wiring-Headlamp to Dash
Wiring--Headlamp / Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1305

January 6, 2004

«

Starter Figure 008-105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine [DGD] = 3 Sped Automatic Transmissions [DGG] = 3 Sped Automatic Transmissions [DBB] = Manual Transmissions 1 56041 914AC 1 56041 012AE 1 56041 436AC 1 -2 J400 6192 1 -3 -4 -5 -6 6101 848 6102 120AA 6505 488AA 6506 929AA 1 1 1 1

STARTER ER0 ER0 ED0 ER0 ER0 ED0, ER0 ED0, ER0 DG0 DBB DBB DBB DG0 DG0 BOLT AND WASHER, Hex Head, .375-16x1.75 SCREW AND WASHER, Hex Head, M10-1.50x30 SCREW, Alternator, Starter Mounting SCREW AND WASHER, Hex NUT, Hex Flange Lock, M8x1.25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Alternator 2.4L Engine Figure 008-205
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] = 2.5L Engine ERH=4.0L Power Tech Engine 1 56044 530AC 1 2 6102 120AA 1 3 6504 344 1 -4 -5 -6 7 5281 351AC 53013 352AD -8 4781 569AB 53013 366AA 53013 324AA -9 1 1 2 1 1 4861 371AA 6506 737AA 6506 990AA 1 2 3

ED0 ED0 ED0, ER0 ED0 ED0 ED0

ALTERNATOR SCREW, Alternator SCREW AND WASHER, Hex Head BRACKET, Alternator SCREW, Alternator Bracket, M10x1. 5x100.00, Bracket To Block SCREW, Hex Head, M10x1.5x40, Bracket To Block BELT, Accessory Drive With Air Conditioning Without Air Conditioning PULLEY, Idler Double Bearing, Idler/Timing Without Air Conditioning PULLEY, Alternator, Serviced with Alternator Only, (NOT SERVICED) (Not Serviced) CAP, Alternator Pulley, Serviced with Alternator Only, (NOT SERVICED) (Not Serviced) STUD, Alternator, Tensioner Mounting

ED0 ED0 ED0 ED0 ED0

77

-10

-11

6506 991AA

1

ED0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Alternator 4.0L Engine Figure 008-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [ER0]=4.0L Engine 1 56041 864AB 2 6505 488AA 3 6504 344 4 5 6 7 8 4854 0154 4854 4854 026 854AA 089AB 092

1 1 1 1 4 1 1 1 1

ER0 ER0 ED0, ER0 ER0 ER0 ER0 ER0 ER0 ER0

ALTERNATOR SCREW AND WASHER, Hex SCREW AND WASHER, Hex Head BRACKET, Alternator SCREW AND WASHER, Hex TENSIONER, Alternator Belt PULLEY, Idler BELT, Accessory Drive Without Air Conditioning With Air Conditioning

53013 209AC 4854 033AB

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Modules Figure 008-405
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

5600 4262

1

3 4 -5 6 -7 -8 -9

56010 209AD 56010 533AA J400 4642

1 1 1

56041 897AE 56047 125AB 6505 901AA

1 1 3

DG6

DG0

-10 55154 768AD 55156 374AC 1 1 U J 77

MODULE, Daytime Running Lamp, Daytime Running Lamp SCREW, 250-14x.625 (Not Serviced) ***, (NOT SERVICED) (Not Serviced) MODULE, Immobilizer MODULE, Air Bag Control SCREW, Round Head, .164-18x.560, Airbag Module Ground SCREW, M6.3x1.81x20.00 , (NOT SERVICED) (Not Serviced) MODULE, Transmission Control BRACKET, Module, Daytime Running Lamp SCREW, Hex Head, M6.3 x 1.27 x 16.00, Bracket to Transmission Module MODULE, Wiper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Power Distribution Center Relays and Fuses Figure 008-505
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [DG0] = All Automatic Transmissions 1

2 3 -4 5 6 7 8 9 10 11 12

4671 168 4638 094 4638 904 6102 075AA 6102 076AA 6102 077AA 6102 078AA 00AT M10 00AT M15 00AT M20 # 5134 137AA

AR 1 1 AR AR 1 AR 2 AR 1 AR

DG0

POWER DISTRIBUTION CENTER, Serviced in Headlamp to Dash Harness, (NOT SERVICED) (Not Serviced) RELAY, Mini, ABS Pump, Clutch, Heater & Foglamp RELAY PACKAGE, Electrical, Rear Defroster Relay SEAL, Rear Defroster Relay FUSE CARTRIDGE, 20 Amp FUSE CARTRIDGE, 30 Amp FUSE CARTRIDGE, 40 Amp FUSE CARTRIDGE, 50 Amp FUSE, Mini, 10 AMP, Red FUSE, Mini, 15 AMP, Light Blue FUSE, Mini, 20 AMP, Yellow COVER, Power Distribution Center

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuse Block Figure 008-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [DG0] = All Automatic Transmissions 1

2 3 4 5 -6 -7

00AT M10 00AT M15 00AT M20 00AT M25 56047 126AA 6101 757

2 AR 1 AR 1 2

DG0 ED0 DG0

BLOCK, Fuse, Serviced in Cross Body Harness, (NOT SERVICED) (Not Serviced) FUSE, Mini, 10 AMP, Red FUSE, Mini, 15 AMP, Light Blue FUSE, Mini, 20 AMP, Yellow FUSE, Mini, 25 Amp, Natural BREAKER, Circuit FUSIBLE LINK

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors 2.4L Engine [ED0] Figure 008-605
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine 1 56041 552AD -2 6507 220AA 3 4 5 6 7 -8 -9 -10 56028 364AA 5019 411AB 4608 303AB 5602 7873 56041 018AB 6505 501AA 5072 759AA 55177 252AB

1 1 1 1 1 1 1 2 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

SENSOR, Crankshaft Position SCREW, M6x1x14, Crank Sensor Mounting SENSOR, Air Temperature SENSOR KIT, Throttle Position SWITCH, Oil Pressure SENSOR, Coolant Temperature SENSOR, Map SCREW, M4x16, Map Sensor attaching SENSOR, Camshaft BRACKET, ABS Sensor

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors Engine 4.0L [ER0] Figure 008-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [ER0]=All 4.0L Engine [DG0]=All Automaic Transmissions 1 4868 672AA 1 2 4897 023AA 1 3 53010 615AA 1 4 56027 865AB 1 4727 451AA 1 -5 6503 520 2

ER0 ER0 ER0 ER0 ER0 ER0 DBB DG0 DBB

-6 -7 8 9 -10 11 12 -13

6501 957 56041 697AA 5602 7872 56044 545AA 6504 512 5019 411AB 5602 7873 56027 978AB 56044 191AA J420 0413 55177 252AB

1 1 1 1 2 1 1 1 1 2 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DG0 DBB

SWITCH, Oil Pressure SENSOR, Camshaft DRIVE, OIL PUMP SENSOR, Crankshaft Position Manual Transmission Automatic Transmission BOLT AND WASHER, Hex Head, M7x1.00x25, [Crank Sensor attaching, M7x1.00x25.00] SCREW, [M6x1.00x20.00] BRACKET, Crank Sensor Wiring SENSOR, Air Temperature SENSOR, Map, 11/02/02 & After SCREW, Pan Head, Map Sensor attaching SENSOR KIT, Throttle Position SENSOR, Coolant Temperature BRACKET, Oxygen Sensor Connector PLUG, Cylinder Block Oil Hole, Oxygen Sensor Hole BRACKET, ABS Sensor

DG0

-14 -15

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors, Oxygen 2.4L [ED0] Figure 008-615
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

56041 944AA 56041 846AA

1 1

ED0 ED0

SENSOR, Oxygen, Before catalyst SENSOR, Oxygen, After catalyst

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors Oxygen 4.0L [ER0] Figure 008-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5

# 56028 994AA # 56028 995AA # 56028 996AA # 5139 021AA

1 1 1 1

ER0 ER0 ER0 ER0

SENSOR, Oxygen, Before catalyst rear SENSOR, Oxygen, Before catalyst front SENSOR, Oxygen, After catalyst front SENSOR PACKAGE, Oxygen, After catalyst rear CLIP, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors - Body Figure 008-625
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5200 7804 5200 7805 5602 6766 5602 6767 2 3 4 5 5200 8920 5602 7727 5602 7332 5602 7728 5602 7729 5200 8919 5604 2395 56047 123AB 1 1 1 1 1 2 1 1 1 1 1 1 J J J J

J

J J

-6 -7 -8

BRACKET, Brake Sensor Right Left At Steering Knucle / Upper Ball Stud, Right At Steering Knucle / Upper Ball Stud, Left BRACKET, ABS Sensor SENSOR, Anti-Lock Brakes, Front SENSOR, Battery Temperature SENSOR, Anti-Lock Brakes Rear Right Rear Left BRACKET, ABS Sensor SENSOR, Ambient Temperature BRACKET, Ambient Temperature Sensor

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sensors Drive Train Figure 008-630
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 -2

5602 7905

1

SENSOR, Vehicle Speed SENSOR, Transmission Output Speed ER0 ED0 ER0 ED0 ER0 ED0 DG6 DG6 SENSOR, Transmission Input Speed DG6 DG6 SENSOR, Manual Valve Lever DG6 DG6 SENSOR, Speed SEAL, Speed Sensor (O-Ring) SCREW, Hex Head, Speed Sensor Wiring Clip to Frame

52854 001AA -3 4799 061AB -4 4659 677AC -5 -6 -7 5093 610AA 5093 612AA 6503 254

1 1 1 1 1 1 1 1 2

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Single Board Engine Controllers (JTEC Module) Figure 008-705
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [ED0]=24L Engine [ER0]=4.0L Engine [DG0]=Automatic Transmission [DBB]= Manual Transmission [NA1]=Export Emission [NAS]=U.S. 50 States Emission [NB3]=Euro Stage III Emission [NBJ]=Japan Low Emission Vehicle [NBT]=Transitory Low Emission Vehicle [NBV]=Low Emission Vehicle 1 # 56044 419AC 1 # 56044 474AC 1 # 56044 477AC 1 # 56044 478AC # 56044 # 56044 # 56044 # 56044 421AC 422AC 433AC 447AC 1 1 1 1 1 1 1 1 1

S H, L, M, P H, L, M, P

ER0 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ED0 ED0

DDD DG6 DDD DG6 DDD DDD DG6 DG6 DG6 DG6 DDK DDK

MODULE, Powertrain Control [NAS] [NBG] [NAS] NB9] [NAS] [NBG] [NAS] [NBG] [NA1] [NB3] [NA1] [NBJ] [NAS] [NBG] [NA1] [NB3] [NA1] [NB3] [NA1] [NBJ] [NAS] NB9] [NA1] [NB3] SCREW, [.190-16x1.75] , (NOT SERVICED) (Not Serviced) COVER, Module, (NOT SERVICED) (Not Serviced) BRACKET, Control Unit

S H, L, M, P

# 56044 452AC # 56044 455AC # 56044 473AC 2 3 4 56041 929AB

1

DG0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Switches - Instrument Panel Figure 008-805
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: DG0=Automatic Transmission DBB= Manual Transmission 1 56009 640AB 1 2

-3 4

5016 708AC 5016 709AC 5016 710AC 55315 027AB

1 1 1 1

5016 711AB

-5 6

55315 026AB 4793 576AB

1 1 1 1 1 1 1 DG0 DBB DBB

SWITCH, Headlamp Leveling, Headlamp Leveling (Export) SWITCH, Multifunction, Left Stalk Includes Interior Lights, Exterior Lights (High/Low) & Turn Signal Controls Without Foglamp With Front Foglamp With Rear Foglamp (Export) WATERSHIELD, Switch, Left SWITCH, Intermittent Wiper, Right Stalk Includes Windshield Washer & Wiper Functions Without Foglamp With Front Foglamp With Rear Foglamp WATERSHIELD, Switch, Right SWITCH, Ignition

-7 8

6035 021

SCREW, Pan Head Tapping, .12540x.437, Igniton Switch Attaching SWITCH, Electric Back Light

5600 7250 9 5600 7249 10 56007 285AB 5600 7329 5600 7330 56047 065AA 11 5013 832AA

1 1 1 1 1 1 1 1 1 1 1 1 U 77

DBB DG0 DBB DG0 DBB DBB DG0 DBB DG0 DBB DG0 SWITCH, Wiper and Washer Rear Rear PLUG, Switch Opening Over Drive Lockout Heated Rear Window Heated Rear Window Rear Washer & Wiper Rear Washer & Wiper Axle Lock Axle Lock SWITCH, A/C and Heater Vacuum Without Air Conditioning

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Switches - Instrument Panel Figure 008-805
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5013 833AA 12 5600 9047 13 14 4671 336

1 1 1 1

U J U

77 DBB DBB

With Air Conditioning SWITCH, Clutch Starter Interlock

77

15 16

5GY38 DX9AA 1 5GY39 DX9AA 1 5212 7960 1 56010 301AB 1 1 1 1 1 DBB DG0 DG0

SWITCH, SWITCH, Right Left SWITCH, SWITCH,

Stop Lamp Speed Control

Parking Brake Passenger Airbag Disarm

17 -18 -19

56053 025AA 56047 020AA 4886 258AA

SWITCH, ABS Acceleration SWITCH, Overdrive Lockout SWITCH, Programing Bypass

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Switches Drivetrain Figure 008-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine [DBB] = Manual Transmission [DGG] = 3 Speed Automatic Transmission [DGD] = 3 Speed Automatic Transmission [DGQ] = 5 Speed Automatic Transmission [DDD] = 5 Speed Manual Transmission 1 4868 672AA 1 4608 303AB 1 2 4659 677AC 1 1 3 5600 7163 1 J 1 U 1 4 J813 4473 1 1 1 1 1 1 1 1 1

SWITCH, Oil Pressure ER0 ED0 SENSOR, Manual Valve Lever 77 ER0 ED0 ER0 ER0 ED0 DG6 DG6 SWITCH, Back Up Lamp 77 77 DDD DDD DDK SWITCH, Transfer Case Mode DDK, DG0 DDD ED0 77 DG0 DBB DG0 SWITCH, Transfer Case, 5 Position SWITCH, Power Steering SWITCH, Blower Control, With or Without Air Conditioning SWITCH, Overdrive Lockout SWITCH, Axle Lock

-5 6 -7 -8 -9

5083 138AA 56044 169AA 5011 214AA 56047 020AA # 56047 066AC

J U

-10

56044 169AA

J

ED0

SWITCH, Power Steering

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Switches - Body Figure 008-815
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1

4687 558

2

SWITCH, Door Ajar

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Horns Figure 008-905
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3

56047 032AA

1

HORN, Low Note SCREW, Tap, M8x1.25x22, (NOT SERVICED) (Not Serviced) BRACKET, Horn Mounting (Serviced In Assembly Item # 1), (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Battery Tray & Cables Figure 008-1005
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] =2.5L Engine [ER0] =4.0L Engine 1 5502 6434 2 55174 728AB 3 55174 782AD 55174 783AD 4 6100 583 5 6 7 4793 062 5604 5602 5501 6025 1046 7332 4361 007 431AB 432AB 004AB 426AB 0180 077 4364 945

2 1 1 1 4 1 1

ED0, ER0 ED0, ER0 J

ROD, Battery TRAY, Battery REINFORCEMENT, Battery Tray Right Left BOLT AND CONED WASHER, Hex Head, M8x25x20 BOLT, Hex Head, 5/16x18x3/4 BATTERY LABEL, Battery Eroupe French SENSOR, Battery Temperature BRACKET, Battery Hold Down NUT AND WASHER, Hex, .312-18 WIRING, Battery

1 1 1 1 2 1 1 1 1

8 9 10 11

-12 -13 -14 -15 -16

# 56044 # 56044 # 56048 55176

J U J

77

ER0 ER0 ED0 PROTECTOR, Wiring SCREW, .437-14x.75, (NOT SERVICED) (Not Serviced) LABEL, Battery Jump Start NUT, Hex, M6x1, Battery Cable to PDC attaching BRACKET, Wiring Harness Located Near Steering Column Shaft, Left Mounted by Dash Panel, Right

5604 1047 6101 808

1 2

J

56044 161AA 56044 162AB

1 1

J

ED0 ED0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Lamps--Front Figure 008-1105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] = 2.5L Engine [ER0] = 4.0L Engine 1 0154 905AA

1

2 55055 036AD 55055 039AD 55055 250AD 55055 251AD 55055 037AD 55055 040AD 55055 041AD 4874 379 4874 380 55055 032AE 55055 033AE 55055 038AD 5602 1441 4897 446AA L000 0561 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U 77 J U U U J J J J U 77 77 77

77

3 -4 5 6 7

5263 188

1

8 9

6101 443 4874 378

6 1 1 1 1

BULB, H6024BL, For use with 7‘ Round Headlamp (Replacement Sealed Beam Bulb) HEADLAMP Without Leveling (Europe), Right Without Leveling (Europe), Left With Leveling (Europe), Right With Leveling (Europe), Left Without Leveling (Europe), Left With Leveling (Europe), Right With Leveling (Europe), Left Europe (Qty. 02) Europe (Qty. 02) 7‘ Round (Complete Headlamp Assembly), Right 7‘ Round (Complete Headlamp Assembly), Left Without Leveling (Europe), Right LAMP, Underhood LENS, Lamp Module, Underhood Lamp BULB, 561, Underhood Lamp SCREW, 0.190-16x.625 , (NOT SERVICED) (Not Serviced) LABEL, Headlamp Leveling, H/Lamp Leveling System (AUSTRALIA, SOUTH AFRICA, SOUTH KOREA, UNITED KINGDOM, UNITED KINGDOM MARKET PACKAGE) NUT AND WASHER, Hex, M5x.80 RETAINER, Headlamp Bulb

J U J

77 77 SEAT, Headlamp, Serviced in Item 5 Headlamp, (NOT SERVICED) (Not Serviced) BEZEL, Headlamp

10

11

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Lamps--Front Figure 008-1105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

12 13 14

5505 5046 5505 5047 J400 0141 6035 977AA 55155 628AB 55155 629AB 4399 599 55155 460AB 55155 461AB 0153 624

1 1 4 4 1 1 1 1 1 2

-15 16

-17 18 19

-20 21 -22 23 -24 25 26

55157 033AA 55157 032AA 4399 900 6035 977AA L000 3157 55055 095AG L00H 355W 6101 445

1 1 1 4 1 2 1 2

J J J

# 56047 146AC # 56047 147AC # 56047 148AC -27 -28 4864 773 4874 382 29 30 31 55155 764AB 6030 441

1 1 1 1 1 1 1 2

J J

ED0, ER0 ED0, ER0 ED0, ER0

Chrome, Right Chrome, Left NUT, Square, .286x.355, Right or Left SCREW, Tapping, .164-18x.625 LAMP, Side Marker Right Left SEAL, Side Marker & Turn Signal LAMP, Side Repeater Right Left BULB, W3W, Side Repeater or Side Marker NUT, (NOT SERVICED) (Not Serviced) LAMP, Park and Turn Signal Left Right SOCKET, Park, Turn, and Side Lamp SCREW, Tapping, .164-18x.625 BULB, 3157 LAMP, Fog BULB, Fog Lamp, H-3 55 WATT NUT AND WASHER, Hex Nut-Coned Washer, M8 x 1.25 WIRING, Headlamp Without Foglamp With Foglamp With Foglamp (Export) RETAINER, Fog Lamp Bulb ACTUATOR, Headlamp Export

J J U J

77 BRACKET, License Plate, Export PIN, Retainer SCREW, M6X1.00X16.00, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Lamps--Front Figure 008-1105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

32 -33 4874 381 1 1 J U

77

NUT, M6x1.00, (NOT SERVICED) (Not Serviced) CAPSULE, Headlamp Level Connector Export Export

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Lamps--Rear Figure 008-1110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55155 624AC 56018 648AC 56018 649AC L000 2057 L000 1156 2 1 1 1 1

2 3 4 5

4856 459 5600 6514 6 7 55055 280AB 55156 490AA 6507 364AA

2 1

LAMP, Tail Stop Turn Europe Right Left BULB, 2057 BULB, 1156 SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) LENS, Taillamp Europe J SCREW/WASHER, (NOT SERVICED) (Not Serviced) LAMP, High Mounted Stop Without Off Road Group With Off Road Group SCREW, CHMSL to Spare Tire Mounting Bracket Attaching SCREW AND WASHER, Hex Head, .312-18x1.00, (NOT SERVICED) (Not Serviced) BRACKET, License Plate BRACKET, LICENSE Mounting, Europe LAMP, License BRACKET, License Lamp BULB, W10/5 LENS, Ash Receiver Lamp LAMP, Fog, Europe (Rear) Red BULB, P-25-1 LENS, Fog Lamp CLAMP, Contact Button, CHMSL Contact Button SCREW, Pan Head, .190-16x.5 SCREW, M6x1x20, (NOT SERVICED) (Not Serviced) NUT, M6x1.00, (NOT SERVICED) (Not Serviced) SCREW, M6X1.00X16.00, (NOT SERVICED) (Not Serviced) SWITCH, Door Ajar

-8 9

1 1 4

10 11 -12 -13 -14 -15 16 -17 -18 19 20 21 22 23 24

5517 4994 55175 106AB 5505 5278 55155 767AB L002 825W5W 5515 5619 5505 5273 0153 622 4864 772 5600 9056 0154 631

1 1 2 1 2 2 1 1 1 1 3

77

4687 558

2

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Lamps--Cargo-Dome-Courtesy Figure 008-1115
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5HU98 DX9AE 1 5HU99 DX9AE 1 5JP54 DX9AA 5JP55 DX9AA 2 56047 121AC 3 1 1 1 1 77 77

HOUSING, Speaker Black (Speaker Grille, Lamp, Lens & Wiring Included), Right Black (Speaker Grille, Lamp, Lens & Wiring Included), Left Export, Right Export, Left WIRING, Speaker - Rear Export CUP, Wire Cup (Serviced with Speaker Housing) , (NOT SERVICED) (Not Serviced) SLEEVE, Isolator

4 5093 022AA 5 # 56047 114AC 6 L002 1102 7 56047 115AA 8 5086 805AA 9 56038 566AE 10 -11 12 56042 559AA L000 0906 1 1 1 1 1 1 1 1 1 1 77 1 1 1 1

Export LAMP, Dome Serviced with Bulb (Export ) Serviced with Bulb BULB, 211-2 Export LENS, Dome Lamp Export GRILLE, Speaker Export SPEAKER, Rear Export LAMP, Courtesy BULB, 906 SCREW, Self Tapping, M4.2x1. 69x19.05

6032 723

2 2

U J

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Bulbs & Sockets Figure 008-1120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [DG0] = All Automatic Transmission 1 L00H 460W 1 J -2 -3 -4 -5 L000 921E L000 3157 L000 0658 4874 122AB 4874 123 -6 -7 -8 -9 -10 -11 5013 829AA 4874 349 L000 0194 L000 0906 L000 7528 L000 3893 1 1 1 1 1 1 1 1 5 1 1 2 1 1 J

DG0 DG0 DBB DBB DG0 U 77 ED0, ER0

BULB, Headlamp, Halogen [ECE] Export BULB, 921 BULB, 3157 BULB, 658, PRNDL Cover BULB AND SOCKET Switch Illuminator Switch Illuminator Switch on Indicator Switch on Indicator BULB, Heater and A/C Control, With or without Air Condition BULB AND SOCKET BULB, 194 BULB, 906 BULB, P-25-2, Export BULB, T8/4 Export Export

J U

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Wiring--Engine & Related Parts Figure 008-1205
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0] =2.5L Engine [ER0] =4.0L Engine [DG0]=Automatic Transmission [DBB]= Manual Transmission 1 56044 401AA 1 # 56052 382AA 1 # 56044 435AB 1 # 56044 436AB 1 # 56044 438AB 1 # 56044 # 56044 # 56044 # 56044 # 56044 # 56044 56044 # 56044 439AB 440AB 441AB 442AB 443AB 444AB 401AA 437AB 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

WIRING, Engine J J J J U U U U J J J J J J J J J 77 78 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ED0 ER0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 DDD DG0 DG0 DDD DG0 DDD DG0 DDD DG0 DDD DDD DG0 DDD DG0 DG0 DD0 With [NA1], [BGA] or [BRW] With [NA1], [BGA] or [BRW] With [NAS], [BGA] or [BRW] & without [AWL] With [NA1] & without [NBJ] With [NA1] & without [NBJ] With [NA1] & [NBJ] With [NA1] & [NBJ] With [NA1] & [BGK] With [NA1] & [BGK] With [NAS], [BGA] or [BRW] & without [AWL] With [NAS], [BGK] & without [AWL] With [NAS], [BGK] & without [AWL] With AWL With AWL

2 -3 -4 5 6 -7 -8 -9 -10

# 56044 445AB # 56044 446AB # 56044 453AB # 56044 454AB # 56048 001AB # 56048 003AB 5300 8550 5073 039AA 5600 9433

52109 568AA 55176 744AD 56041 379AA

1 1 1

77

ER0

DBB

56044 161AA

1

J

ED0

CLIP, [NAS] STRAP, Tie, Oxygen Sensor Wiring CAP, Screw Cover PLUG, Oxygen Sensor, (NOT REQUIRED) NUT AND WASHER, .312-18, (NOT SERVICED) (Not Serviced) WIRING, Leak Detection Pump BRACKET, Engine Wiring CLIP, Housing, On Bell Housing for Wiring leading to Oxygen Sensor BRACKET, Wiring Harness Located Near Steering Column Shaft, Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Wiring--Engine & Related Parts Figure 008-1205
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-11

56044 162AB 52059 580AB

1 1

ED0

Mounted by Dash Panel, Right CONNECTOR, Vacuum, Vapor Canister

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Wiring--Headlamp / Dash Panel Figure 008-1305
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: EP0=2.5L Engine ER0=4.0L Engine 1 # 56047 201AC

1

J

ER0

DG0

# 56047 217AC # 56047 218AC # 56047 219AC # 56047 220AC # 56047 221AC # 56047 222AC # 56047 223AC # 56047 202AC

1 1 1 1 1 1 1 1

J J J J J J J J

ER0 ER0 ED0 ED0 ED0 ED0 ED0 ER0

DG0 DBB DG0 DBB

DBB

# 56047 203AC

1

J

ER0

DG0

# 56047 204AC

1

J

ER0

DBB

# 56047 # 56047 # 56047 # 56047

205AC 213AC 214AC 215AC

1 1 1 1 1 AR 1

J U J J 77

ER0 ER0 ER0 ER0 ER0

WIRING, Dash Panel With [BGA] or {BRW], without [LMK] & with or Without [DSE] or [NHM] With [BGK] & [LMK] With [BGK] & without [LMK] With [BGA], [HA0], without [LMK] & with or without [DSE] With [BGA], [HA0], without [LMK] & with or without [DSE] With [BGA], [HC0], without [LMK] & with or without [DSE] With [BGA], [LMK], [HC0] & Without [DSE] With [BGA], [LMK], [HC0] & Without [DSE] With [BGA] or {BRW], without [LMK] & with or Without [DSE] or [NHM] With [NHM], [BGA] or {BRW], without [LMK] & with or Without [DSE] With [NHM], [BGA] or {BRW], without [LMK] & with or Without [DSE] With [BRW], [LMK] & [DSE] With [BRW], [LMK] & [DSE] With [BGA] or {BRW], [LMK] & Without [DSE] With [BGA] or {BRW], [LMK] & Without [DSE] COVER, Power Distribution Center BRACKET, Power Distribution Center SCREW, M6.3x1.81x20, Tapping (M6.3x1.81x20.00) Not Serv,, (NOT SERVICED) (Not Serviced) WIRING, Headlamp

DG0 DBB

# 56047 216AC 2 3 4 # 5134 137AA 56010 210AB

5

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Wiring--Headlamp / Dash Panel Figure 008-1305
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

# 56047 146AC # 56047 147AC # 56047 148AC -6 56047 127AB 56047 128AB 56009 901AA

1 1 1

J J

ED0, ER0 ED0, ER0 ED0, ER0

Without Foglamp With Foglamp Europe BRACKET, Wiring Harness Side Cowl Side Cowl Battery & Engine

1 1 1

U J U

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Wiring Instrument Panel & Fuses Figure 008-1405
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [DG0]=All Automatic Transmissions 1 # 56047 207AC 1 # 56052 460AB 1 J # 56047 208AC 1 J # 56047 209AC 1 J # 56047 210AC 1 # 56047 211AC 1 # 56047 212AC 1 # 56047 225AD 1 J # 56050 329AB 1 # 56050 501AD 1 -2 56009 391AL 1 3 4868 008AA 1 4 00AT M10 2 5 00AT M20 1 6 4868 008AA 1 -7 4607 084 1 -8 56009 654AB 1 -9 6101 757 2

78

DG0

DG0

WIRING, Instrument Panel [VJ0] [RCD,VJ0] [VK0] Export Standard, Export [VJ0,DSE] [VK0,DSE] [CGZ] [DSE] [AHF] LABEL, Fuse Block FUSE CARTRIDGE, 40 Amp FUSE, Mini, 10 AMP, Red FUSE, Mini, 20 AMP, Yellow FUSE CARTRIDGE, 40 Amp FLASHER COVER, Wiring Protector FUSIBLE LINK

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Wiring--Body & Accessory Figure 008-1505
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [EP0]=2.5L Engine [ER0]=4.0L Engine 1 # 56047 160AC # 56047 168AC # 56047 169AC # 56047 170AC # 56047 172AC # 56052 383AB # 56052 459AB # 56052 460AC # 56052 328AC # 56052 383AC # 56052 459AC # 56047 161AC # 56047 162AC # 56047 163AC # 56050 620AC # 56047 164AD # 56047 165AC # 56047 166AC # 56047 167AC 2 56009 377AD 56009 377AE 3 4362 012 4 6036 521AA 5 56047 128AB 56047 127AB -6 55352 706AA -7 5600 9085 -8 0154 628 -9 -10 -11 -12 -13 -14 4874 085 56009 333AB 56009 338AB 52109 568AA 56047 087AC 6503 071

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 3 3 1 1 4

J J U U U J J J J J J J J J J J J J J

77 77 77 77 77 78 78 78 78 78 78 77 77 77 77 77 77 77 77 78 77

WIRING, Body [CGZ] [VK0,RCU], Export [VJ0], Export [VJ0,RCU], Export [VK0,RCU], Export [RCU,VK0] [RCU,VJ0] [RCD,VJO] [RCD,VKO] [RCU,VKO] [RCU,VJO] [VJ0] [VJ0,RCU] [VK0] [AHF] [VK0,RCU] [VJ0], Export [VJ0,RCU], Export [VK0], Export WIRING, Hardtop

TERMINAL, CHMSL Contact Button GROMMET, Sliding Door BRACKET, Wiring Harness J U COVER, Wiring Protector WIRING, Rear Bumper SCREW, Tapping, .164-18x.625, Rear Body Harness Attaching WIRING, Air Conditioning Module CLIP, Wire Attaching (Clip) RIVET WIRING, Leak Detection Pump WIRING, Mirror Jumper CLIP, Line&Hose, Rear Wiper Harness

U

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Wiring--Body & Accessory Figure 008-1505
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-15 -16

6505 192AA

2

55395 146AA

1 1

J

78 77

PLUG, Wire Harness Holes at Rear Bumper COVER, Wiring Protector Plate Hardtop Disconnect Plate Hardtop Disconnect

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Wiring Repair Packages Figure 008-1605
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-1

5013 930AD

1

-2 -3 -4 -5 -6 -7

5014 757AD 5019 912AA 5073 029AA 5600 7554 5083 221AA 4794 703AB

1 1 1 2 1 1

WIRING PACKAGE, Underhood Connector Repair, For Electrical Connector Repair Information visit the World Wide Web at http://dto. vftis.com/mopar/disclaimer.asp MANUAL, Connector Repair TOOL, Crimping WIRING KIT, Electric Repair, With Tool TERMINAL, Female, Licenses Lamp WIRING KIT, 22 Way, Female CONNECTOR, Wiring, Trans Solenoid

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Power Distribution Center Repair Figure 008-1610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 -2

5014 460AC 5073 653AA

1 1

REPAIR KIT, Power Distribution Center REPAIR KIT, HARNESS

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Air Bag Modules and Sensors Figure 008-1705
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

56010 533AA 56010 301AB

1 1 1 DBB DG0

MODULE, Air Bag Control SWITCH, Passenger Airbag Disarm Air Bag Deactivation Air Bag Deactivation

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Air Bags and Clock Springs Figure 008-1710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3

# 5JG52 DX9AC # 56047 144AB 55314 982AF

1 1 1 1 J U

AIR BAG, Driver CLOCKSPRING AIR BAG, Passenger 77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Spark Plugs--Cables--Coil Figure 008-1905
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [ED0]=2.4L Engine [ER0]=4.0L Engine 1 56041 818AC 56044 075AC -2 5102 091AA 3 SP00 0ZFR5N SPRE1 4MCC5 4 56041 476AA 4609 103AB -5 6502 921 -6 6102 146AA -7 # 56028 644AB 56041 889AA 6101 802 4693 243AA 3300 4242

2 2 1 6 4 1 1 4 4

ED0 ED0 ED0 ER0 ED0

CABLE, Ignition [#2,3] [#1,4] CABLE PACKAGE, Ignition SPARK PLUG

COIL, Ignition ER0 ED0 ED0 ER0

SCREW, Ignition Coil Mounting SCREW AND WASHER, Ignition Coil Mounting CAPACITOR, Ignition

-8 -9 -10

1 1 1 4 1

ED0 ER0 ED0 ED0 ER0

NUT, Capacitor mounting ISOLATOR CLAMP, Distributor

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 8A - Instrument Panel and Radios and Consoles
Illustration Title Group-Fig. No.

Instrument Panel
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-110

Instrument Panel Cluster
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-210

Radio, Antenna, and Speakers
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-315 Fig. 08A-320 Fig. 08A-325

Consoles
Consoles Full & Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-410

January 6, 2004

Instrument Panel Figure 08A-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5EU50 XDVAE 1 5EU50 ZJ3AE 1 2 5DP1 6XDV 5DP1 6ZJ3 5DP1 7XDV 5DP1 7ZJ3 4524 342 6035 369 5GW62 DX9AA 5GW62 BS2AB 6034 949 5HG72 DX9AA 4731 028 5511 5652 1 1 1 1 2 4 1 1 5 1 3 1

-3 4 5

COVER, Instrument Panel [DV] [J3] BEZEL, Speaker [DV], Right [J3], Right [DV], Left [J3], Left CLIP SCREW, Piercing, .164-15x1.25 BEZEL, Instrument Cluster [AYG] SCREW BEZEL, Instrument Panel, Center BUMPER, Center Bezel MAT, Console Cup Holder, Center Tray Rubber Insert COVER, Instrument Panel, Steering Column Opening [DV] With Headlamp Leveling [J3] With Headlamp Leveling [DV] Without Headlamp Leveling [J3] Without Headlamp Leveling PANEL, Knee Blocker, (NOT REQUIRED) GLOVE BOX, Instrument Panel [DV] [J3] STRAP, Glove Box Door Stop U J LATCH, Glovebox [DV] [J3] BUMPER, Glove Box Door HANDLE, Grab, I/Panel [DV] [DV] [J3] [J3] HANDLE, Grab, Bezel Only

6 7 -8 9 10

UA83 XDVAA UA83 ZJ3AA 5GV99 XDVAA 5GV99 ZJ3AA 11 12

1 1 1 1

5DP56 XDVAD 1 5DP56 ZJ3AD 1 -13 5503 7355 14 5EM2 8XDV 5EM2 8ZJ3 5503 7225 5DP5 2XDV 5DP5 2ZJ3 -17 1 1 2 1 1 1 1 U J U J 1 1

15 16

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Instrument Panel Figure 08A-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5EE1 1XDV 5EE1 1ZJ3 18 5511 5170 19 55314 982AF 20 5DU3 8XDV 5DU3 8ZJ3 -21 6101 455 22 5DP5 4XDV 5DP5 4ZJ3 -23 XX15 XX15 XX16 XX16 -24 XDVAA ZJ3AA XDVAA ZJ3AA

1 1 1 1 1 1 1 1 1 1 1 1

U J U J U J

[DV] [DV] [J3] [J3] STRIKER, Glove Box Door Latch

AIR BAG, Passenger J U U J U J 77 DOOR, Passenger Air Bag [DV] [DV] [J3] [J3] SCREW AND WASHER, Hex Head, M6x1x20 77 OUTLET, Air Conditioning & Heater [DV], Right [DV], Right [J3], Right [J3], Right PANEL, Instrument [DV] [J3] [DV] [J3] PANEL, Instrument, Cosmetic Repair Panel [DV] [DV] [J3] [J3] BAFFLE, Speaker, (NOT REQUIRED) OUTLET, Air Conditioning & Heater CLIP, Quarter Panel, I/Panel FILLER, I/P To A Pillar, FILLER, Gap (Serviced in Item # 5), (NOT SERVICED) (Not Serviced)

2 2 1 1 1 1 1 1 1 1

J U U J U J J J U U

77 77

5HG71 XDVAB 1 1 5HG71 ZJ3AB 1 1 25 26 -27 28 5FS1 0DX9 6503 175 2 5

U J U J

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Instrument Panel Figure 08A-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

29

30 31 # 56047 071AC 5101 964AA # 56047 071AC 5096 094AA 5101 964AA 32 5600 7329 5600 7330 56047 065AA 56007 285AB 33 -34 4685 536 4685 590 -35 4793 555 36 4793 554AB 37 4685 666AB -38 5600 8852 1 1 1 DG0 DBB 1 1 DBB DG0 2 2 DG0 DBB 1 1 1 1 1 1 1 1 1 1 1 DBB DG0 DBB DG0 DBB DG0 DG0 DBB 1 1 1 1 1 1 77 77 DBB DBB DG0 DBB DG0 DG0

FILLER, I/P To A Pillar, FILLER, Gap (Serviced In Item # 9), (NOT SERVICED) (Not Serviced) COVER, Radio Opening, (NOT SERVICED) (Not Serviced) BEZEL, Cigar Lighter 4 Switch Plugs, Cigar & Power Outlet with Socket / Cap Included 4 Switch Plugs Not Included 4 Switch Plugs, Cigar & Power Outlet with Socket / Cap Included 4 Switch Plugs Not Included 4 Switch Plugs Not Included 4 Switch Plugs Not Included PLUG, Switch Opening Rear Washer & Wiper Rear Washer & Wiper Heated Rear Window Heated Rear Window Axle Lock Axle Lock Overdrive Lockout Overdrive Lockout KNOB AND ELEMENT, Cigar Lighter BASE, Cigar Lighter

DBB DG0 RING, Cigar Lighter Mounting

POWER OUTLET

CAP, Power Outlet

CAP, Cigar Lighter, Without Cigar Lighter

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Instrument Cluster Figure 08A-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [ED0]=All 4 Cylinder Engine [ER0]=4.0L Engine 1 # 56047 016AE 1 # 56047 017AE 1 # 56047 078AG # 56047 018AE # 56047 019AE 2 3 6034 949 4874 344 1 1 1 5 1 1 4 4874 345 1 1 5 4874 346 1 1 6 U U U U U 77 77

ED0, ER0 ED0, ER0 ED0, ER0 ED0, ER0

CLUSTER [JCD] [JDB] [JDB,LPG] [JCK] [JD1] SCREW MASK, Instrument Cluster

ED0, ER0 LENS, Cluster ED0, ER0 GROMMET, Speedometer Trip Reset ED0, ER0 COVER, Cluster, Serviced in Assembly Only , (NOT SERVICED) (Not Serviced) BULB AND SOCKET

7 4874 349 5 5 8 L000 PC74 1 1 U ED0, ER0 U ED0, ER0 ED0, ER0

BULB, PC74

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Radio Figure 08A-315
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [RAD]=AM/FM Cassette /CD with Changer [RBB]=AM/FM Cassette with Changer [RBK]=AM/FM Compact Disc with Changer [RBP]=AM/FM Cassette /CD with Changer [RBT]=AM/FM Cassette /CD with Changer [RBY]=AM/FM Cassette /CD with Changer 1 # 5091 555AE 1 2 3 4 -5 -6 -7 -8 -9 -10 -11 6035 859 3 4 4 1 J J U # 5091 601AD # 5091 556AE # 5091 609AB # 5091 608AB # 5091 650AA 6101 945 5600 9161 56038 745AC 56038 744AC 1 1 1 1 1 4 1 1 1

RADIO, AM/FM/Cassette With CD, [RBB] RADIO, AM/FM/Cassette With CD, [RAD] RADIO, AM/FM with CD and Equalizer, [RBK] RADIO, AM/FM/Cassette With CD, [RBY] RADIO, AM/FM/Cassette With CD, [RBT] RADIO, AM/FM/Cassette With CD, [REH] SCREW, Radio Mounting STRAP, Ground BRACKET, Radio PLATE, Radio Opening, Rear Radio Plate Mounting CLIP, Speaker

77 SCREW, Round Head, .164-18x.560, Dedicated Radio Ground

-12

J400 4642

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Antenna Figure 08A-320
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 -8

56038 660AB 56009 081AC 5603 8504 5600 8929

1 1 1 1

77

J

56038 661AB

1

5094 003AA

1

ANTENNA, Base Cable And Bracket MAST, Antenna, Chrome COVER, Antenna Opening PLUG, Antenna Hole GROMMET, Antenna, (NOT SERVICED) (Not Serviced) CABLE, Antenna SCREW, .164-18x.75, (NOT SERVICED) (Not Serviced) ANTENNA, Satellite, [RB3]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Speakers Figure 08A-325
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5HU98 DX9AE 1 5HU99 DX9AE 1 2 3 56047 121AC 1

4 5 6 7 8 9 10

5093 022AA # 56047 114AC L002 1102 56047 115AA 5086 805AA 56038 566AE 56008 795AG 56038 719AC

1 1 1 1 1 1 2 2

HOUSING, Speaker Black (Speaker Grille, Lamp, Lens & Wiring Included), Right Black (Speaker Grille, Lamp, Lens & Wiring Included), Left WIRING, Speaker - Rear CUP, Wire Cup (Serviced with Speaker Housing) , (NOT SERVICED) (Not Serviced) SLEEVE, Isolator LAMP, Dome BULB, 211-2 LENS, Dome Lamp GRILLE, Speaker SPEAKER, Rear SPEAKER, Instrument Panel [RCD] 4 Speakers [RCU] 7 Speakers Including Subwoofer

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Consoles Full & Mini Figure 08A-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Notes: [DG0]=All Automatic Transmissions 1 WS46 XDVAB 1 WS46 ZJ3AB 1

5HF13 XDVAC 1 5HF13 ZJ3AC 1

5HE62 XDVAE 1 5HE62 ZJ3AE 2 55315 038AC 5HJ98 XDVAB 5HJ98 ZJ3AB 3 4 5 6 7 5511 5652 55315 050AA 55315 059AB 1 1 1 1 1 1 1

DG0

8 -9

5HE63 XDVAD 1 5HE63 ZJ3AD 1 55315 039AB 1

-10 11 -12

55315 051AA 5HZ57 DX9AB 56010 301AB

2 1 1 1 1 1 1 DBB DG0

CONSOLE, Floor [DV] Rear Tower with Full Floor Console & with Subwoofer [J3] Rear Tower with Full Floor Console & with Subwoofer [DV] Mini Console or Forward Section of Full Console [J3] Mini Console or Forward Section of Full Console [DV] Rear Tower with Full Floor Console & without Subwoofer [J3] Rear Tower with Full Floor Console & without Subwoofer CUPHOLDER, Console Dual Cupholder (Full Console) [DV] Rear of Mini Floor Console [J3] Rear of Mini Floor Console SCREW, 0.190-16x.875 , (NOT SERVICED) (Not Serviced) MAT, Console Cup Holder, Single Cupholder Mat MAT, Floor, Double Cupholder Mat BEZEL AND DIAL, Gearshift Lever LID, Center Console Storage [DV] Latch & Hinge Included [J3] Latch & Hinge Included HINGE, Floor Console Lid STRIKER, Console Lid Catch, Serviced in Console, (NOT SERVICED) (Not Serviced) BUMPER, Glove Box Door ASH RECEIVER, Floor Console SWITCH, Passenger Airbag Disarm

13 -14

55315 056AB 55315 000AB

TRAY, Floor Console PLUG, Cover DBB DG0 BIN, Storage

-15

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Consoles Full & Mini Figure 08A-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

55315 040AC 55315 055AA 56038 743AC 55315 043AC 6034 833 4746 305 4741 954

1 1 1 1 2 1 1

16 -17 -18 19 20 21 22 -23

55315 041AC J400 4642

1 1

Without Compact Disc & without Subwoofer With Compact Disc SPEAKER, Sub Woofer, Full Console Rear PLATE, Speaker, Without Compact Disc & without Subwoofer CLIP, Push, .164-7.5, Hinge to Console Base CYLINDER, Console Lock LATCH, Storage Bin Lid SCREW, (NOT SERVICED) (Not Serviced) LATCH, Armrest Lid, Latch Clamp SCREW, Round Head, .164-18x.560, Subwoofer Ground

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP 9 - Engine Mounting
Illustration Title Group-Fig. No.

Engine Mounting
Engine Mounting, Front, 2.4 (ED1) 4.0 (ERO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Mounting, Rear, 2.4 (ED1) 4.0 (ERO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-110 Fig. 009-120

January 6, 2004

Engine Mounting, Front, 2.4 (ED1) 4.0 (ERO) Figure 009-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Codes: [ED0] = All 2.4L 4 Cylinder Engines [ER0] = All 4.0L 6 Cylinder Engines 1 3420 2606 2 2 6503 699 6 3 4 5 6 7 8 9 10 11 12 6502 696 52019 278AC 6502 137 6502 697 52059 285AB 52019 278AC 6502 137 6502 697 3420 2606 52059 418AA 52059 420AB 52059 284AB 6503 699 6502 696 3420 2606 6502 137 6503 699 6502 697 6503 699 6502 696 6502 137 52019 276AC 6507 344AA 2 2 2 2 1 2 2 2 2 1 1 1 6 2 1 2 7 2 7 2 2 2 1

ER0 ER0

ER0

ER0 ER0

ER0 ED0 ED0 ER0 ER0

BOLT, Hex Head SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 INSULATOR, Engine Mount BOLT, Hex Flange Head, M10x1. 50x35 NUT, Hex Flange Lock, M12x1.75 BRACKET, Engine Mount INSULATOR, Engine Mount BOLT, Hex Flange Head, M10x1. 50x35 NUT, Hex Flange Lock, M12x1.75 BOLT, Hex Head BRACKET, Engine Mount Left Right SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 BOLT, Hex Head BOLT, Hex Flange Head, M10x1. 50x35 SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M12x1.75 SCREW AND WASHER, Hex Head, M10x1.5x28 NUT, Hex Flange Lock, M10x1.5 BOLT, Hex Flange Head, M10x1. 50x35 INSULATOR, Engine Mount BOLT

13 14 15 16 17 18 19 20 21 22 23

ED0

ED0

ED0

ED0 ED0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Engine Mounting, Rear, 2.4 (ED1) 4.0 (ERO) Figure 009-120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Codes: [DD0] = All 5 Speed Manual Transmissions [DG0] = All Automatic Transmissions [ED0] = All 2.4L 4 Cylinder Engines [ED1] = 2.4L Power Tech DOHC I-4 Engine [ER0] = All 4.0L 6 Cylinder Engines 1 52059 422AB 1 52059 502AB 1 52059 504AB 1 52059 509AB 1 2

BRACKET, Transmission Mount ED1 ER0 ED0 ER0 DG0 DG0 DD0 DD0 SCREW, [.437-14x1.12 06035982AA], (NOT SERVICED) (Not Serviced) NUT, Hex Flange Lock NUT, M10x1.5 SCREW, [.437-14x1.12 06035982AA], (NOT SERVICED) (Not Serviced) NUT, Hex Flange Lock NUT, M10x1.5 MOUNT, Transmission BUSHING, Exhaust Hanger ED0 ER0 ER0 ED1 DD0 DD0 DG0 DG0 MOUNT, Transmission

3 4 5

6100 517 6502 337

4 4

6 7 -8 -9

6100 517 6502 337 52058 551AB 5208 5085

4 4 1 1 1 1 1 1

10

52058 551AB

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 2.4L - Engine 2.4L Four Cylinder
Illustration Title Group-Fig. No.

Cylinder Head
Cylinder Head, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-210

Cylinder Block
Cylinder Block, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-310

Crankshaft, Piston, and Drive Plate
Crankshaft, Pistons and Flywheel, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-410

Camshafts and Valves
Camshaft and Valves 2.4L [ED1] .................................................. Fig. 2.4L-510

Timing Belt and Cover
Timing Belt and Cover, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Balance Shafts, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-610 Fig. 2.4L-620

Engine Oiling
Engine Oiling, 2.4L [ED1] ....................................................... Fig. 2.4L-710

Manifolds
Intake and Exhaust Manifolds, 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-810

Crankcase Ventilation
Cranckcase Ventilation 2.4L [ED1] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L-910

January 6, 2004

Cylinder Head, 2.4L [ED1] Figure 2.4L-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 -1 5072 474AC 1 2 53010 493AD 1 3 4 5 6 7 8 9 10 11 12 13 -14 15 16 4777 997AA 4648 4777 4777 4777 # 4667 6100 831AA 478 477 086 088AG 918 5 1 1 4 2 1 18 10 6 1 1 2 1

ED0 ED0

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

6504 033 6101 527 4667 731 53010 521AA 4556 020 4884 407AA

GASKET PACKAGE, Engine Upper COVER, Cylinder Head SCREW, (NOT SERVICED) (Not Serviced) ISOLATOR, Cylinder Head Cover, Grommet And Bolt CAP, Oil Filler GASKET, Valve Cover GASKET, Spark Plug Well SEAL, Camshaft, Front HEAD, Cylinder BOLT, Hex Flange Head, M6x1. 00x35 BOLT, Cylinder Head SCREW, Hex Flange Head, M8x1. 25x40 PLUG, Camshaft, Half Round PLUG, Camshaft, Round PLUG, Core, 1.25 Diameter GASKET, Cylinder Head

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Cylinder Block, 2.4L [ED1] Figure 2.4L-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 -1 5072 475AA 1 2 5134 136AA 1 -3 6507 155AA 1 4

ED0 ED0 ED0

5 6 7 8 9 10 11 12 13 14 -15 -16 -17 -18 -19

4448 856 6036 543AA 5240 849 4694 106 6503 387 6504 257 4621 939AB 4556 020 6034 804 4556 018AB 53013 486AA 6503 096 4557 686AB 56044 160AA 6034 331

2 6 2 2 10 9 1 2 4 1 2 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

GASKET PACKAGE, Engine Lower BLOCK, Short STUD, Double Ended BEDPLATE, Serviced With Short Block Only, (NOT SERVICED) (Not Serviced) DOWEL, Block To Cylinder Head PLUG, Pipe DOWEL DOWEL, Engine Block To Bedplate BOLT, Main Bearing Cap BOLT, Hex Head, M8x1.25x70 SEAL, Rear Main Crankshaft PLUG, Core, 1.25 Diameter PLUG, Core, 1.39 Diameter PLUG, Cylinder Block Oil Hole BRACKET, Engine Lift O RING, Engine Block Heater HEATER, Engine Block CORD, Engine Block Heater PLUG, Hex Socket, 3/8-18NPTx.475, Block Water Drain

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Crankshaft, Pistons and Flywheel, 2.4L [ED1] Figure 2.4L-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 52104 578AB 1 2 6507 240AA 8 3 5012 588AA AR 4 5 6 7 8 -9 10 11 12 13 14 15 16 17 18 19 5012 589AA 5012 590AA 5066 565AB 6503 116 5073 524AA 5073 524AA 4621 939AB 4621 917 5012 585AB 5012 586AB 5012 587AB 5012 582AA 5012 583AA 5012 584AA 6035 473 52104 337AA AR AR 4 8 1 1 1 1 1 2 2 8 4 4 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DBB DBB

DBB

FLYWHEEL SCREW BEARING KIT, Connecting Rod, Standard BEARING KIT, Connecting Rod, .025 mm U/S BEARING KIT, Connecting Rod, .25 mm U/S PISTON PIN AND ROD BOLT, Connecting Rod PISTON RING SET, COMPLETE ENGINE, STD. PISTON RING SET, COMPLETE ENGINE, STD. SEAL, Rear Main Crankshaft CRANKSHAFT BEARING KIT, Crankshaft Thrust, Std BEARING KIT, Crankshaft Thrust, .025mm Undersize BEARING KIT, Crankshaft Thrust, .25mm Undersize BEARING KIT, Crankshaft, Standard BEARING KIT, Crankshaft, .025mm Undersize BEARING KIT, Crankshaft, .25mm Undersize KEY, Crankshaft Sprocket BEARING, Pilot

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Camshaft and Valves 2.4L [ED1] Figure 2.4L-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 4781 681AA 1 2 4667 969AB 8 -3 4667 970AB 8 4 4781 679AA 1 -5 53010 549AA 1 6 4777 898AA 8 -7 4777 899AA 8 8 4884 042AA 16 9 4777 976AA 16 10 53010 515AA 24 11 4648 682AB 16 12 4648 907AA 16 13 4648 619 16 14

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ER0 ED0 ED0 ED0

-15 16 17

4667 411 4777 086 6100 997 5203 466 4667 731

1 2 1 2 1

ED0 ED0 ED0 ED0 ED0

CAMSHAFT, Intake VALVE, Intake, Standard VALVE, Intake, .015" O/S CAMSHAFT, Exhaust RING, Tone VALVE, Exhaust, Standard VALVE, Exhaust, .015" O/S ROCKER ARM, Valve Roller ADJUSTER, Valve Lash LOCK, Valve Spring Retainer RETAINER, Valve Spring SPRING, Valve SEAL, Valve Guide GUIDE, Intake/Exhaust Valve, Standard Size, (NOT SERVICED) (Not Serviced) GUIDE, Intake/Exhaust Valve, 7mm Oversize SEAL, Camshaft PIN, Dowel Exhaust Cam PLUG, Camshaft

18

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Timing Belt and Cover, 2.4L [ED1] Figure 2.4L-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 53010 482AC 1 -2 6502 926 3 3 4 5 6 7 8 9 -10 11 12 13 14 15 16 17 4667 609 6503 438 6501 405 4781 570AB 4781 569AB 6507 550AA 53010 483AB 6101 952 53010 484AB 6101 331 4621 844 4648 939AA 6035 473 53010 477AB 6503 553 2 2 2 1 1 1 1 5 1 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

COVER, Timing Belt BOLT, Hex Flange Head, M6x1.0x20, Inner Cover Attach GEAR, Camshaft WASHER, Flared, 13x35.00x4.70 BOLT, Hex Head, M12x1.50x52 TENSIONER, Belt PULLEY, Idler BOLT COVER, Timing Belt, Outer SCREW, Hex Flange Head Tapping, M4.8 x 1.59 x 25.00 COVER, Timing Belt BOLT, M6x1.00x20 BELT, Timing GEAR, Crankshaft KEY, Crankshaft Sprocket DAMPER, Crankshaft BOLT, Hex Flange Head, M12x1. 75x87.50

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Balance Shafts, 2.4L [ED1] Figure 2.4L-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 4621 517 1 2 6500 150 2 3 4323 043 1 4 6101 452 4 5 6 7 4621 518 4621 519AC 1 1

ED0 ED0 ED0 ED0 ED0 ED0

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

6504 878AA 6503 389 4621 952 6501 404 4621 4323 6505 4884 6100 951 039 188AA 472AA 047

2 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

4621 541 4621 996 6100 271 4323 041AD 4483 485 6100 279 # 6508 008AA 4884 473AA

SHAFT, Balance, Driver KEY, Crankshaft Sprocket COVER, Balance Shaft Carrier SCREW AND WASHER, Hex Head, M8x1.25x20 SHAFT, Balance, Driven CARRIER, Balance Shaft BEARING, Balance Shaft, Seviced With Carrier, Item 6, (NOT SERVICED) (Not Serviced) BOLT BOLT, Hex Flange Head, M10x1. 50x108 GEAR, Balance Shaft Driver SCREW AND WASHER, Hex Head, M8x1.25x25 GEAR, Balance Shaft Driven COVER, Balance Shaft Gear STUD, M6x1.00x40.00 GUIDE, Balance Shaft Chain NUT AND WASHER, Hex Nut-Coned Washer, M6 x 1.00 GEAR, Crankshaft CHAIN, Balance Shaft BOLT AND CONED WASHER, Hex Head, M6x45x12.5 TROUGH, Carrier Cover GEAR, Balance Shaft SCREW AND WASHER, Hex Head, M6x1x35 SCREW, Hex Flange Head, [M6x1. 0x16.0] TENSIONER, Chain

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Engine Oiling, 2.4L [ED1] Figure 2.4L-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 53010 487AA 1 2 53010 507AA 1 -3 -4 5 6100 296 3 -6 6503 257 4

ED0 ED0

ED0 ED0

7 8 9 10 11 12 13 14 15 16 17 18 19 20

53010 494AC 53010 476AB 6505 788AA 4667 198 4105 409 4694 119 4483 444AB 6032 920 6500 070 53010 488AA 4621 579 53010 491AA 6503 969 6035 417

1 1 1 1 1 1 3 1 1 1 1 1 11 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

PUMP, Engine Oil ADAPTER, Oil Filter GUARD, Splash, (NOT REQUIRED) NUT, (NOT REQUIRED) BOLT, Hex Head BOLT, Hex Head, M8x1.25x37.50, Oil Pump And Timing Cover To Block INDICATOR, Engine Oil Level TUBE, Oil Filler STUD SEAL, Front Main Crankshaft FILTER, Engine Oil CONNECTOR, Oil Filter Adapter O RING, Front Cover Oil Inlet SEAL, Oil Pick Up Tube SCREW AND WASHER, Hex Head, M8x1.25x25 TUBE, Oil Pickup GASKET, Oil Pan PAN, Engine Oil BOLT, Hex Flange Head, M6x1. 00x17 PLUG, Oil Drain

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Intake and Exhaust Manifolds, 2.4L [ED1] Figure 2.4L-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: SALES CODES: [ED1] = 2.4L POWER TECH DOHC I-4 1 # 53013 664AA 1 2 53013 533AA 1 3 6101 451 3 -4 -5 6 -7 8 9 10 11 12 13 14 6102 192AA 6101 506 6504 171 6101 452 6506 770AA 53013 534AA 6506 663AA 53013 264AA 6503 131 53013 263AB 4781 255AA 1 2 3 2 5 4 3 1 10 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

MANIFOLD, Intake GASKET, Throttle Body To Intake SCREW AND WASHER, Hex Head, M6x1x25 SCREW, Intake Manifold BOLT AND CONED WASHER, M8x1.25x18 SCREW, Hex Flange Head, M8x1. 25x32 SCREW AND WASHER, Hex Head, M8x1.25x20 SCREW GASKET, Intake Manifold SCREW, Hex Flange Head, M8x1. 25x11, Heat Shield Mounting SHIELD, Exhaust Manifold BOLT, Hex Flange Head, M8x1. 25x30 MANIFOLD, Exhaust GASKET, Exhaust Manifold

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Cranckcase Ventilation 2.4L [ED1] Figure 2.4L-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; Sales Codes [ED1]= 2.4L, 4 Cylinder Gas Engines 1 53013 093AA 1 -2 -3 4777 240AD 53013 231AA 1 1

ED0 ED0 ED0

TUBE, Crankcase Vent To Air Cleaner VALVE, PCV HARNESS, CCV to Intake Manifold

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 4.0L - Engine 4.0L Six Cylinder
Illustration Title Group-Fig. No.

Cylinder Head
Cylinder Head, 4.0L (ERH) ...................................................... Fig. 4.0L-210

Cylinder Block
Cylinder Block, 4.0L (ERH) ...................................................... Fig. 4.0L-310

Crankshaft, Piston and Torque Converter
Crankshaft, Piston and Torque Converter, 4.0L (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-410

Camshafts & Valves
Camshaft and Valves, 4.0L (ERH) ................................................. Fig. 4.0L-510

Timing Belt and Cover
Timing Cover, 4.0L (ERH) ....................................................... Fig. 4.0L-610

Engine Oiling
Engine Oiling, 4.0L (ERH) ....................................................... Fig. 4.0L-710

Manifolds
Manifold, Intake and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-810

Crankcase Ventilation
Crankcase Ventilation, 4.0L [ER0] ................................................. Fig. 4.0L-910

January 6, 2004

Cylinder Head, 4.0L (ERH) Figure 4.0L-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5301 0334 1 2 J400 7434 4 3 J310 5394 1 4 J317 2318 2 5 53010 587AA 1 6 6036 193AA 2 -7 6036 162AA 1 8 6035 514 6035 515 6035 516 5012 5302 6035 6035 365AC 0323 968AA 566 5 2 6 1 1 8 7 1 1 15 15

ER0 ER0 ER0 ER0 ER0 ER0 ER0

HEAD, Cylinder PLUG, Cylinder Block Oil Hole PLUG, Cylinder Block Oil Hole DOWEL, Cylinder Head To Intake GASKET, Cylinder Head STUD, .375-16/.375-24x1.75 STUD, Double Ended, [.500-13/.43714x6.00] BOLT, Cylinder Head

9 10 11 12 13 14 15 16 17

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

4648 831AA 53020 758AC 53020 598AB 5301 0424

STUD, Double Ended, .50-13/.43714x6.00 GASKET PACKAGE, Engine Upper COVER, Cylinder Head STUD, .250-20x2.00 BOLT, Hex Flange Head, .250-20x1. 00 CAP, Oil Filler GASKET, Valve Cover SLEEVE, Torque Limiter GROMMET, Insulator

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Cylinder Block, 4.0L (ERH) Figure 4.0L-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Short Block contains: Crank, Rods, Pistons, Rings, Cam Bearings, Timing Chain, Sprockets Sales Codes: [ER0] = All 4.0L 6 Cylinder Gas Engines 1 5013 161AD 1 ER0 BLOCK, Short, See Note 2 4636 985AC 1 ER0 BEARING PACKAGE, Camshaft, Standard Size 3 6035 207 14 ER0 STUD, .500-13/.375-16x3.97 4 PLUG, Cylinder Block Oil Hole 6034 166 3 ER0 J420 0413 2 ER0 5 J317 2313 1 ER0 PLUG, Camshaft 6 J400 5148 2 ER0 DOWEL, Transmission 7 J310 5394 6 ER0 PLUG, Cylinder Block Oil Hole 8 5302 0566 1 ER0 BRACE, Main Bearing Cap 9 5073 039AA 3 ER0 STRAP, Tie 10 0152 474 14 ER0 NUT, Hex Flange Lock, .375-16 11 8220 1506 1 ER0 HEATER PACKAGE, Engine Block 12 5601 6834 1 ER0 CORD, Engine Block Heater 13 5017 432AB 1 ER0 GASKET PACKAGE, Engine Lower 14 0141 215 2 ER0 DOWEL, .312 x .500 -15 5302 0465 1 ER0 PLUG, Cylinder Block, Rubber Style Plug

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Crankshaft, Piston and Torque Converter, 4.0L (ERH) Figure 4.0L-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 4864 726AD 1 2 4621 939AB 1 3 53020 519AB 1 4 J317 9741 1 5 J317 0524 6 6 53009 180AB 1 7 4736 204AA 1 8 5302 0123 12 9 5302 0443 1 10 33002 920AC 1 11 J400 6385 12 12 6034 749 1 13 0182 776 1 14 J323 0155 1 15 16 83507 079AB 6 17 18 19 20 21 22 23 24 25 26 27 28 29 83507 080AB 83507 084AB 83507 086AB 83507 081AB 83500 300AC 83501 397AC 83500 301AC 6504 383 4752 460AB J321 4094 5093 944AA J315 1407 AR 1 AR AR 12 AR AR 4 1 1 1 6

ER0 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DBB DBB DBB DBB DG0

DG0 DG0 DG0 DG6 DG0

CRANKSHAFT SEAL, Rear Main Crankshaft FLYWHEEL GEAR, Ring BOLT, Flywheel BEARING, Pilot, Sleeve and Bearing SLEEVE BOLT, Connecting Rod GEAR, Crankshaft DAMPER, Crankshaft NUT, Hex Flange, .3437-24 KEY, Crankshaft Sprocket BOLT WASHER, Plain SLINGER, Oil, (NOT REQUIRED) BEARING PACKAGE, Crankshaft, Standard BEARING PACKAGE, Crankshaft, .001 Undersize BEARING PACKAGE, Crankshaft Thrust, Standard Size BEARING PACKAGE, Crankshaft Thrust, .001" Undersize BEARING PACKAGE, Crankshaft, .002" U/S BEARING KIT, Connecting Rod, Standard BEARING KIT, Connecting Rod, .001 Undersize BEARING PACKAGE, Connecting Rod, .010 Undersize BOLT, Hex Head, M10x1.50 x 13.20 PLATE, Drive Plate PLATE, Drive Plate Backing CONVERTER PACKAGE, Torque BOLT, Hex Head, .50-20x.56 PISTON PIN AND ROD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Crankshaft, Piston and Torque Converter, 4.0L (ERH) Figure 4.0L-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4798 4798 4798 4798 4798 30

329AC 330AC 331AC 332AC 333AC

6 6 6 6 6

ER0 ER0 ER0 ER0 ER0

31 32

4798 878

1

ER0

-33

5018 594AA

1

ER0

B Size, 3.872 C Size, 3.8746 D Size, 3.8750 E Size, 3.8754 F Size, 3.8758 PIN, Piston, Serviced in Piston Assembly, (NOT SERVICED) (Not Serviced) RING PACKAGE, Piston, Standard Size Complete Engine ROD, Connecting, Serviced in Piston Assembly, (NOT SERVICED) (Not Serviced) SEAL PACKAGE, Crankshaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Camshaft and Valves, 4.0L (ERH) Figure 4.0L-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 53010 448AA 1 2 53010 512AA 6 3 53010 513AA 6 4 5300 9887 6 5 53010 515AA 24 6 5301 0388 12 7 53010 514AA 12 8 53010 574AB 12 9 3300 2986 12 10 5300 9886 6 11 J324 2393 12 12 J323 5090 12 13 J323 6513 6 14 J942 5708 12

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

CAMSHAFT VALVE, Intake, Standard VALVE, Exhaust, Standard SEAL, Valve Guide, Exhaust LOCK, Valve Spring Retainer SPRING, Valve RETAINER, Valve Spring TAPPET, Valve PUSH ROD, Valve SEAL, Valve Guide, Intake ROCKER ARM, Valve PIVOT, Rocker Arm BRIDGE, Rocker Arm BOLT, Hex Flange Head, .312-18x1. 25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Timing Cover, 4.0L (ERH) Figure 4.0L-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 5302 0444 1 2 53010 557AA 1 3 5301 0421 1 4 3300 4681 1 5 5302 0487 1 6 6024 030 1 7 6035 893 5 8 6035 895 2 9 6035 894 2 10 3300 3446 1 11 5301 0401 1 12 6035 975AA 2

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

CHAIN, Timing SPROCKET, Camshaft COVER, Timing Belt SEAL, Front Main Crankshaft GASKET, Front Cover SCREW AND WASHER, Hex BOLT, Hex SCREW SCREW SNUBBER, Timing Chain PLATE, Camshaft Thrust SCREW, Pan Head

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Engine Oiling, 4.0L (ERH) Figure 4.0L-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 J324 1399 1 2 J400 5149 1 3 J324 1733 1 4 J323 9668 1 5 J317 1956 1 6 J317 1958 1 7 J317 2334 1 8 J318 8661 1 9 J319 6843 1 10 J941 6852 4 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3300 2696 J317 2332 6022 235 0154 593 6035 417 5281 090 5300 7563 J027 1448 5302 0782 5301 0445 53010 511AA 53010 340AB 6034 732 6036 407AA 53007 568AC 6034 734 6035 664 53010 615AA 1 1 1 1 1 1 1 1 1 1 1 1 17 4 1 7 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

PUMP, Engine Oil DOWEL, Oil Pump COVER, Engine Oil Pump SPRING, Oil Pressure Relief Valve SHAFT, Oil Pump RETAINER, Oil Release Valve GEAR, Oil Pump PLUNGER, Oil Pressure Relief Valve GEAR, Oil Pump Driven SCREW, Hex Flange Head, .25-20x. 50 TUBE, Oil Pump Inlet GASKET, Oil Pump BOLT AND WASHER, Hex Head, .312-18x1.00 SCREW, Hex Head Coned, .31218x2.625 PLUG, Oil Drain FILTER, Engine Oil CONNECTOR, Oil Filter PIN, Roll, 5/32" x 1.00" TUBE, Oil Filler INDICATOR, Engine Oil Level SUPPORT, Engine Oil Pan PAN, Engine Oil SCREW AND WASHER, Hex Head, .25-20x.545 SCREW, Hex Head Coned, .31218x.875 GASKET, Oil Pan BOLT, Double Stud Hex, .250-20x1. 437 & .250-20 x.700 STUD, .312-18x1.560 DRIVE, OIL PUMP

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Manifold, Intake and Exhaust Figure 4.0L-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: SALES CODES: [ER0] = All 4.0L 6 Cylinder Gas Engines [DBB] = All Manual Transmissions [DG0] = All Automatic Transmissions 1 4854 197AB 1 2 6036 171AA 2 3 6036 045AA 1 4 5503 5614 1 5 4854 194 1 6 5301 0196 1 7 5301 0199 1 -8 4854 038 1 -9 6036 193AA 2 -10 6506 546AA 2

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

MANIFOLD, Intake NUT AND WASHER BOLT AND RETAINER, Hex Head RESERVOIR, Vacuum FITTING, Vacuum MANIFOLD, Exhaust, Front MANIFOLD, Exhaust, Rear GASKET, Intake/Exhaust Manifold STUD, .375-16/.375-24x1.75 NUT, Exhaust Manifold

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Crankcase Ventilation, 4.0L [ER0] Figure 4.0L-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6

5303 5303 5303 5303

0497 0615 0611 0495

1 1 1 1 1 1

ER0 ER0 ER0 ER0 ER0 ER0

4854 265 4854 194

FITTING, Crankcase Vent Tube TUBE, Crankcase Vent Valve HOSE, Air Cleaner TUBE, Crankcase Vent To Air Cleaner TUBE, Crankcase Vent To Intake Manifold FITTING, Vacuum

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 11 - Exhaust
Illustration Title Group-Fig. No.

Exhaust System
Exhaust System, 2.4 (ED1), 4.0 (ERO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 011-110

Heat Shields
Heat Shields, 2.4 (ED1), 4.0 (ERH) ................................................ Fig. 011-210

January 6, 2004

Exhaust System, 2.4 (ED1), 4.0 (ERO) Figure 011-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE:[ EP0]=All 2.5L Gas Engines [ER0]=All 4.0L Engines [ DBB]=All Manual Transmissions [ DG0]=All Automatic Transmissions 1 # 52059 716AA 2 ED1 DBB, NUT, Hex Lock, M8x1.25 DG0 2 PIPE AND CONVERTER, Exhaust 52059 566AC 1 77 ED1 # 52059 681AA 1 ER0 52101 272AC 1 H, L, M, ER0 Up to 2/23/04, Export P 5114 581AA 1 H, L, M, ER0 After 2/23/04, Export P 3 6505 954AA 2 ED1 DBB, SCREW, Hex Head Pilot Point, DG0 M8x1.25x65.00 4 6502 337 2 NUT, M10x1.5 5 6505 754AA 4 ER0 SCREW, Hex Head 6 5201 9408 1 HANGER, Muffler 7 6035 613 4 SCREW 8 5210 1035 2 INSULATOR, Exhaust 9 MUFFLER AND TAILPIPE, Exhaust 52019 241AE 1 77 ER0 52059 614AA 1 77 ED1 # 56052 347AA 1 J 78 ER0 10 5201 9413 1 HANGER, Exhaust

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Heat Shields, 2.4 (ED1), 4.0 (ERH) Figure 011-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 55395 165AA # 56052 615AA 3 4 5 -6 55176 694AF 53013 669AA 1 1 1 1 J 78

SCREW, [.250-20x.875], (NOT SERVICED) (Not Serviced) SHIELD, Muffler

ER0

NUT, [M6X1.00] , (NOT SERVICED) (Not Serviced) SCREW, [.250-20x625], (NOT SERVICED) (Not Serviced) SHIELD, Muffler SHIELD, Exhaust Manifold

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 13 - Frames and Bumpers
Illustration Title Group-Fig. No.

Frames
Frame ..................................................................... Fig. 013-110

Front Bumper and Fascia
Bumper, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 013-210

Rear Bumper and Fascia
Bumper, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 013-310

Body Hold Down
Body Mounting Hardware ....................................................... Fig. 013-510

January 6, 2004

Frame Figure 013-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine Note: Sales Code DG0 = Auto Transmission Note: Sales Code DD0 = Manual Transmission 1 52058 813AH 1 J 52058 811AH 1 J 52058 815AH 1 U 52059 651AB 1 J 52059 652AB 1 J 52059 653AB 1 U # 56052 329AB 1 J 2 52059 422AB 1 52059 504AB 1 52059 502AB 1 52059 509AB 1 3 52059 422AB 1 52059 504AB 1 52059 502AB 1 52059 509AB 1 4 52059 422AB 1 52059 504AB 1 52059 502AB 1 52059 509AB 1 5 5208 5085 1 6 52058 551AB 1 7 52059 52059 52059 52059 8 5205 8430 9 5003 819AA 10 1 1 J U 2 2 J U 422AB 504AB 502AB 509AB 1 1 1 1

77

78

FRAME, Chassis [ED0], Without [XDC] [ER0], Without [XDC] [ER0], Without [XDC] [ED0], With [XDC] [ER0], With [XDC] [ER0], With [XDC] [ER0], Without [XDC] BRACKET, Transmission Mount [ED0][DG0] [ED0][DD0] [ER0][DG0] [ER0][DD0] BRACKET, Transmission Mount [ED0][DG0] [ED0][DD0] [ER0][DG0] [ER0][DD0] BRACKET, Transmission Mount [ED0][DG0] [ED0][DD0] [ER0][DG0] [ER0][DD0] BUSHING, Exhaust Hanger MOUNT, Transmission, Trans. Support BRACKET, Transmission Mount [ED0][DG0] [ED0][DD0] [ER0][DG0] [ER0][DD0] PLATE, Suspension

CROSSMEMBER, Underbody

BRACKET, Frame Rail

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Frame Figure 013-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5205 8893 5205 8894 11 52058 160AB 52058 161AB 12 5205 8090 5205 8091 13 5205 8864 5205 8865 5205 8870 5205 8871 -14 5205 8846 5205 8847 -15 5205 8845 5205 8911 16 5003 831AA 17 5003 831AA 18 5003 836AA 19 5003 832AA 5003 833AA 20

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 2 2 1 1 1 1

J U J U J U J U J U J U J U J J J J J U J U J U BRACKET, Frame J U BRACKET, Frame J U J U J U BRACKET, Frame Rail Right Right Left Left CROSSMEMBER, Intermediate Rear 77 77 BRACKET, Frame Rail Right Right Left Left BRACKET, Frame Rail Right Right Left Left BRACKET, Engine Mount [ER0], Right [ER0], Right [ER0], Left [ER0], Left [ED0], Right [ED0], Left REINFORCEMENT, Engine Mount [ED0], Right [ED0], Left REINFORCEMENT, Engine Mount [ER0], Left [ER0], Left [ER0], Right [ER0], Right BRACKET, Frame

77 77

77

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Frame Figure 013-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

52058 136AB 21 52058 121AB 22 5205 8772 5205 8773 23 52058 420AB 52058 421AB 24 5205 8632 25 5003 834AC 5003 835AC 26 27 52059 501AB -28 6506 629AA 52058 551AB

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1

J U CROSSMEMBER, Rear Frame J U J U J U J U J U J U J U J U BRACKET, Upper Control Arm Right Right Left Left MOUNT, Transmission, Trans. Support SKID PLATE, Support REINFORCEMENT, Crossmember Right Right Left Left BRACKET, Frame Rail Right Right Left Left BRACKET, Stabilizer Bar

1 1 2

J U 77 NUT, Rivet

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Bumper, Front Figure 013-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

5ED16 JX8AF 55155 55155 55155 55155 756AB 757AB 762AA 763AA

1 1 1 1 1 1 1 1 1 1 4 4 J J

3 55155 667AF 55155 668AB 55155 669AB # 5139 254AA # 5139 255AA 6100 840 6504 723

BAR, Bumper Front - Painted EXTENSION, Bumper Right Left Export, Right Export, Left COVER, Bumper Export, Right Export, Left Rubicon Export, Right Rubicon Export, Left NUT, Spring BOLT SCREW, Pan Head, (NOT SERVICED) (Not Serviced) CAP, (NOT SERVICED) (Not Serviced) SCREW AND WASHER SCREW, Large Round Washer Head Lock, M6x1.00x20.00 NUT, Spring SCREW, (NOT SERVICED) (Not Serviced) HOOK, Tow Right Left SCREW, (NOT SERVICED) (Not Serviced) HOOK, Tow Left Front Right Front Rear BRACKET, License Plate Without [ABJ] With [ABJ] SCREW, (NOT SERVICED) (Not Serviced) RETAINER, Push On NUT, (NOT SERVICED) (Not Serviced) COVER, Bumper

S S

77 77

4 5 6 7 8 9 10 11 12

6036 181AA 6504 212 6100 840

4 2 4

5205 9015 5205 9016 13 14 5205 9015 5205 9016 52059 379AB -15 5515 5193 55155 764AB -16 -17 -18 19 6504 662

1 1

1 1 1 1 1

4

J

55155 667AF

1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Bumper, Front Figure 013-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-20 -21 -22

52000 240AC 52059 191AA 5517 4994

2 2 1

GUARD, Bumper EYE, Tow BRACKET, License Plate

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Bumper, Rear Figure 013-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5ED18 JX8AB 5EY03 JX8AE 2 55155 760AB 55155 761AB 55155 762AA 55155 763AA 6504 212 1 1 1 1 2 J J 1 1 J

BAR, Bumper Rear - Black Export EXTENSION, Bumper Right Left Export, Right Export, Left SCREW, Large Round Washer Head Lock, M6x1.00x20.00 NUT, Hex, .437-14, (NOT REQUIRED) SCREW AND WASHER, Hex Head BRACKET, License Plate, Export RETAINER, Push On SCREW, (NOT SERVICED) (Not Serviced) BOLT, Hex Flange Head, M12x1. 18x35 HOOK, Tow EYE, Tow SCREW AND WASHER, Hex Head NUT AND WASHER, Hex Lock NutConed Washer, M12 x 1.75, (NOT SERVICED) (Not Serviced)

3 4 5 6 7 8 9 -10 -11 -12 -13

6505 381AA 5515 5193 6504 662

2 1 4

J

3420 1686 52059 379AB 52059 191AA 6505 381AA

2 1 2 2

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Body Mounting Hardware Figure 013-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4

5200 1961 5517 6179 5517 6178

6 5 5

5 6 7 8

5200 1961 55176 177AB 5517 6180

6 6 6

RETAINER, Body Mount INSULATOR, Body Hold Down INSULATOR, Body Hold Down SCREW, .437-14x.75, Use J4007412, (NOT SERVICED) (Not Serviced) RETAINER, Body Mount INSULATOR, Body Hold Down INSULATOR, Body Hold Down SCREW, Hex Flange Head, .5013x3.75, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

January 6, 2004

»

GROUP 14 - Fuel
Illustration Title Group-Fig. No.

Tank, Fuel
Fuel Tank, 2.4 (ED1), 4.0 (ERH) .................................................. Fig. 014-110

Fuel Tank Filler Tube
Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH) .............................................. Fig. 014-210

Fuel Lines
Fuel Lines, Front,2.4 (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-310 Fig. 014-320

Fuel Rail
Fuel Injection System, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-410

Fuel Pump and Sending Unit
Fuel Module, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-510

Throttle Body
Throttle Body, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-610

Throttle Controls
Throttle Controls, 2.4 (ED1), 4.0 (ERH) ............................................. Fig. 014-710

Air Cleaner
Air Cleaner, 2.4 (ED1), 4.0 (ERH) ................................................. Fig. 014-810

Speed Control
Speed Control, 2.4 (ED1), 4.0 (ERH) ............................................... Fig. 014-1010

Accelerator Pedal
Accelerator Pedal, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-1110

January 6, 2004

«

Fuel Tank, 2.4 (ED1), 4.0 (ERH) Figure 014-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines 1 52100 484AD 1 2 3 4 5 6 7 8 52100 235AC J400 5819 5201 8098 J400 3587 J400 5293 52100 219AB J400 3587 2 7 2 2 7 1 2

ED1, ER0

TANK, Fuel STRAP, Fuel Tank BOLT, .312-18x.750 CAP, Support Strap Stud NUT, Hex RETAINER, Push In Type M6.3 Hole PLATE, Skid, With Sales Code XEE NUT, Hex

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuel Filler Tube, 2.4 (ED1), 4.0 (ERH) Figure 014-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: EP0=All 2.5L Gas 1 52100 552AE 52100 553AE 2 0153 832 3 0153 651 4 5 6 -7 52127 675AE 52100 495AF 5600 9161 5015 636AB

Engines ER0=All 4.0L Engines 1 1 4 4 1 1 1 1 J 77 77 CAP, Fuel Filler [Non Locking Quick on] Export SCREW, .190-16x1.00 SCREW AND WASHER, .190-16x. 500 HOUSING, Fuel Filler TUBE, Fuel Filler STRAP, Ground CAP KIT, Fuel Tank Locking

77

ED1, ER0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuel Lines, Front,2.4 (ED1) 4.0 (ERH) Figure 014-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; ERO= All 4.0 Gas Engines 1 52100 493AE 1 52100 490AF 1 # 56052 343AA 1 2 52850 680AA 2 2

BUNDLE, Fuel Line 77 78 ER0 ED0 ER0 CLIP, Fuel ED0 ER0

J

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuel Lines, Rear, Chassis 2.4L (ED1) 4.0 (ERH) Figure 014-320
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; ED0= All 2.4L 4 Cylinder Gas Engines ER0= All 4.0L 6 Cylinder Gas Engines 1 52100 489AE 1 2 -3 4 5 6 # 56052 343AA 52100 491AE 1 1 J 78

ED0, ER0 ER0 ED0, ER0

BUNDLE, Fuel Supply and Vapor Lines BUNDLE, Fuel Line BUNDLE, Fuel Line VALVE, Flow Control, (NOT SERVICED) (Not Serviced) CONNECTOR, (NOT SERVICED) (Not Serviced) CHECK VALVE, Fuel, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuel Injection System, 2.4 (ED1), 4.0 (ERH) Figure 014-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: EDO=All 2.4L Gas 1 5014 496AC 5072 484AB 2 4854 181 53013 490AA 3 # 5103 149AA 4897 125AA 4 53013 504AB 4418 257AB 5 6501 979 6 6502 647

Engines ER0=All 4.0L Engines RAIL, Fuel 1 1 6 4 4 6 4 6 2 2 ER0 ED0 INJECTOR, Fuel ER0 ED0 O RING KIT, Fuel Injector ED0 ER0 CLIP, Fuel Injector ED0 ER0 ER0 ER0

SCREW AND WASHER, Hex Head, M6x1x17 STUD, M6x1.00x44

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fuel Module, 2.4 (ED1), 4.0 (ERH) Figure 014-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED0=All 2.4L Gas Engines ER0=All 4.0L Engines 1 5093 788AA 1 2 3 4 5 6 5200 5389 5201 8808 4897 757AC 4798 301 1 1 1 1

ED1, ER0 ED1, ER0 ED1, ER0 ED1, ER0 ED1, ER0

MODULE PACKAGE, Fuel Tank NUT, Fuel Pump Module SEAL, Fuel Pump and Level Unit LEVEL UNIT PACKAGE, Fuel FILTER, Fuel FILTER, Fuel Module, Serviced in Module Assembly, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Throttle Body, 2.4 (ED1), 4.0 (ERH) Figure 014-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED1=All 2.4L Gas 1 5134 788AA 5134 741AA 2 6503 929 3 # 5019 411AC 4 4591 4874 5300 5300 611AA 373AB 7543 9672

Engines ER0=All 4.0L Engines THROTTLE BODY 1 1 4 ED0 ER0 ER0

SCREW AND WASHER, Coned Pilot, M6x1x30 SENSOR KIT, Throttle Position

1 1 1 1 1 1

ED0 ER0 MOTOR, Air Idle Speed ED0 ER0 ER0 ER0

5 -6

GASKET, Throttle Body CONNECTOR, Emission Hose

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Throttle Controls, 2.4 (ED1), 4.0 (ERH) Figure 014-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines DBB=All Manual Transmissions DG0=All Automatic Transmissions 1 CABLE, Throttle Valve, (NOT REQUIRED) 2 CABLE, Accelerator 4854 137 1 ER0 52109 501AB 1 J ED0 3 5207 9029 1 ER0 GUIDE, Accelerator Cable 4 53013 160AA 1 ER0 BRACKET, Accelerator Cable 5 6501 979 2 ER0 SCREW AND WASHER, Hex Head, M6x1x17 6 PLUG, Access Hole, (NOT REQUIRED) 7 52127 952AC 1 BRACKET, Cable 8 52078 102AB 1 ER0 DBB SPRING, Throttle Return 9 6501 979 2 ER0 SCREW AND WASHER, Hex Head, M6x1x17 10 LEVER, Throttle Valve, (NOT REQUIRED) 11 52078 102AB 1 ER0 DBB SPRING, Throttle Return 12 52109 563AA 1 J ER0 GUIDE, Accelerator Cable 13 6100 047 1 ED0 NUT AND WASHER, Hex Nut-Coned Washer, M6 x 1.00 -14 53013 681AA AR CLIP, Locking, Accelerator Cable -15 53013 682AA AR CLIP, Push In

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Air Cleaner, 2.4 (ED1), 4.0 (ERH) Figure 014-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED1=All 2.4L Gas Engines ER0=All 4.0L Engines 1 # 53013 501AB 1 2 53013 093AA 1 -3 4 5 6 7 8 53013 502AA 6503 692 53013 473AA 6501 483 53013 357AA 4797 777AC 5019 443AA -9 53013 475AA 53013 778AA -10 53013 476AA 53013 777AA 53013 650AA 5303 0611 5303 0615 6101 444 1 1 1 1 1 3 1 1 1 2 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ER0 ED0

BODY, Air Cleaner TUBE, Crankcase Vent To Air Cleaner INLET, Fresh Air SCREW, M8-1.25 BRACKET, Air Cleaner NUT, Hex Flange, M8x1.25 GROMMET, Air Cleaner FILTER, Air

CLAMP, Hose to Throttle Body ED0 ER0 CLAMP, Hose to Air Cleaner ED0 ER0 ER0 ER0 ER0 ER0

11 12 13 -14

AIR CLEANER HOSE, Air Cleaner TUBE, Crankcase Vent Valve NUT AND WASHER, Hex, M6x1.0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Speed Control, 2.4 (ED1), 4.0 (ERH) Figure 014-1010
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; ED1= 2.4 Gas Engines, ERO= All 4.0 Gas Engines. 1 52109 523AB 1 1 2 3 52109 524AC 52109 527AB 4 6025 867 5 6502 493 6 4669 979 7 52109 525AB 52109 529AC 5303 0003 1 1 1 1 1 2 2 1 1 1 1

BRACKET, Speed Control Servo ED1 ER0 SCREW, M6x1.00x20.00, (NOT SERVICED) (Not Serviced) CABLE, Speed Control ER0 ED1 CLIP, Cable to Servo Attach ER0 ED1 NUT, Hex Flange Serration, M6x1 ER0 ED1 SERVO, Speed Control ER0 ED1 HARNESS, Speed Control Vacuum ER0 ED1 ER0

-8

CONNECTOR, Vacuum, .15x.188 Straight

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Accelerator Pedal, 2.4 (ED1), 4.0 (ERH) Figure 014-1110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ED1=l 24L Gas Engines ER0=All 4.0L Engines 1 5207 8714 1 J 5207 8715 2 1 U 77

PEDAL, Accelerator ED0, ER0 ED0, ER0 BRACKET, Accelerator Cable, Serviced in Pedal Assembly, (NOT SERVICED) (Not Serviced) BUSHING, Accelerator Pedal

3 5207 8653 2 2 4 5 3420 1680 5303 0874 2 1 1 6 5207 9019 1 1 J U 77 ED0, ER0 ED0, ER0 J U 77 ED0, ER0 ED0, ER0 J U 77 ED0, ER0 ED0, ER0

NUT, Hex Flange, M6x1 SPRING, Torsion

PIN, Accelerator Pedal Mtg.

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 16 - Propeller Shafts and U-Joints
Illustration Title Group-Fig. No.

Propeller Shaft
Propshaft,Front and Rear ....................................................... Fig. 016-110

January 6, 2004

Propshaft,Front and Rear Figure 016-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [DBB]=Transmissions - All Manual [DDK]=Transmission - 5-Speed Heavy Duty Manual [DG0]=Transmissions - All Automatic [DG6]=Transmission 4-Speed Automatic, 42RL [DHN]= Command-Trac Part Time 4WD System [DHW]=4:1 Rock-Trac HD Part Time 4WD System [DRJ]=Axle - Rear,Dana M35/194MM [DRK]=Axle - Rear,Dana 44/226MM [ED0]=Engines - All 2.2L,2.5L,2.4L 4 Cylinder Gas [ER0=]Engines - All 4.0L 6 Cylinder Gas 1 4882 714 1 1 1 J 1 1 # 5093 821AB 1 2 52098 784AC 1 52098 787AC 1 # 52853 160AA 1 J 52853 405AA 1 52853 407AA 1 # 52853 410AC 1 3 4882 793 2 2 5015 694AA 2 J 2 2 5093 377AA 1 5093 820AA 1 -4 J320 7886 4 4 4 J 4 4 -5 5093 823AA 1 -6 5093 824AA 1

77 78

ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ER0 ED0 ED0 ER0 ER0

DG0 DBB

77 78

DG0 DBB

77 78

DG0 DBB

77 78

DG0 DBB

YOKE, Drive Shaft [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] [DRK,DHW] SHAFT, Drive, Rear 1-Piece [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] [DRK,DHW] U JOINT [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] [DRK,DHW], Front [DRK,DHW], Rear RING, U Joint [DRJ] [DRK,DHN] [DRK,DHN] [DRJ] [DRJ] BOOT, Drive Shaft, [DRK,DHW] FLANGE, Drive Shaft, [DRK,DHW] On Rear of Rear Drive Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Propshaft,Front and Rear Figure 016-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-7

6506 497AA

4

8 9 10 11

J324 0553 J400 6928 6036 415AA

2 4 4

J320 7886

4 4 4 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

ER0 ED0 ED0 ER0 ED0 ED0 ER0 ED0 ED0 ER0 ER0 ED0 ED0 ED0 ED0 ER0 ED0 ED0 ER0 ED0 ED0 ER0 ER0 ER0 ER0 ER0

BOLT, Hex Head, M12, [DRK,DHW] Flange to Rear Axle Yoke, Mounting STRAP, Prop Shaft, Mounting BOLT, Prop Shaft, Mounting BOLT, Transfer Case Yoke to Front Drive Shaft, Mounting RING, U Joint [DHN] DG0 DBB U JOINT [DHN] DG0 DBB SHAFT, Drive, Front [DHN] DG0 DBB CLAMP, Boot [DHN], Small [DHN], Large Small Large Small Large BOOT, Drive Shaft [DHN] Without Clamps Without Clamps Without Clamps YOKE, Drive Shaft [DHN]

12 5015 694AA

77

13 52098 377AE 52853 401AB 52853 402AB 14 5013 5013 5013 5013 5013 5013 15 5083 001AA DG0 DBB 626AA 625AA 626AA 625AA 626AA 625AA

77 77

DG0 DG0 DBB DBB

77

16 5016 375AA DG0 DBB

77

17 18 19 20 21

5093 820AA # 5093 821AB 5093 823AA # 52853 404AC 5014 733AA

U JOINT, [DHW], Front YOKE, Drive Shaft, [DHW] BOOT, Drive Shaft, [DHW] SHAFT, Drive, Front, [DHW] U JOINT, [DHW], Center,Rear

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP 17 - Rear Suspension
Illustration Title Group-Fig. No.

Rear Suspension
Suspension, Rear with Shocks,Springs and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 017-110

Rear Stabilizer
Stabilzer, Rear ............................................................... Fig. 017-210

January 6, 2004

Suspension, Rear with Shocks,Springs and Track Bar Figure 017-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [SDA]=Suspension - Normal Duty [SDU]=Shocks - HIgh Pressure Gas Charged [ZAU] Through [ZNY]=Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing. 1 6506 147AA 1 SCREW, Hex Flange Head, M12x1. 75x80, Track Bar to Frame, Mounting 2 6502 697 1 NUT, Hex Flange Lock, M12x1.75, Track Bar to Frame, Mounting 3 6502 696 2 NUT, Hex Flange Lock, M10x1.5, UCA to Axle, Mounting 4 5208 8520 2 ARM, Control, Upper, Right or Left 5 5208 7709 4 BUSHING, Control Arm, Upper 6 52088 654AB 2 H, L, M, ARM, Control, Lower, Right or Left P 7 6503 085 4 BOLT, Hex Flange Head, M10x1. 50x78.20, UCA to Frame and Axle, Mounting 8 6502 697 2 NUT, Hex Flange Lock, M12x1.75, Shock Lower, Mounting 9 6502 698 4 NUT, Hex Flange Lock, LCA to Frame and Axle, Mounting 10 5208 8433 4 H, L, M, BUSHING, Control Arm, Lower P 11 6506 033AA 4 BOLT, Hex Flange Head, M14x2. 0x105, LCA to Frame and Axle, Mounting 12 6502 473 2 BOLT, Hex Flange Head, M12x1. 75x65, Shock Lower, Mounting 13 SHOCK ABSORBER, Suspension, Rear 52087 835AB 2 [SDA] 52088 651AJ 2 [SDU] # 56052 342AA 2 J 78 [SDU] 14 3420 2467 4 SCREW, Hex Head, M8x1.25x30, Shock Upper, Mounting 15 6505 467AA 1 SCREW, Truss Head, M12x1.75x80, Track Bar to Axle, Mounting 16 SPRING, Rear Coil # 56052 456AA 1 [ZAR,ZNR] # 56052 436AA 1 [ZAS,ZNS] 5208 9103 1 [ZAU,ZNU]
JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Suspension, Rear with Shocks,Springs and Track Bar Figure 017-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

17 18 19 20 21 22

5208 9104 52090 105AA 52060 106AA # 56052 335AA 5208 7832 52087 636AB 6100 402 5208 7635 5208 7832 6503 652

1 1 1 1 2 2 2 2 2 1 J

23 24

6502 697

1

U

[ZAV,ZNV] [ZAW,ZNW] [ZAX,ZNX] [ZAY,ZNY] ISOLATOR, Spring, Lower BUMPER, Jounce BOLT, Hex Head, M10x35, Jounce Bumper Cup, Mounting CUP, Jounce Bumper ISOLATOR, Spring, Coil Spring Rear, Upper NUT AND RETAINER, Hex Flange Lock, m8x1.25, Track Bar to Axle, Mounting NUT, Hex Flange Lock, M12x1.75, Track Bar to Axle, Mounting BAR, Track

-25

5208 7878 5208 8175 6503 648

1 1 2

J U NUT AND RETAINER, Hex Flange Lock, m8x1.25, UCA to Frame, Mounting COVER, Track Bar Bracket PIN, Retainer, Track Bar Cover, Mounting

-26 -27

5209 8805 6030 441

1 2

J J

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Stabilzer, Rear Figure 017-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 -8 -9

5208 8002 6503 726 52088 896AA 6502 696 52088 125AB 5208 7865 6503 571 6503 726 6503 648

1 2 2 2 2 2 4 2 2

BAR, Rear Sway SCREW, Shoulder, Sway Bar to Link, Mounting LINK, Sway Eliminator NUT, Hex Flange Lock, M10x1.5, Sway Bar to Link, Mounting BUSHING, Sway Bar RETAINER, Sway Bar SCREW AND WASHER, M10x1. 50x35 SCREW, Shoulder, Sway Bar Link to Frame, Mounting NUT AND RETAINER, Hex Flange Lock, m8x1.25, Sway Bar Link to Frame, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 19 - Steering
Illustration Title Group-Fig. No.

Steering Wheel
Wheel, Steering .............................................................. Fig. 019-110

Steering Column
Column, Steering Upper and Lower ................................................ Fig. 019-210

Steering Gear
Gear, Power Steering .......................................................... Fig. 019-310

Steering Linkage
Linkage and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-410

Power Steering Pump
Pump, Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-510

Power Steering Hoses
Hoses and Reservoir, 2.4L Engine [ED0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hoses and Reservoir,4.0L Engine [ER0] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-710 Fig. 019-720

January 6, 2004

Wheel, Steering Figure 019-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:If Horn Switch is defective, you must replace the AIR BAG COVER WITH SWITCH and not the AIR BAG MODULE ASSEMBLY itself. Note:Sales Codes; [SCE]=Steering Wheel-2-Spoke Soft Feel [SCG]=Steering Wheel-Leather Wrapped [NHM]= Speed Control 1 WHEEL, Steering 5JG60 DX9AC 1 [SCA] 5JG61 1X9AB 1 [SCL] - [NHM] XP71 1X9AB 1 77 [SCL+NHM] 2 5JG52 DX9AA 1 AIR BAG, Driver 3 XZ03 DX9AA 1 COVER, Air Bag Module 4 SWITCH, Speed Control 5GY38 DX9AA 1 Right 5GY39 DX9AA 1 Left -5 BEZEL, Steering Wheel 5JG22 DX9AA 1 [SCA], Right 1 [SCL] - [NHM], Right 5JG23 DX9AA 1 [SCA], Left 1 [SCL] - [NHM], Left 6 6505 656AA 1 SCREW, Hex Flange Head, M10x1. 5x35. 7 # 56047 144AB 1 CLOCKSPRING 8 6507 854AA 2 SCREW, M6x1x25 -9 WIRING, Steering Wheel, Service with Clockspring, (NOT SERVICED) (Not Serviced) -10 55314 966AB 1 LABEL, Airbag, [ABB]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Column, Steering Upper and Lower Figure 019-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [ABB] =European Equipment Group [DBB]=Transmissions - All Manual [DG0]=Transmissions - All Automatic [ED0]=Engines - All 2.4L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 5GN31 DX9AD 1 2 5057 080AA 1 5057 079AA 1 5057 082AA 1 5057 081AA 1 3 5057 077AA 1 5057 078AA 1 4 5GN30 DX9AB 1 5GN36 DX9AB 1 -5 55314 965AB 1 6 6035 434 2

DBB DG0 DBB DG0 DBB DG0 DBB DG0 DBB

SHROUD, Steering Column, Upper COLUMN, Steering, Tilt Without [ABB] Without [ABB] With [ABB] With [ABB] COLUMN, steering, non tilt Without [ABB] SHROUD, Steering Column, Lower

7 8 9 10

6501 279 6505 245AA 55315 014AD 6504 926AA

1 2 1 3

11

6504 153

2

12 52058 855AB 5205 8841 52058 856AB 5205 8854 6100 516 1 1 1 1 2 J J U U ED0 ER0 ED0 ER0

TRIM RING, Ignition Key Cylinder SCREW AND WASHER, Pan Head, Upper Shroud to Lower Shroud, Mounting NUT, Hex Flange Lock, M8x1.25, Mounting Stud NUT, M8x1.25, Mounting Stud, Lower SHAFT, Intermediate SCREW, Hex Flange Head, M10x1. 5x40, Upper Shaft to Lower shaft, Mounting SCREW AND WASHER, Hex Head, M10x1.5x35, Shaft Bracket to Frame BRACKET, Intermediate Shaft

13

14

55315 044AA

1

NUT, Hex Flange Lock, M6 Phosphate, Intermediate Shaft Bracket, Mounting SHAFT, Intermediate

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Column, Steering Upper and Lower Figure 019-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

15

6504 926AA

3

SCREW, Hex Flange Head, M10x1. 5x40, Lower Shaft to Steering Box, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear, Power Steering Figure 019-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 52088 993AD 52088 994AD 2 5083 823AA 52059 405AB 3 5083 825AA 4 5 6 -7 5093 838AA 8 -9 5083 824AA 1 1 J U 77 5083 289AA 1 1 1 J U J 77 J320 0501 S010 3336 6036 502AA 1 1 1 1 3 J U 77 1 1 J U 1 1 J U

GEAR, Power Steering

SEAL KIT, Steering gear pitman shaft 77 O RING KIT, Cover, Valve

NUT, Steering Gear Arm, Pitman Arm to Gear WASHER, Lock, .875x1.469, Pitman Arm to Gear SCREW AND WASHER, Steering Gear Mounting GASKET KIT, Top Cover

SHAFT KIT, Pitman Shaft Replacement SEAL KIT, Input Shaft Seal

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Linkage and Damper Figure 019-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1

6502 473

1

2 3

6502 697

1

BOLT, Hex Flange Head, M12x1. 75x65, Steering Damper to Axle Bracket NUT, Hex Flange Lock, M12x1.75, Steering Damper to Axle Bracket DAMPER, Steering Linkage J U PIN, Cotter, (NOT SERVICED) (Not Serviced) NUT, Hex, .50-20 Tie Rod to Knuckle, Mounting Damper Stud to Drag Link, Mounting Drag Link to Pitman Arm, Mounting Tie Rod to Drag Link, Mounting Drag Link to Knuckle, Mounting ARM, Pitman J U NUT AND WASHER, Must Purchase Gear Box Assembly, (NOT SERVICED) (Not Serviced) TUBE, Tie Rod

52088 959AA 52088 960AA 4 5 6034 358

1 1

1 1 1 1 1

6 5203 8337 5203 8338 7 1 1

8 52037 536AB 52005 742AB 9 5200 5739 10 5200 5741 11 52005 743AB 12 5200 5740 13 5208 7887 5200 6582 1 1 J U 1 1 J U 1 1 J U 77 1 1 J U 1 1 J U 1 1 J U

SOCKET Inner Inner SOCKET, Tie Rod, Outer

TUBE, Tie Rod

SOCKET, Tie Rod, Inner

SOCKET, Drag Link Outer Outer

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Linkage and Damper Figure 019-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

14

5200 0988

1

U

SEAL, Tie Rod End

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Pump, Power Steering Figure 019-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [ED0]=Engines - All 2.4L 4 Cylinder Gas [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 52089 018AC 1 2 52087 871AE 1 52089 018AC 1 3 4897 287AA 1 -4 5203 7547 1 5203 7546 1 -5 8350 3489 1 -6 2537 833 1 -7 4778 797AB 1 -8 5066 223AA 1 -9 5066 224AA 1

ED0 ER0 ED0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

PUMP, Power Steering PUMP, Power Steering with Reservoir CAP, Power Steering Reservoir CLIP, Power Steering Reservoir Mounting, Right Mounting, Left VALVE, Flow Control SPRING, Power Steering Pump Flow SEAL, Power Steering Pump KIT, Pump Assembly Service KIT, Reservior Service

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hoses and Reservoir, 2.4L Engine [ED0] Figure 019-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [ED0]=Engines - All 2.4L 4 Cylinder Gas 1 4694 766 1 2 52087 713AB 1 -3 6035 102 2 4 5 6 7 8 9 10 11 -12 -13 52088 924AA 53031 722AA 6502 425 2448 761 52089 017AC 52089 014AD 5205 254 52089 016AD 3420 1888 4486 273 1 1 3 2 1 1 1 1 1 1 J J J J U U

ED0 ED0

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

-14 -15 -16

56044 169AA 6035 358 5200 2044

1 1 1

J U U

ED0

CAP, Power Steering Pump RESERVOIR, Power Steering Pump SCREW, Hex Flange Head Tapping, .25-14x.75, Reservoir Mounting RETAINER, Reservoir PULLEY, Power Steering Pump SCREW AND WASHER, Hex Head, M8x1.25x95 CLAMP, Hose HOSE, Power Steering Reservoir HOSE, Power Steering Return O RING, Power Steering Hose HOSE, Power Steering Pressure SCREW, Hex Head, Power Steering Hose Bracket to Frame, Mounting BRACKET, Power Steering Hose, Pressure and Return Reservior to Pump, Mounting SWITCH, Power Steering CLIP, Oil Cooler Tube CLIP, Tube, Power Steering Line to Frame, Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hoses and Reservoir,4.0L Engine [ER0] Figure 019-720
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note:Sales Codes; [ER0]=Engines - All 4.0L 6 Cylinder Gas 1 6502 425 3 2 3 53010 258AB 52089 169AD 52089 172AD 4 2448 770 5 52089 168AC 52089 170AC 4897 287AA 3420 1888 6035 358 5200 2044 4486 273 1 1 1 1 1 1 1 J U U U U U 1 1 J U 1 1 1 J U

ER0 ER0 ER0 ER0

SCREW AND WASHER, Hex Head, M8x1.25x95 PULLEY, Power Steering Pump HOSE, Power Steering Return

CLAMP, Hose ER0 ER0 HOSE, Power Steering Pressure ER0 ER0 ER0

6 -7 -8 -9 -10

-11

6035 102

2

CAP, Power Steering Reservoir SCREW, Hex Head, Power Steering Hose Bracket to Frame, Mounting CLIP, Oil Cooler Tube CLIP, Tube, Power Steering Line to Frame BRACKET, Power Steering Hose, Pressure and Return Reservior to Pump SCREW, Hex Flange Head Tapping, .25-14x.75, Reservoir Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 42RLE - Automatic Transaxle 4 Speed
Illustration Title Group-Fig. No.

Transaxle Assembly
Transaxle Assembly [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting, Transmission [ED1 + DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting, Transmission [ERH + DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 42RLE-110 Fig. 42RLE-120 Fig. 42RLE-130

Case and Extension
Transmission Case [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Rear [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 42RLE-210 Fig. 42RLE-220

Oil Pump
Oil Pump & Reaction Shaft [DG6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 42RLE-310

Gear Train
Clutch, Input Shaft [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Train [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 42RLE-410 Fig. 42RLE-420

Valve Body
Valve Body [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accumulator Piston & Springs [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parking Sprag [DG6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 42RLE-710 Fig. 42RLE-720 Fig. 42RLE-730

Gearshift Controls
Gearshift Controls [DG6] ........................................................ Fig. 42RLE-1210

January 6, 2004

Transaxle Assembly [DG6] Figure 42RLE-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 # 5101 752AE 1 # 5101 753AE 1 -2 5093 944AA 1 -3 4736 235AA 1 -4 5103 073AA -5 4202 151 1 1 AR

TRANSMISSION PACKAGE ER0 ED0 ER0 ED0 DG6 DG6 DG6 DG6

CONVERTER PACKAGE, Torque TORQUE CONVERTER OVERHAUL PACKAGE, Transmission

ER0 ED0

DG6 DG6 DG0

WEIGHT, Torque Converter Balance

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Mounting, Transmission [ED1 + DG6] Figure 42RLE-120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1

2 3 -4 5 6 7 8 9 10 11 12 13 14 15 16 -17 18

52104 335AA 4471 933 6503 465 6504 383 52104 333AA 53013 489AA # 5101 753AE 52104 365AB 6501 742 6501 979 6101 506 53013 560AC 52104 429AB 4810 021 4736 235AA 5222 629

1 1 8 4 1 1 1 1 4 1 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DG0 DG0 DG0 DG0 DG6 DG0 DG6 DG6 DBB

ED0 ED0 ED0 ED0 ED0 ED0

DG6 DG0 DG0 DG6 DG6 DG6

ENGINE, Complete, See Engine Group, (NOT SERVICED) (Not Serviced) PLATE, Torque Converter Drive PLATE, Drive Plate Backing BOLT, Drive Plate and Flywheel BOLT, Hex Head, M10x1.50 x 13.20 SHIELD, Clutch SHIELD, Lower Bell TRANSMISSION PACKAGE TUBE, Vent SCREW, Hex Head, M12x1.75x50 SCREW AND WASHER, Hex Head, M6x1x17 BOLT AND CONED WASHER, M8x1.25x18 INDICATOR, Transmission Fluid Level TUBE, Transmission Oil Filler GROMMET TORQUE CONVERTER SEAL, Torque Converter Hub SCREW, [M10X1.50X16.00], (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Mounting, Transmission [ERH + DG6] Figure 42RLE-130
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1

2 3 4 5 6 7 8 9

4752 460AB J315 1407 J321 4094 6504 383 52104 426AA 52104 427AA 5093 944AA

1 6 1 4 1 1 1

ER0 ER0 ER0 ER0 ER0 ER0 ER0

DG0 DG0 DG0 DG0 DG6 DG6 DG6

10 -11 12 13 14 15 16 17

J400 7389 J400 4370 52104 365AB 4810 021 6501 979 52104 428AB 52104 414AC

2 2 1 1 1 1 1

ER0 ER0

DG6 DG6 DG6 DG6

ER0

ER0 ER0

DG0 DG0

ENGINE, Complete, See Engine Group, (NOT SERVICED) (Not Serviced) PLATE, Drive Plate BOLT, Hex Head, .50-20x.56 PLATE, Drive Plate Backing BOLT, Hex Head, M10x1.50 x 13.20 SHIELD, Lower Bell SPACER CONVERTER PACKAGE, Torque TRANSMISSION, 4 Speed, See Illustration # 110, (NOT SERVICED) (Not Serviced) BOLT, Torx BOLT AND WASHER, Hex Head, .437-14x2.75 TUBE, Vent GROMMET SCREW AND WASHER, Hex Head, M6x1x17 TUBE, Transmission Oil Filler INDICATOR, Transmission Fluid Level SCREW, [M10X1.50X16.00], (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Transmission Case [DG6] Figure 42RLE-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 5114 350AA 1 5114 351AA 1 2 52852 912AB 1 1 -3 3681 601 1 1 4 6501 474 15 15 5 4799 061AB 1 1 6 52854 001AA 7 6101 331 -8 4799 433AB 2 2 2 2 1 1

CASE, Transmission ER0 ED0 ER0 ED0 ER0 ED0 ER0 ED0 ER0 ED0 DG6 DG6 PAN, Transmission Oil DG6 DG6 MAGNET, Transmission DG6 DG6 BOLT, Hex Head, M8x1.25x16 DG6 DG6 SENSOR, Transmission Input Speed DG6 DG6 SENSOR, Transmission Output Speed ER0 ED0 ER0 ED0 ER0 ED0 DG6 DG6 BOLT, M6x1.00x20 DG6 DG6 DG6 DG6 NUT, Transmission Case Transmission To Oil Cooler Lines Transmission To Oil Cooler Lines

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Adapter, Rear [DG6] Figure 42RLE-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 52852 910AA 1 1 2 52854 177AA 1 1 3 52852 998AA 1 1 4 4269 956AB 1 1 5 6504 774 11 11

ADAPTER, Transmission ER0 ED0 ER0 ED0 ER0 ED0 ED0 ER0 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 TUBE Lube Tube Lube Tube SEAL, Transmission Lube Tube Grommet Seal SEAL, Adapter Output Shaft Output Shaft SCREW AND WASHER, Hex Head, M10x1.5x37

ER0 ED0

DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Oil Pump & Reaction Shaft [DG6 Figure 42RLE-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines -1 4883 260 2 5101 872AA 3 4471 874 4 6500 211 5 0147 482 4446 616 6 4412 844 7 6506 408AA 8 4659 945 9 4659 515 10 4412 475 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 5 5 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 2 2 2 2 ER0 ED0 ER0 ED0 DG6 DG6 DG6 DG6 6 6 ER0 ED0 DG6 DG6 4 4 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

SEAL AND GASKET PACKAGE, Transmission Oil Pump

PUMP, Transmission Oil

SEAL, Ring Reaction Support, 2 1/16 O.D.

BOLT, Hex Head, M8x1.25x19

BALL, Check Reaction Shaft Reaction Shaft Reaction Shaft Support Reaction Shaft Support GASKET, Transmission Oil Pump

SCREW AND WASHER, Hex Flange Head, M8x1.25x25

SEAL, Oil Pump

BUSHING, Front Pump

SEAL, Impeller Hub, 57.25mm OD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Clutch, Input Shaft [DG6] Figure 42RLE-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines -1 4883 240AB 2 4883 013AB -3 4883 014AB -4 4883 015AB 5 4659 934 -6 4659 980 7 4567 262 8 4864 936AC 9 5018 923AA 10 4505 621 1 ED0 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6

SEAL AND GASKET PACKAGE, Transmission Front Clutch

PLATE PACKAGE, Underdrive Reaction, 5.72/5.82

PLATE PACKAGE, Underdrive Reaction, 6.21/6.31

PLATE PACKAGE, Underdrive Reaction, 6.70/6.80

SNAP RING, Underdrive Clutch, Tapered

SNAP RING, Underdrive Clutch, Flat

THRUST BEARING Input Clutch Input Clutch HUB AND SHAFT PACKAGE, Underdrive Clutch With Shaft & Thrust Washer With Shaft & Thrust Washer PLATE AND WASHER PACKAGE, Thrust

SNAP RING Reverse & Overdrive Clutch Preassure Plate, Wave

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Clutch, Input Shaft [DG6] Figure 42RLE-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 11 4531 678 12 4659 053 -13 5017 518AB 14 4505 622 1 1 15 4531 678 16 4659 053 17 4377 194 -18 4531 556AD 19 4377 195 -20 4412 871 -21 4412 872 -22 1 1 1 1 1 1 1 1 1 1 3 3 4 4 1 1 3 3 4 4

ER0

DG6

Reverse & Overdrive Clutch Preassure Plate, Wave DISC, Clutch

ER0 ED0 ER0 ED0 ER0 ED0 ER0 ED0

DG6 DG6 PLATE, Transmission O/Drive Clutch DG6 DG6 HUB PACKAGE, Input Clutch DG6 DG6 DG6 DG6 SNAP RING Reverse & Overdrive Preassure Plate, Flat Reverse & Overdrive Preassure Plate, Flat DISC, Clutch

ER0 ED0 ED0 ER0

DG6 DG6 DG6 DG6 PLATE, Transmission O/Drive Clutch Reverse Clutch Reverse Clutch PLATE, Transmission Clutch Reaction Reverse Reverse PLATE, Transmission O/Drive Clutch Reverse & Overdrive Clutch Reverse & Overdrive Clutch SNAP RING [1.53 - 1.58]MM [1.53 - 1.58]MM SNAP RING, Reverse Clutch, 1.77-1. 83mm [1.77 - 1.83]MM [1.77 - 1.83]MM SNAP RING, Reverse Clutch, 2.02-2. 07mm [2.02 - 2.07]MM [2.02 - 2.07]MM SNAP RING, Reverse Clutch, 2.27-2. 32mm

ED0 ER0 ER0 ED0 ER0 ED0

DG6 DG6 DG6 DG6 DG6 DG6

ED0 ER0

DG6 DG6

ER0 ED0

DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Clutch, Input Shaft [DG6] Figure 42RLE-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4412 873 23 5018 923AA 24 4659 993 25 3836 237AB 3836 241AB 4431 665AB 4431 666AB 4431 667AB 4431 668AB 4431 3836 4431 4446 669AB 237AB 669AB 670AB

1 1

ED0 ER0

DG6 DG6

[2.27 - 2.32]MM [2.27 - 2.32]MM PLATE AND WASHER PACKAGE, Thrust

1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 4 4

ER0 ED0 ED0 ER0 ER0 ED0 ER0 ED0 ED0 ER0 ED0 ER0 ED0 ER0 ER0 ED0 ED0 ER0 ED0 ED0 ER0 ER0 ED0 ER0 ED0 ED0 ER0 ER0 ER0 ED0 ER0 ED0

DG6 DG6 HUB AND SHAFT, Overdrive Clutch DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 DG6 PLATE, Transmission O/Drive Clutch PLATE, Transmission O/Drive Clutch [1.70 - 1.77]MM [2.58 - 2.65]MM [1.55 - 1.66]MM [1.55 - 1.66]MM [1.81 - 1.88]MM [1.81 - 1.88]MM [2.03 - 2.10]MM [2.03 - 2.10]MM [2.25 - 2.32]MM [2.25 - 2.32]MM [2.47 - 2.54]MM [1.70 - 1.77]MM [2.47 - 2.54]MM [2.69 - 2.76]MM [2.69 - 2.76]MM [2.91 - 2.98]MM [2.91 - 2.98]MM [1.92 - 1.99]MM [1.92 - 1.99]MM [2.14 - 2.21]MM [2.14 - 2.21]MM [2.36 - 2.43]MM [2.36 - 2.43]MM [2.58 - 2.65]MM SNAP RING, Underdrive Clutch, Flat [1.53 - 1.58]MM [1.53 - 1.58]MM DISC, Clutch

4446 671AB 3836 238AB 3836 239AB 3836 240AB 3836 241AB 26 4659 980 27 4531 678 28

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Clutch, Input Shaft [DG6] Figure 42RLE-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4659 053 29 6501 715 30 4431 612 31 4377 177 32 5103 073AA

4 4 1 1

ED0 ER0 ED0 ER0

DG6 DG6 SNAP RING DG6 DG6 RETAINER AND SEAL, Transmission U/Drive Spring

1 1 1 1

ED0 ER0 ER0 ED0

DG6 DG6 SPRING, Drive Lower Case DG6 DG6 OVERHAUL PACKAGE, Transmission Include Under Drive Piston & Seals Include Under Drive Piston & Seals PISTON, Underdrive Also Avalable In Overhaul Packge Also Avalable In Overhaul Packge SNAP RING

1 1

ER0 ED0

DG6 DG6

33 4431 610 34 6507 226AA 35 4659 871 36 4659 935 37 4446 543 38 4412 209 39 4626 452AB 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 3 3 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

SEAL, Piston Outer, 140mm OD

RETAINER, Transmission Input Clutch

SEAL, Input Shaft

THRUST BEARING

INPUT SHAFT PACKAGE, Transaxle

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Clutch, Input Shaft [DG6] Figure 42RLE-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

40

41 6502 271 42 6502 269 43 4659 391AB 44 6501 702 45 4412 203 46 4412 202 47 6033 158 48 5017 518AB -49 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

HUB, Input Clutch, Serviced in Assembly, (NOT SERVICED) (Not Serviced) O RING, Transmission Clutch

O RING, Transmission Clutch

SEAL, Under Drive

SNAP RING

SNAP RING

SPRING, Overdrive Piston

O RING, Reverse & O/Drive Clutch Piston, Transmission

HUB PACKAGE, Input Clutch

-50 4531 903 51 4659 056 52 4659 056 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

PISTON, Reverse and Overdrive, Serviced in Assembly, (NOT SERVICED) (Not Serviced) FILTER, Reverse And O/D Clutch

SEAL, Reverse Servo Piston

SEAL, Reverse Servo Piston

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 5101 874AA 2 4412 235 3 6501 853 4 # 4800 236AA 5 # 4800 261AA 6 4800 255AA -7 6501 819 8 4800 253AA 9 4412 234 10 5280 020 -11 AR AR ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 3 3 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

CARRIER AND BEARING, Planet Pinion

BEARING CONE, Output Shaft

SNAP RING

SPRING, Low/Reverse Clutch Piston

PISTON, Low and Reverse Clutch

RETAINER, Transmission Low and Reverse Clutch Pistion

SCREW AND WASHER, Pan Head, M5x0.8x11.00

GASKET, Clutch Retainer

BEARING CUP, Output Shaft

SHIM, Carrier Bearing, 5.17 - 5. 19mm

SHIM, Carrier Bearing, 5.20 - 5. 22mm

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5280 021 -12 5280 022 -13 5280 023 -14 5280 024 -15 5280 025 -16 5280 026 -17 5280 027 -18 5280 028 -19 5280 029 -20 5280 030 -21 5280 031

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.23 - 5. 25mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.26 - 5. 28mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.29 - 5. 31mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.32 - 5. 34mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.35 - 5. 37mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.38 - 5. 40mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.41 - 5. 43mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.44 - 5. 46mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.47 - 5. 49mm

AR AR

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.50 - 5. 52mm

AR

ED0

DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

AR -22 5280 032 -23 5280 033 -24 5280 034 -25 5280 035 -26 5280 036 -27 5280 037 -28 5280 038 -29 5280 039 -30 5280 040 -31 5280 041 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

ER0

DG6 SHIM, Carrier Bearing, 5.53 - 5. 55mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.56 - 5. 58mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.59 - 5. 61mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.62 - 5. 64mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.65 - 5. 67mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.68 - 5. 70mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.71 - 5. 73mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.74 - 5. 76mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.77 - 5. 79mm

ED0 ER0

DG6 DG6 SHIM, Carrier Bearing, 5.80 - 5. 82mm

ED0 ER0

DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-32 5280 042 -33 5280 043 -34 5280 044 -35 5280 045 -36 5280 046 -37 5280 047 -38 5280 048 -39 5280 049 40 4567 022 41 4567 025AB 42 6502 476 43 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6 AR AR ED0 ER0 DG6 DG6

SHIM, Carrier Bearing, 5.83 - 5. 85mm

SHIM, Carrier Bearing, 5.86 - 5. 88mm

SHIM, Carrier Bearing, 5.89 - 5. 91mm

SHIM, Carrier Bearing, 5.92 - 5. 94mm

SHIM, Carrier Bearing, 5.95 - 5. 97mm

SHIM, Carrier Bearing, 5.98 - 6. 00mm

SHIM, Carrier Bearing, 6.01 - 6. 03mm

SHIM, Carrier Bearing, 6.04 - 6. 06mm

BEARING CUP, Differential

BEARING

NUT, Rear Carrier, M36 x 1.50

THRUST BEARING

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4412 209 44 4377 080 45 4412 229AB 46 4567 573AB 47 4659 055 48 4412 395 49 4377 194 -50 4897 452AA -51 4897 453AA -52 4897 454AA -53 4897 455AA -54

1 1 1 1

ED0 ER0 ED0 ER0

DG6 DG6 GEAR, Sun DG6 DG6 THRUST BEARING, Rear Sun Gear, Front

1 1 5 5

ED0 ER0 ER0 ED0

DG6 DG6 DISC, Clutch DG6 DG6 PLATE, Transmission Clutch Reaction

5 5 1 1

ED0 ER0 ED0 ER0

DG6 DG6 SNAP RING DG6 DG6 PLATE, Transmission Clutch Reaction

1 1

ED0 ER0

DG6 DG6 PLATE PACKAGE, Low/Reverse Clutch, 5.753/6.012

1 1

ER0 ED0

DG6 DG6 PLATE PACKAGE, Low/Reverse Clutch, 6.013/6.272

1 1

ER0 ED0

DG6 DG6 PLATE PACKAGE, Low/Reverse Clutch, 6.273/6.532

1 1

ER0 ED0

DG6 DG6 PLATE PACKAGE, Low/Reverse Clutch, 6.533/6.792

1 1

ER0 ED0

DG6 DG6 PLATE PACKAGE, Low/Reverse Clutch, 6.793/7.052

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4897 456AA 55 4799 858AA 56 4799 794 57 6035 238 58 4567 539AB -59 4412 209 60 6035 238 61 4505 591 62 # 5102 880AA -63 4431 647 64 # 5102 880AA 65 4412 248 66 4412 216AB

1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1

ER0 ED0 ER0 ED0 ED0 ER0 ED0 ER0 ER0 ED0 ED0 ER0 ER0 ED0 ER0 ED0

DG6 DG6 SNAP RING DG6 DG6 GEAR, Annulus DG6 DG6 SNAP RING DG6 DG6 CARRIER, Planetary Pinion DG6 DG6 THRUST BEARING DG6 DG6 SNAP RING DG6 DG6 SNAP RING DG6 DG6 RETAINER PACKAGE, 2nd & 4th Clutch Piston

1 1 1 1

ER0 ED0 ER0 ED0

DG6 DG6 PISTON, 2nd and 4th Clutch DG6 DG6 RETAINER PACKAGE, 2nd & 4th Clutch Piston

1 1 1 1

ER0 ED0 ED0 ER0

DG6 DG6 SPRING, 2nd And 4th Clutch Piston DG6 DG6 THRUST WASHER, Second and Fourth Clutch

1 1

ED0 ER0

DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train [DG6] Figure 42RLE-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

67 4659 618AB 68 4659 054 69 4799 860AB 70 4377 195 -71 3681 949 -72 3743 664 73 52852 915AA -74 52852 916AA 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 95 95 ED0 ER0 DG6 DG6 6 6 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 4 4 ER0 ED0 DG6 DG6 4 4 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6

HUB AND GEAR, Second And Fourth Clutch

PLATE, Transmission Clutch Reaction

DISC, Clutch

SNAP RING

THRUST WASHER, Planet Pinion

ROLLER, Front and Rear Pinion

SHAFT, Intermediate

CLIP

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Valve Body [DG6] Figure 42RLE-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Gasket Package includes all Valve Body Seals and Transmission Filter Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines -1 5101 917AB 2 52854 169AA 3 4412 836 4 4539 665 5 6506 245AA 6 4659 677AC -7 4659 678 8 4446 620AC 9 6500 215 10 4412 291 11 6500 215 2 ER0 DG6 1 1 ED0 ER0 DG6 DG6 28 28 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ER0 ED0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ED0 ER0 DG6 DG6 1 1 ER0 ED0 DG6 DG6

GASKET AND SEAL PACKAGE, Valve Body

VALVE BODY

SEAL, Manual Valve Lever

LEVER, Manual Valve

SCREW

SENSOR, Manual Valve Lever

SEAL, Manual Valve Position Sensor

PISTON, 2nd and 4th Accumulator

SCREW AND WASHER, Pan Head, M5x.8x25

SEAL, Clutch Feed

SCREW AND WASHER, Pan Head, M5x.8x25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Valve Body [DG6] Figure 42RLE-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

2 12 52852 913AB 13 6032 780 14 4471 880 15 4800 171AA 16 3878 313 17 4446 544 18 6500 215 19 6503 232 20 4431 711 21 4431 710 22 4471 880 -23 6100 994 -24 1 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 1 1 1 1 1 1 1 1

ED0 ER0 ED0 ED0 ER0 ER0 ED0 ED0 ER0

DG6 FILTER, Transmission Oil DG6 DG6 O RING, Trans Oil Filter DG6 DG6 SPRING, Accumulator DG6 DG6 SOLENOID, Transmission DG6 DG6 SCREEN, Transmission Regulator Valve

ER0 ED0 ER0 ED0

DG6 DG6 SEAL, Accumulator DG6 DG6 SCREW AND WASHER, Pan Head, M5x.8x25

ER0 ED0

DG6 DG6 SCREW, Pan Head, M5 x 0.8 x 12. 60

ED0 ER0

DG6 DG6 RETAINER, Transmission 2nd and 4th Accumulator Piston

ED0 ER0 ED0 ER0 ER0 ED0 ED0 ER0

DG6 DG6 DETENT, Valve Body DG6 DG6 SPRING, Accumulator DG6 DG6 DOWEL, M6x16 DG6 DG6 VALVE, Transmission Regulator

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Valve Body [DG6] Figure 42RLE-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4659 081 25 5211 8261 26 0104 918

1 1 4 4 1 1

ED0 ER0 ER0 ED0 ER0 ED0

DG6 DG6 DG6 DG6 DG6 DG6 BALL, Check Small Small BALL, Valve Body Check

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Accumulator Piston & Springs [DG6] Figure 42RLE-720
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 4567 575 1 1 2 4471 880 1 1 3 4446 544 2 2 4 4446 620AC 1 1 5 4431 617AB 1 1 6 6501 695 1 1

SPRING, Accumulator ER0 ED0 ER0 ED0 ER0 ED0 ER0 ED0 ED0 ER0 ED0 ER0 DG6 DG6 SPRING, Accumulator DG6 DG6 SEAL, Accumulator DG6 DG6 PISTON, 2nd and 4th Accumulator DG6 DG6 COVER, Accumulator DG6 DG6 SNAP RING DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Parking Sprag [DG6] Figure 42RLE-730
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTES: Sales Codes [DG6]= 4 Speed Automatic Transmission [42RLE] 1 52852 949AA 1 1 2 6035 256 1 1 -3 6503 384 4 4431 999 -5 52852 956AA -6 52852 948AA 1 1 1 1 1 1 1 1

SPRING, Parking Sprag Return ED0 ER0 ED0 ER0 DG6 DG6 SNAP RING, Rod DG6 DG6 SCREW AND WASHER, Park Sprag Shaft, M5X0.8X12 ED0 ER0 ED0 ER0 ED0 ER0 ED0 ER0 DG6 DG6 SHAFT, Parking Sprag DG6 DG6 ROD, Parking Sprag DG6 DG6 BRACKET, Parking Sprag DG6 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Gearshift Controls [DG6] Figure 42RLE-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DG6]=4 Speed Automatic Transmission - 42RLE [ED0]=All 2.4L 4 Cyl. Engines [ER0]=All 4.0L Inline 6 Engines 1 5210 4028 1 2 52078 551AG 1 3 52104 422AC 1 -4 52059 685AA 1 5 6 7 8 9 10 11 12 52109 624AC 6501 648 6506 348AA 53000 704AD 1 4 6 1

ED1, ER0

DG0 DG6 DG6 DG0 DG6 DG0 DG0 DG6

6101 767 52109 623AB 52109 622AB

2 1 1

DG0 DG0 DG6

HANDLE, Gearshift HOUSING, Shift Lever CABLE, Park Interlock CLIP, Cable Routing, Interlock Cable to Column CABLE, Shift SCREW, Hex Flange Head, M8x1. 25x25.00 SCREW AND WASHER, Hex Head, M6x1x25 COVER, Gearshift PAN, Floor, See Sheet Metal Group, (NOT SERVICED) (Not Serviced) SCREW AND WASHER, M8x1. 25x25 BRACKET, Shift Cable LEVER, Manual Control

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 3550 - Manual Transmission 5 Speed
Illustration Title Group-Fig. No.

Transmission Assembly
Transmission (DDD) ........................................................... Fig. 3550-110

Case and Extension
Case and Extension (DDD) ...................................................... Fig. 3550-210

Gear Train
Gear Train (DDD) ............................................................. Fig. 3550-410

Fork and Rails
Fork and Rails (DDD) .......................................................... Fig. 3550-910

Gearshift Controls
Gearshift Controls (DDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 3550-1210

January 6, 2004

Transmission (DDD) Figure 3550-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission 1 52104 678AA 1 J 52104 388AD 1 U

TRANSMISSION, 5 Speed ER0 ER0 DDD DDD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Case and Extension (DDD) Figure 3550-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [ER0] = All 4.0 L 6 Cylinder Gas Engines 1 5096 102AA 1 J 5096 101AA 1 U -2 4740 899 1 U 1 J 3 5083 260AB 1 J 1 U 4 5013 306AA 1 J 1 U 5 5086 544AA 1 J 1 U 6 4741 313 1 J 1 U 7 4741 144 4 J 1 U 8 4741 123 1 U 11 J 9 4741 115 1 U 1 J 10 4741 122 2 J 1 U -11 5019 683AA 1 U 2 J 12 5600 7163 1 J 1 U 13 5015 945AA 1 J

CASE, Transmission ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 DDD DDD BUSHING, Shift Rail DDD DDD CASE, Transmission Rear DDD DDD RETAINER, Shaft DDD DDD LEVER, Gearshift DDD DDD BOLT, M8-1.25x70 DDD DDD BOLT, Hex Head DDD DDD BOLT, Hex Head, M8x1.25x50 DDD DDD BOLT, Hex DDD DDD PIN, Locating DDD DDD CLIP DDD DDD SWITCH, Back Up Lamp DDD DDD VENT, Transmission DDD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Case and Extension (DDD) Figure 3550-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 14 4882 280 -15 4740 903 16 4740 904 17 4741 128 18 4773 182 19 5015 949AA 20 4741 300 21 4741 112 22 4741 296 23 4741 118 24 4874 174AB 25 5012 337AA 26 4886 153AA 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1

U U J J U U J J U J U J U J U J U J U J U J U U J J U

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD PLUG, Oil Fill DDD DDD PLUG, Oil Drain DDD DDD PIN, Detent DDD DDD CAP, Detent DDD DDD SPRING, Shift Detent DDD DDD PLUNGER DDD DDD BOLT, Hex Head, M6x1.00x25 DDD DDD BEARING, Ball DDD DDD SEAL, Input Shaft DDD DDD SEAL, Output Shaft DDD DDD BEARING, Input Shaft DDD DDD BUSHING, Transmission DDD DDD SEAL, Shift Lever DDD DDD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear Train (DDD) Figure 3550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [ER0] = All 4.0 L 6 Cylinder Gas Engines 1 5019 723AA 1 J 1 U 2 4741 277 1 J 1 U 3 4741 878 1 J 1 U 4 4741 266 1 U 1 J 5 4741 293AB 1 J 1 U -6 4741 137 1 U 1 J 7 4741 136 1 U 1 J -8 4741 807 9 4883 718AB 10 4741 874 11 4897 922AA 12 5019 721AA 13 1 2 U J 1 1 J U 1 1 J U 1 1 J U 1 1 U J

SHAFT, Input ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 DDD DDD STOP RING, Synchronizer DDD DDD NEEDLE BEARING, Input Shaft DDD DDD SNAP RING, Output Shaft Bearing DDD DDD SYNCHRONIZER, Third and Fourth DDD DDD SPRING, Lever DDD DDD BALL, Shift Lever, M5 DDD DDD SNAP RING PACKAGE, Transmission Third/Fourth Hub Third/Fourth Hub GEAR, Third

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD DDD DDD DDD

NEEDLE BEARING, Third Gear DDD DDD SNAP RING DDD DDD WASHER, Output Shaft DDD DDD GEAR, Second

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Gear Train (DDD) Figure 3550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4874 358AB 14 5003 039AA 15 4874 356AB -16 4741 137 17 4741 136 18 4874 355AB -19 4874 353 20 4741 871 21 4874 309 22 4741 871 23 5019 029AA 24 4741 285 25 4741 278AB -26 4741 137 27

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

J U J U J U U J U J J U J U J U J U J U J U J U J U U J

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD DDD NEEDLE BEARING, Second Gear DDD DDD SYNCHRONIZER, First and Second DDD DDD SPRING, Lever DDD DDD BALL, Shift Lever, M5 DDD DDD GEAR, First DDD DDD BEARING, First Gear DDD DDD NEEDLE BEARING, Transmission DDD DDD SHAFT, Output DDD DDD NEEDLE BEARING, Transmission DDD DDD GEAR, Reverse DDD DDD STOP RING, Synchronizer DDD DDD SYNCHRONIZER, Fifth And Reverse DDD DDD SPRING, Lever DDD DDD BALL, Shift Lever, M5

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train (DDD) Figure 3550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4741 136 28 4741 805 29 4741 273 30 5069 040AA 31 4741 114 -32 4741 115 33 4741 866AB 34 4741 266 35 5066 646AA 36 5066 650AA 37 4741 312 38 4741 310 39 4741 309 40 4741 307

1 1 1 1 1 1 1 1

U J J U J U J U

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD DDD RING, Transmission DDD DDD BEARING, Needle DDD DDD GEAR, Fifth DDD DDD RETAINER, Transmission Output Shaft Bearing

1 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2

J U U J J U U J U J J U J U J U J U J

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD DDD DDD DDD DDD DDD SNAP RING, Output Shaft Bearing DDD DDD BEARING, Countershaft DDD DDD SHAFT, Counter DDD DDD SUPPORT, Segment Idler Shaft DDD DDD WASHER, Flat DDD DDD WASHER, Idler Gear DDD DDD THRUST WASHER, Reverse Idler DDD BOLT, Hex Retainer Retainer BEARING, Output Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train (DDD) Figure 3550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 41 5066 651AA 42 4874 359 43 4741 303 44 4741 891 45 4874 363 46 4874 405 -47 4874 403 -48 4874 404 -49 4741 311 -50 5015 943AA -51 5015 942AA -52 5015 944AA 1 1 1 1 1 1 1 2 2 1 2 1 2 1 2 1 2 1 1 1 1 1 1 1

U J U J U J U J U J U J U J U J U U J J U J U J U

ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0

DDD GEAR, Reverse Idler DDD DDD BEARING, Idler DDD DDD IDLER SHAFT, Transmission DDD DDD BALL, Check, 4 mm DDD DDD RING, Synchronizer Blocker DDD DDD CONE, Synchronizer DDD DDD RING DDD DDD RING DDD DDD SNAP RING DDD DDD PLATE, Retaining DDD DDD CAM, Reverse Block DDD DDD SCREW, Hex Flange Head DDD DDD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Fork and Rails (DDD) Figure 3550-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [ER0] = All 4.0 L 6 Cylinder Gas Engines 1 5015 951AB 1 J 1 U 2 5072 248AA 1 J 1 U 3 4741 137 3 J 1 U 4 5013 348AA 1 J 1 U 5 5012 337AA 1 U 1 J 6 5019 024AA 1 J 1 U 7 5066 352AB 1 J 1 U 8 4741 139 1 J 1 U 9 4874 352 1 J 1 U 10 5083 104AA 1 J 1 U 11 4886 077AB 1 J 1 U 12 5012 020AA 1 J 1 U

SHAFT, Selector ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 ER0 DDD DDD LEVER, Shift Shaft DDD DDD SPRING, Lever DDD DDD DDD DDD DDD DDD PIN DDD DDD FORK, Third and Fourth DDD DDD PIN, Shift Shaft DDD DDD SOCKET, Shift Shaft DDD DDD FORK, Transmission DDD DDD FORK, First and Second DDD DDD ISOLATOR, Shift Lever DDD DDD PLUNGER Shift Shaft Lever BUSHING, Transmission

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Gearshift Controls (DDD) Figure 3550-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DBB] = All Manual Transmissions 1 4446 921 1 2 6502 556 1 3 5210 4174 1 4 52109 726AB 1 J 52109 727AB 1 U 5 5207 8558 1 6 53000 056AB 1 -7 6506 668AA 1 8 9

DBB DBB DBB DBB DBB DBB DBB DBB

INSERT, Transmission Shift Knob NUT, Hex, M10-1.5 KNOB, Gearshift LEVER, Gearshift

10 11 -12

52109 771AA 6506 348AA

1 6

DBB DBB

5015 943AA -13 5015 942AA

1 1 1 1

J U J U

ER0 ER0 ER0 ER0

DDD DDD DDD DDD

BOOT, Gear Shift Lever BEZEL, Gearshift Lever Boot SCREW, Cap TUBE, Governor Support, (NOT REQUIRED) BOOT, Inner Gearshift, Serviced in item 9, (NOT SERVICED) (Not Serviced) COVER, Floor Pan SCREW AND WASHER, Hex Head, M6x1x25 PLATE, Retaining Reverse Block Reverse Block CAM, Reverse Block

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP NV2550 - Manual Transmission 5 Speed
Illustration Title Group-Fig. No.

Transmission Assembly
Transmission [NV 2550] [DDK] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. NV2550-110

Case and Extension
Case and Extension [NV 2550] [DDK] .............................................. Fig. NV2550-210

Gear Train
Gear Train [NV 2550] [DDK] ..................................................... Fig. NV2550-410

Fork and Rails
Fork and Rail [NV 2550] [DDK] ................................................... Fig. NV2550-910

Gearshift Controls
Gearshift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. NV2550-1210

January 6, 2004

Transmission [NV 2550] [DDK] Figure NV2550-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DDK] = 5 Speed Heavy Duty Manual Transmissions [ED0] = All 2.2,2.5,2.4 L 4 Cylinder Gas Engines 1 52108 296AB 1

ED0

DDK

TRANSMISSION, 5 Speed

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Case and Extension [NV 2550] [DDK] Figure NV2550-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DBB] = All Manual Transmissions [DDK] = 5 Speed Heavy Duty Manual Transmissions [ED0] = All 2.2,2.5,2.4 L 4 Cylinder Gas Engines 1 52107 786AA 1 2 5018 670AA 1 -3 4740 899 1 -4 5013 313AA 1 5 5013 314AA 1 -6 5013 315AA 1 5013 316AA 1 5013 317AA 1 7 5101 838AB 1 -8 4740 899 1 -9 4740 892 1 -10 5013 313AA 1 11 5013 413AA 1 12 5093 146AA 1 13 4741 144 1 14 4886 153AA 1 15 1150 2628 1 16 17 -18 19 -20 -21 22 23 -24 25 26 27 28 29 30 31 32 5600 5013 5013 4882 5013 5019 5013 5013 5072 5093 5015 4741 7163 319AA 320AA 280 327AA 683AA 321AA 339AA 115AA 217AA 949AA 123 1 1 1 1 1 1 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DBB DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK

5013 5013 5013 4740

333AA 411AA 319AA 892

1 1 1 1

ED0 ED0 ED0 ED0

DDK DDK DDK DDK

HOUSING, Clutch CASE, Transmission BUSHING, Shift Rail CUP, Bearing Inner DOWEL, Transmission Case SHIM [.50] [.54] [.58] CASE, Transmission Rear BUSHING, Shift Rail BUSHING, Detent CUP, Bearing Inner RETAINER, Shaft LEVER, Gearshift BOLT, Hex Head SEAL, Shift Lever BOLT, Hex Flange Head, M8x1. 25x30 SWITCH, Back Up Lamp VENT, Transmission O RING PLUG, Oil Fill MAGNET, Transmission CLIP PIN, Detent PLUG, Shift Rail BOLT SPRING, Shift Detent PLUNGER BOLT, Hex Head, M8x1.25x50 BEARING, Ball, (NOT SERVICED) (Not Serviced) SEAL, Adapter BEARING, Input Shaft VENT, Transmission BUSHING, Detent

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Case and Extension [NV 2550] [DDK] Figure NV2550-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-33 -34 -35

5013 337AA 5013 418AA 5013 419AA

1 1 1

ED0 ED0 ED0

DDK DDK DDK

DOWEL, Transmission Case BOLT, Hex Head, M8, Reverse Idler M8x1.25x6G BOLT, Hex Head, M8, Reverse Idler M8x1.25x6G

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear Train [NV 2550] [DDK] Figure NV2550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DDK] = 5 Speed Heavy Duty Manual Transmissions [ED0] = All 2.2,2.5,2.4 L 4 Cylinder Gas Engines 1 5093 171AA 1 -2 5013 410AA 1 3 5013 411AA 1 -4 4202 751 1 -5 4202 301 1 -6 4202 302 1 -7 4202 303 1 -8 4202 304 1 -9 4202 307 1 -10 4202 308 1 -11 4202 309 1 -12 4202 310 1 -13 4202 311 1 -14 4202 312 1 -15 4202 313 1 -16 4202 314 1 -17 4202 315 1 -18 4202 316 1 -19 4202 317 1 -20 4202 318 1 -21 4202 319 1 -22 4202 320 1 -23 4202 321 1 -24 4202 322 1 -25 4202 323 1 26 5013 366AA 1 -27 5013 368AA 1 28 5013 410AA 1 29 5013 318AB 1 30 5013 379AA 1 31 5013 367AA 1 -32 33 34 35 36 37 5080 4741 5018 5013 5013 5013 807AA 136 679AA 365AA 397AA 398AA 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK

SHAFT, Input NEEDLE BEARING, Input Shaft BEARING, Input Shaft SPACER, Input Shaft, 0.62mm(.024") SPACER, Input Shaft, 0.66mm(.026") SPACER, Input Shaft, 0.70mm(.028") SPACER, Input Shaft, 0.74mm(.029") SPACER, Input Shaft, 0.78mm(.031") SPACER, Input Shaft, 0.90mm(.035") SPACER, Input Shaft, 0.94mm(.037") SPACER, Input Shaft, 0.98mm(.039") SPACER, Input Shaft, 1.02mm(.040") SPACER, Input Shaft, 1.06mm(.042") SPACER, Input Shaft, 1.10mm(.043") SPACER, Input Shaft, 1.14mm(.045") SPACER, Input Shaft, 1.18mm(.046") SPACER, Input Shaft, 1.22mm(.048") SPACER, Input Shaft, 1.26mm(.050") SPACER, Input Shaft, 1.30mm(.051") SPACER, Input Shaft, 1.34mm(.053") SPACER, Input Shaft, 1,38mm(.054") SPACER, Input Shaft, 1.42mm(,056") SPACER, Input Shaft, 1.46mm(.057") SPACER, Input Shaft, 1.50mm(.059") SPACER, Input Shaft, 1.54mm(.061") RING, Synchronizer Blocker RING, Synchronizer Blocker NEEDLE BEARING, Input Shaft SNAP RING PACKAGE, Fifth Gear RING, Snap SYNCHRONIZER, Fifth And Reverse, Third and Fourth SPRING, Synchronizer BALL, Shift Lever, M5 GEAR, Third BEARING, Needle SNAP RING WASHER, Output Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Gear Train [NV 2550] [DDK] Figure NV2550-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-38 39 40 41 42 -43 44 45 46 47 48 49 -50 -51 -52 53 54 55 -56 57 58 59 60 61 62 63 64 65 66 67 68 69 -70 -71 -72

5013 5013 5013 5013 5013 5080 4741 5013 5013 5013 5013 5018 5013 5013 5013 5013 5013 5013 5080 4741 5013 5013 5013 5013 5013 5013 5013 5127 5127 5013 5127 5127 4419 5015 5015

378AA 365AA 395AA 385AB 386AA 807AA 136 390AA 385AB 380AA 381AA 675AA 328AA 329AA 331AA 365AA 364AA 367AA 807AA 136 318AB 375AA 373AA 376AA 377AA 414AA 416AA 544AA 539AA 417AA 512AA 545AA 650 943AA 942AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK

PIN BEARING, Needle GEAR, Second RING, 1st and 2nd Speed Blocker SYNCHRONIZER, First and Second SPRING, Synchronizer BALL, Shift Lever, M5 SNAP RING PACKAGE, Transmission RING, 1st and 2nd Speed Blocker GEAR, First BEARING, First Gear SHAFT, Output RETAINER, Transmission Output Shaft Bearing BOLT, Output Shaft Retainer SEAL, O-Ring BEARING, Needle GEAR, Reverse SYNCHRONIZER, Fifth And Reverse SPRING, Synchronizer BALL, Shift Lever, M5 SNAP RING PACKAGE, Fifth Gear BEARING, Needle GEAR, Fifth BEARING, Output Shaft SNAP RING, Output Shaft Bearing SHAFT, Counter CONE ASSEMBLY, Countershaft SUPPORT, Segment Idler Shaft GEAR, Reverse Idler BEARING, Idler IDLER SHAFT, Transmission WASHER, Reverse Idler SHIM PACKAGE, Countershaft PLATE, Retaining CAM, Reverse Block

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Fork and Rail [NV 2550] [DDK] Figure NV2550-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DDK] = 5 Speed Heavy Duty Manual Transmissions [ED0] = All 2.2,2.5,2.4 L 4 Cylinder Gas Engines 1 5072 116AA 1 2 5016 504AA 1 3 4 5015 949AA 1 5 5013 350AA 1 6 5019 024AA 1 7 5013 344AA 1 8 4741 139 1 9 4874 352 1 10 5013 345AA 1 11 5013 343AA 1 12 5012 020AA 1

ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0 ED0

DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK DDK

SHAFT, Shift Lever LEVER, Shift Shaft SPRING, Lever, (NOT REQUIRED) PLUNGER BUSHING, Transmission PIN, Shift Fork Trac FORK, Third and Fourth PIN, Shift Shaft SOCKET, Shift Shaft FORK, Fifth Shift FORK, First and Second ISOLATOR, Shift Lever

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Gearshift Controls Figure NV2550-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Codes [DBB] = All Manual Transmissions [DDK] = 5 Speed Heavy Duty Manual Transmissions [ED0] = All 2.2,2.5,2.4 L 4 Cylinder Gas Engines 1 4446 921 1 2 6502 556 1 3 5210 4174 1 4 52109 726AB 1 J 52109 727AB 1 U 5 5207 8558 1 6 53000 056AB 1 7 52109 771AA 1 8 6506 348AA 6 -9 -10 5015 943AA 5015 942AA 1 1 ED0 ED0

DBB DBB DBB DBB DBB DBB DBB DBB DBB DDK DDK

INSERT, Transmission Shift Knob NUT, Hex, M10-1.5 KNOB, Gearshift LEVER, Gearshift

BOOT, Gear Shift Lever BEZEL, Gearshift Lever Boot COVER, Floor Pan SCREW AND WASHER, Hex Head, M6x1x25 PLATE, Retaining CAM, Reverse Block

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 231 - Transfer Case Model 231
Illustration Title Group-Fig. No.

Transfer Case Assembly
Command Trac Transfer Case [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-110

Case and Related Parts
Case & Related Parts, Command Trac [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-210

Gear Train
Gear Train, Command Trac [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-410

Fork and Rails
Forks & Rails, Command Trac [DHN] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-910

Gearshift Controls
Gearshift Controls, Command Trac [DHN] ........................................... Fig. 231-1210

January 6, 2004

Command Trac Transfer Case [DHN] Figure 231-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [DDK]= 5 Speed Heavy Duty Manual Transmission [DG0]=All Automatic Transmissions 1 52105 886AC 1 52105 887AC 1

TRANSFER CASE, NV231 DDK, DG0 DDD

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Case & Related Parts, Command Trac [DHN] Figure 231-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [DDK]= 5 Speed Heavy Duty Manual Transmission [ED0]=All 2.2,2.4,2.5,L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Gas Engines 1 4798 111 1 1 2 4167 922 6 6 3 5017 825AA 1 1 6 ER0

CASE, Transfer Front DDD DDK, DG0 STUD, Tranmission Case DDK, DG0 DDD BOOT, Driveshaft DDD DDK, DG0 NUT AND CONED WASHER, Hex, .375-24 SCREW DDD DDK, DG0 SWITCH, Transfer Case Mode DDD DDK, DG0 SEAL, Vacuum Switch DDK, DG0 BOLT, Transfer Case

4 5

J400 6681

4886 473AA

1 1

6 J813 4473 1 1

7 4338 956 1 1 8 4210 617 1 1 9 J813 0979 1 1 DDD DDK, DG0 DDK, DG0 DDD

BOLT, Twelve Point Head, M10x1. 5x48

10

RETAINER, Transfer Case Rear

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Case & Related Parts, Command Trac [DHN] Figure 231-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5017 477AA

1 1

DDD DDK, DG0 BOLT, Retainer DDK, DG0 DDD CLIP DDK, DG0 DDD VENT, Transfer Case DDD DDK, DG0 SEAL, Output Shaft DDD DDK, DG0 CLAMP, Oil Cooler Line, Transfer Case Vent SPRING, Shift Detent DDD DDK, DG0 PLUNGER DDD DDK, DG0 BOLT, Hex Flange Head DDD DDK, DG0 WASHER, Flat DDD DDK, DG0 DOWEL, Transfer Case DDD DDK, DG0 PLUG, Oil Fill

11 6501 371 5 5 -12 5211 8181 1 1 13 4796 910 1 1

14 4798 117 1 1 1

15 16

6502 081

4638 497

1 1

17 5300 8217 1 1

18 4210 614 2 2

19 4210 983 2 2

20 4116 310 2 2

21

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Case & Related Parts, Command Trac [DHN] Figure 231-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4856 641

1 1

DDK, DG0 DDD SEALANT, RTV DDD DDK, DG0 MAGNET, Transmission DDD DDK, DG0 ED0 BRACKET, Tube STRAP, Tie, Vent Tube CASE, Transfer Rear DDD DDK, DG0 SEAL, Oil DDD DDK, DG0 TUBE, Oil Pickup DDD DDK, DG0 CONNECTOR, Oil Tube Pickup DDD DDK, DG0 FILTER, Transfer Case Oil DDD DDK, DG0 BEARING DDD DDK, DG0 SNAP RING DDD DDK, DG0 SNAP RING

22 5010 884AA 1 1

23 3681 601 1 1 1 1 1 1

24 25 26

5209 8522 5073 039AA 4886 222AA

27 4338 942 1 1

28 4338 941 1 1

29 4338 944 1 1

30 4338 943 1 1

31 4338 892 1 1

32 4798 116 1 1

33

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Case & Related Parts, Command Trac [DHN] Figure 231-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

J813 4488

1 1

DDD DDK, DG0 SEAL, Output Shaft DDD DDK, DG0 DDK, DG0 DDD DDK, DG0 CLAMP, Boot DDD DDK, DG0 DDD

34 4798 117 1 1 1

35 36

5016 615AA

SLINGER, Oil CLAMP, Boot

4798 122

1 1

37 5017 823AA 1 1 1 1 1 1 1 DDD DDK, DG0

-38 39 40 41

5017 819AA 52105 882AA 4213 328 S243 6163

DAMPER, Transfer Case VENT, Transfer Case, Transfer Case Vent Hose To Breather Tube VENT, Cap WASHER, Flat

42 6500 318 4 4 DDK, DG0 DDD

BOLT

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear Train, Command Trac [DHN] Figure 231-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [DDK]= 5 Speed Heavy Duty Manual Transmission 1 5017 631AA 1 5086 384AA 2 5019 020AA 1 1 3 4338 973 1 1 4 4210 603 1 1 1

MAINSHAFT, Transfer Case DDK, DG0 DDD SEAL, Input Gear DDK, DG0 DDD EXTENSION, Transfer Case DDK, DG0 DDD SEAL, Main Shaft DDD DDK, DG0 PUMP, Transfer Case Oil DDD DDK, DG0 BEARING DDD DDK, DG0 SNAP RING DDD DDK, DG0 BEARING, Input Shaft DDD DDK, DG0 RING DDD DDK, DG0 PLANETARY, Transfer Case DDD

5 4338 936 1 1

6 4338 892 1 1

7 J813 4488 1 1

8 8350 3507 1 1

9 4338 909 1 1

10 4796 903AB 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Gear Train, Command Trac [DHN] Figure 231-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 11 4338 908 1 1 12 4338 910 1 1

DDK, DG0 THRUST WASHER, Planetary Carrier DDK, DG0 DDD SNAP RING DDD DDK, DG0 SNAP RING DDD DDK, DG0 SNAP RING, Annulus Gear DDD DDK, DG0 SLEEVE, Mode Synchronizer DDD DDK, DG0 HUB, Sychronizer Mode DDD DDK, DG0 SLEEVE, Range Fork DDD DDK, DG0 SPROCKET, Transfer Case DDD DDK, DG0 SNAP RING DDD DDK, DG0 GEAR, Input DDD

13 4338 933 1 1

14 4219 065 1 1

15 4796 909 1 1

16 4741 240 1 1

17 4897 955AA 1 1

18 4796 908 1 1

19 3821 558 1 1

20 4897 953AA 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train, Command Trac [DHN] Figure 231-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 21 4269 189 1 1

DDK, DG0 BEARING, Output Shaft DDD DDK, DG0 CHAIN, Transfer Case DDD DDK, DG0 OUTPUT SHAFT, Transfer Case DDD DDK, DG0 BEARING DDD DDK, DG0 SNAP RING, Bearing DDD DDK, DG0 SEAL DDD DDK, DG0 YOKE, Transfer Case Output DDD DDK, DG0 WASHER, Flat DDD DDK, DG0 NUT, Hex Flange DDD DDK, DG0 BOLT DDD

22 4338 935 1 1

23 4338 934 1 1

24 4338 892 1 1

25 4338 894 1 1

26 4798 112 1 1

27 4798 120 1 1

28 4446 487 1 1

29 4446 488 1 1

30 6500 318 4

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Gear Train, Command Trac [DHN] Figure 231-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4 31 4746 155 1 1

DDK, DG0 BEARING, Input Gear DDD DDK, DG0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Forks & Rails, Command Trac [DHN] Figure 231-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE; Sales Code [DDD] = 5 Speed Heavy Duty Manual Transmission [DDK]= 5 Speed Heavy Duty Manual Transmission [DG0]=All Automatic Transmissions 1 4798 136 1 1 2 4167 969 2 2

FORK, Range DDD DDK, DG0 PAD, Shift Fork DDD DDK, DG0 BUSHING, Shift Lever DDK, DG0 DDD FORK, Transfer Case Mode Shift DDD DDK, DG0 PAD, Shift Fork DDD DDK, DG0 LEVER, Selector DDD DDK, DG0 SPRING, Mode Shift Rail DDD DDK, DG0 SECTOR, Transfer Case DDD DDK, DG0 NUT DDD DDK, DG0 SEAL, O-Ring

3 5300 4810 1 1 4 4741 237 1 1

5 4219 073 1 1

6 5086 382AB 1 1

7 4338 925 1 1

8 4638 845 1 1

9 6030 310 1 1

10

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Forks & Rails, Command Trac [DHN] Figure 231-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

4167 963

1 1

DDD DDK, DG0 SEAL, O-Ring DDK, DG0 DDD

11 4167 964 1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gearshift Controls, Command Trac [DHN] Figure 231-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DBB]=All Manual Transmissions [DG0]=All Automatic Transmissions [DG6]= 4 Speed Automatic Transmission [42RLE] [ED0]=All 2.2,2.4,2.5 L 4 Cylinder Gas Engines [EP0]=All 2.5L 4 Cylinder Engines [ER0]=All 4.0L 6 Cylinder Engines 1 52104 080AF 1 J 52104 081AF 1 U 2 53005 150AB 1 J 1 U -3 3575 333 1 J 1 U 4 5207 7671 1 J 1 U -5 J369 3058 1 U 1 J 6 J400 6723 1 J 1 U 7 6100 839 2 J 2 U -8 1150 5389 1 J 1 U -9 5300 0639 2 J 2 U 10 5300 1284 1 J 1 U 11 52109 580AE 1 12 J941 9683 1 13

SHIFTER, Transfer Case

LEVER, Transfer Case Shifter

GROMMET

FASTENER, Push On

STRAP, Retaining

PIN, Cotter

NUT, Push, M5

SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

BRACKET, Torque Shaft BOLT, Hex Flange Head, .312-18x. 625 ROD, Torque Shaft

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Gearshift Controls, Command Trac [DHN] Figure 231-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

52109 743AA 52109 744AA 52109 745AA 14 J400 6681

1 1 1

ED0 ED0 ER0

DBB DG6 NUT AND CONED WASHER, Hex, .375-24

15 16

6504 601

6 6 6 5

ED0 ED0 ER0

DD0 DG0 NUT, Rivet Round, M5x0.80x11.09 ROD, Gear Shift Control, Transfer Case

17 18 19 20 21 22

52078 904AC 52104 918AD 52109 918AB 6101 503 6503 811 52059 506AB 6504 825AA 6503 692 6506 629AA

1 1 1 2 4 1 2 2 2

ER0 ED0 ED0 ED0

DBB DG0 DG6

DG6 DG6 ED0 DG6

SCREW AND WASHER, Hex Head, M10x1.5x25 BOLT, Hex Head, M6x1.00x20.00 SKID PLATE, Front SCREW SCREW, M8-1.25 NUT, Rivet

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP 241 - Transfer Case Model 241
Illustration Title Group-Fig. No.

Transfer Case Assembly
Transfer Case [DHW] .......................................................... Fig. 241-110

Case and Related Parts
Case Transfer & Related Parts [DHW] .............................................. Fig. 241-210

Gear Train
Gear Train [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 241-410

Fork and Rails
Forks [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 241-910

Gearshift Controls
Controls [DHW] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 241-1210

January 6, 2004

Transfer Case [DHW] Figure 241-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-1

52111 013AD

1

TRANSFER CASE, NP241

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Case Transfer & Related Parts [DHW] Figure 241-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 -3 -4 5 6 7 8 9 10

5093 5080 5093 6501 5093 5093 5093 5013 5101

577AA 859AA 592AA 371 595AA 603AA 606AA 013AA 858AA

1 1 1 18 1 1 1 17 7

CASE, Transfer Front BOLT, Hex Flange Head RETAINER, Front BOLT, Retainer PLANETARY, Transfer Case CASE, Transfer Rear RETAINER, Transfer Case Rear BOLT, Hex Flange Head BOLT, Retainer NUT AND CONED WASHER, Hex, .375-24 ED0 ED0 ER0 DD0 DG0 SEAL, Output Shaft VENT, Transfer Case VENT, Cap CLAMP, Oil Cooler Line HOSE, Fuel And Vapor, 25 Foot Roll 5/16" FILTER, Transfer Case Oil CONNECTOR, Oil Tube Pickup TUBE, Oil Pickup SEAL, Transfer Case MAGNET PLUG, Oil Fill SWITCH, Transfer Case, 5 Position SEAL, Vacuum Switch SCREW SPRING, Poppet Plunger PLUNGER DOWEL STUD SENSOR, Vehicle Speed SEAL BRACKET BOLT, Retainer, Vehicle Speed Sensor NUT, Transfer Case Yoke WASHER, Transfer Case Yoke TONE RING, Sensor PIN, Mainshaft

J400 6681

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 -32 33 34 35 36

5013 019AA 4796 910 4213 328 6502 081 HFV00 516AB 5012 5012 5080 5013 5080 4856 5083 4338 4886 5003 5003 5222 4746 5033 5093 5093 5101 4167 4210 5139 4761 326AA 327AA 223AA 016AB 218AA 641 138AA 956 473AA 445AA 444AA 757 253 202AB 612AA 611AA 858AA 924 973 919AA 140

6 6 6 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 6 1 1 1 1 1 1 1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Case Transfer & Related Parts [DHW] Figure 241-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

37 38

5093 604AA 5093 605AA

1 1

YOKE, Transfer Case Output, Rear SLEEVE, Wear

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Gear Train [DHW] Figure 241-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

-1 2 3 4 5 6 7

5093 5072 5072 5019 3821 5093

592AA 460AA 458AA 020AA 558 593AA

1 1 1 1 1 1

8 9 10 11 -12 13 14 15 16 17 18 19 20 -21 -22 -23 -24 25 26 27 28 29 30 31 32 33 34

4746 5093 5093 5080 5080 5080 5080 5080 5080 5080 5093 4897 0893 5101 5101 5101 4798 5093 4798 4897 0893 4269 5080 5093 5093 4210 4167

127 595AA 600AA 503AA 502AA 504AA 207AA 197AA 201AA 215AA 601AA 981AA 31A 878AA 879AA 880AA 130 602AA 125 981AA 31A 189 503AA 605AA 609AA 973 924

1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

RETAINER SNAP RING BEARING, Input Gear SEAL, Input Gear SNAP RING THRUST WASHER, Planetary Carrier GEAR, Input, Serviced in Planetary Assembly, (NOT SERVICED) (Not Serviced) BEARING, Input Shaft PLANETARY, Transfer Case SLEEVE, Shift Range SNAP RING, Clutch Gear GEAR, Clutch Drive HUB, Synchronizer SLEEVE, Mode Synchronizer HUB, Synchronizer SPROCKET, Transfer Case CHAIN, Transfer Case MAINSHAFT, Transfer Case BEARING, Output Shaft SNAP RING HOUSING, Pump ROTOR, Inner ROTOR, Outer SNAP RING OUTPUT SHAFT, Transfer Case SEAL, Output Shaft BEARING, Output Shaft SNAP RING BEARING, Output Shaft SNAP RING, Clutch Gear SLEEVE, Wear YOKE, Transfer Case Output WASHER, Transfer Case Yoke NUT, Transfer Case Yoke

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Forks [DHW] Figure 241-910
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

5093 4167 5080 5093 4219 4167 8350 0013 5093 5093 5014 5080 5080 5093 5300 5093

596AA 969 325AA 597AA 073 969 3515 816 599AA 594AA 046AA 760AA 761AA 607AA 4810 608AA

1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1

FORK, Range PAD, Shift Fork PAD, Shift Fork FORK, Transfer Case Mode Shift PAD, Shift Fork PAD, Shift Fork CUP, Shift Fork Spring SPRING, Mode Fork RAIL, Transfer Case SECTOR, Transfer Case SEAL, Sector Shaft SUPPORT, Gearshift Lever SEAL, Gearshift Lever LEVER, Selector BUSHING, Shift Lever BOLT, Transfer Case

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Controls [DHW] Figure 241-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DBB]=All Manual Transmissions [DD0]=All 5 Speed Manual Transmissions [DG0]=All Automatic Transmissions [DG6]= 4 Speed Automatic Transmission [42RLE] [ED0]=All 2.2,2.4,2.5 L 4 Cylinder Gas Engines [ER0]=All 4.0L 6 Cylinder Engines 1 52104 080AF 1 J 52104 081AF 1 U 2 53005 150AB 1 J 1 U -3 3575 333 1 J 1 U 4 5207 7671 1 J 1 U -5 J369 3058 1 J 1 U 6 J400 6723 1 J 1 U 7 6100 839 2 J 2 U -8 1150 5389 1 J 1 U -9 5300 0639 2 J 2 U 10 5300 1284 1 J 1 U 11 52109 695AA 1 J 12 52104 017AD 1 J 13 52109 531AA 1 J 14 52104 073AC 1 J

SHIFTER, Transfer Case

LEVER, Transfer Case Shifter

GROMMET

FASTENER, Push On

STRAP, Retaining

PIN, Cotter

NUT, Push, M5

SNAP RING

BUSHING, Shift Control

HOUSING, Shift Lever

ER0 ER0 ER0 ER0

BRACKET, Torque Shaft BRACKET, Torque Shaft BOOT, Torque Shaft ROD, Gear Shift Control, Transfer Case

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Controls [DHW] Figure 241-1210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

15 16 17

4377 309 J941 9683

1 1

J

ER0

CLAMP, Shift Rod BOLT, Hex Flange Head, .312-18x. 625 ROD, Torque Shaft DBB DG6 NUT AND CONED WASHER, Hex, .375-24

52109 743AA 52109 744AA 52109 745AA 18 J400 6681

1 1 1

ED0 ED0 ER0

19 20 21 22 23 24 25 26

6504 601 52109 920AA 6101 503 6503 811 52059 506AB 6504 825AA 6503 692 6506 629AA

6 6 6 5 1 2 4 1 2 2 2

ED0 ED0 ER0 J ER0 ED0

DD0 DG0 NUT, Rivet Round, M5x0.80x11.09 ROD, Gear Shift Control, Transfer Case SCREW AND WASHER, Hex Head, M10x1.5x25 BOLT, Hex Head, M6x1.00x20.00 SKID PLATE, Front SCREW SCREW, M8-1.25 NUT, Rivet

DG6

DG6 DG6 ED0 DG6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP 21P - Speedometer Pinions
Illustration Title Group-Fig. No.

Speedometer Pinions
Speedometer Pinion & Housing ................................................... Fig. 21P-110

January 6, 2004

Speedometer Pinion & Housing Figure 21P-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: Sales Codes: [DGD]=3 Speed Automatic Transmission [DME]=3.73 Axle Ratio [DMF]=4.11 Axle Ratio [DMM]=3.07 Axle Ratio [DMU]=4.56 Axle Ratio [TMS]=P215/75R15 Raised Black Letters Tire [TPN]=205/75R15 [Wrangler RT] Tire [TRK]=P225/70R16 Black Sidewall All Terrain Tire [TRN]=P225/70R16 Outside White Letter Tire [TUS]=30x9.5R15 Outside White Letter Tire [TY3]=P245/75r16 Black Sidewall Letter Tire [TZA]=[Goodyear] Brand Tire [TM0]=All 215 Size Tires [TP0]=All 205 Size Tires [TR0]=All 225,245,255, R15/R16 Tires 1 5602 7905 1 2 5602 8182 1 3 5206 9315 1 4 6035 709 1 5 2892 399 1 6 6022 225 1 7 5206 5206 5206 5206 5206 5206 5206 5206 7628 7640 7643 7644 7645 7641 7634 7637 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5206 7636 5206 5206 5206 5206 7638 7639 7629 7630

SENSOR, Vehicle Speed O RING HOUSING, Speedometer Drive Gear O RING, Trans Speedo Adapter CLAMP, Speedometer SCREW AND WASHER, Hex Head, .312-18x.75 PINION, Speedometer Drive With [TUS+DMM] With [TMS+DMF] With [TRN+DMU] With [TMS+DMU] With [TPN+DMU] With [TPN+DMF] With [TUS+DME+TZA] With [TPN+DME+TZA] Or [TPN+DME+TZA] With [TRN=TMS+DME+TZA] With [TY3+DMF] With [TUS+DMF] With [TRN+DMF] With [TRN=TRK+DMM] With [TMS+DMM]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 22 - Wheels, Covers and Jacks
Illustration Title Group-Fig. No.

Wheels and Hardware
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 022-110

Wheel Covers and Center Caps
Caps And Covers ............................................................. Fig. 022-210

Jack Stowage
Jack And Storage ............................................................. Fig. 022-310

Spare Tire Stowage
Wheel, Spare Tailgate Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 022-410

January 6, 2004

Wheels Figure 022-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code WJK = 15x6.0 Steel Wheels Note: Sales Code WJ5 = 15x7.0 Steel Wheels Note: Sales Code WJM = 15x7.0 Chrome Wheels Note: Sales Code WJ1 = 15x7.0 Aluminum Wheels Note: Sales Code WJ9,WJ4 = 15x8.0 Aluminum Wheels Note: Sales Code WJU = 16x8.0 Aluminum Wheels 1 5EW03 S4AAB 4 5EW03 AJ7AB 4 2 5FV63 S4AAE 4 77 3 # 5EE80 PAKAD 4 4 # 5JL73 PAKAA 4 -5 # 5JL73 PAKAA 4 # 5HP23 PAKAB 4 5HP23 PAKAA 4 # 5EE80 ZDRAE 4 6 6036 310AA 20 -7 2073 355 5

WHEEL, Steel [WJD] [WKA] WHEEL, Steel, [WJ5] WHEEL, Aluminum, [WJW] WHEEL, Aluminum, [WJX] WHEEL, Aluminum [WJ4] [WDY] [WD1] [WJQ] NUT, Wheel, .50x20 STEM, Wheel Valve

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Caps And Covers Figure 022-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code WJW = 15x7.0 Aluminum Wheels Note: Sales Code WJ5 = 15x7.0 Steel Wheels Note: Sales Code WJK = 15x6.0 Steel Wheels Note: Sales Code WJX = 15x8.0 Aluminum Wheels 1 5DY07 TAEAB 4 2 5GL69 S4AAA 4 52059 522AA 4 5208 9008 4

77

CAP, Wheel Center, [WJW] CAP, Wheel Center [WJ5] [WJX,WD1,WJ4,] [WJD]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Jack And Storage Figure 022-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10 -11 -12

5203 8254 52058 912AC 52059 162AD 52058 905AB 52088 133AB

1 1 1 1 1

6504 616 52058 907AB 5205 9047 6504 697 52110 391AB 52059 185AA

2 1 2 1 1 1

STRAP, Jack Storage JACK BAG, Jack Tool Storage EXTENSION, Jack Handle HANDLE, Jack LABEL, Serviced in #3, (NOT SERVICED) (Not Serviced) SCREW, M4.2x1.41 WRENCH, Wheel Lug Nut STRAP, Jack Tool Storage CLIP, Lug Wrench LABEL, Jack Caution CLIP

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Wheel, Spare Tailgate Mounted Figure 022-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

55175 913AE

1

3 4

6036 310AA 5FF4 7TX7 5FF5 5TX7 5JG83 1J8AA 5JG84 1J8AA 5JG85 1J8AA 5JX01 1X7AA # 5KB03 1J8AA 6506 476AA

3 1 1 1 1 1 1 1 3 J H, L, M H, L P P P S P 77 77 77 77 77 77

BRACKET, Spare Tire SCREW AND WASHER, Hex Head, .312-18x1.125, (NOT SERVICED) (Not Serviced) NUT, Wheel, .50x20 COVER, Spare Tire Black, ‘Saraha‘ Europe With [ABB], Without [ABA] With [ABA] Without [ABB] 30‘ Saraha SCREW, Hex Flange Head, M4.8x1. 59x11.00 BUMPER, Spare Tire Impact [-TUS] [TUS] NUT, Lock, .50-20

J

5 6

-7

5534 5519 5501 3350 5208 8515

1 1 1

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 23D - Wiper/Lock Cylinder and Keys
Illustration Title Group-Fig. No.

Lock Cylinders and Keys
Lock Cylinders & Keys ......................................................... Fig. 23D-105

Windshield Wiper and Washer Systems
Wiper System Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 23D-205

Rear Wiper and Washer System
Rear Wiper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 23D-305

January 6, 2004

Lock Cylinders & Keys Figure 23D-105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE: ALL CYLINDERS ARE UNCODED 1 5003 843AB 1 2 4864 651 1 3 -4 -5 -6 7 -8 9 10 4378 793 5010 883AB 5523 5561 55176 401AC 4746 315 4746 873 5018 700AA 1 1 1 2 1 1 1

11

12 4658 444 4658 445 13 1 1

14 15 16 17 18 19 20 21 22 23 24 25 -26 27

55075 824AB 4746 305 5507 6307 56010 209AD 5010 879AA 5010 880AA 5010 881AA 5010 882AA 5257 5257 5257 5257 4778 4778 132 133 134 135 121 117

1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER, Ignition Lock CYLINDER, Door Lock, Doors & Tailgate SPRING, Cylinder Return SPRING, Ignition Tumbler, Sidebar GASKET, Door Lock Cylinder, Black RETAINER, Door Lock Cylinder CYLINDER, Glove Box Lock SPRING, Lock Cylinder Tumbler KEY, Master CAP, Door Lock Cylinder, Black, Serviced in Lock Kit Only, (NOT SERVICED) (Not Serviced) SHUTTER, Door, Deck and Liftgate, Bright, Serviced in Lock Kit Only , (NOT SERVICED) (Not Serviced) CLIP, Latch Purple Orange KNOB, Ignition Cylinder, Black Plastic, Serviced with Cylinder, (NOT SERVICED) (Not Serviced) LEVER, Door Lock Cylinder, Tailgate CYLINDER, Console Lock LEVER, Door Lock MODULE, Immobilizer TUMBLER, Ignition Number 1, Sidebar TUMBLER, Ignition Number 2, Sidebar TUMBLER, Ignition Number 3, Sidebar TUMBLER, Ignition Number 4, Sidebar TUMBLER, Ignition Number 1 TUMBLER, Ignition Number 2 TUMBLER, Ignition Number 3 TUMBLER, Ignition Number 4 SPRING, Door and Deck Tumbler TUMBLER, Door and Deck Number 1, Wide

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Lock Cylinders & Keys Figure 23D-105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

28 29 30 -31

4778 118 4778 119 4778 120 5529 5904

1 1 1 2

TUMBLER, Door and Deck Number 2, Wide TUMBLER, Door and Deck Number 3, Wide TUMBLER, Door and Deck Number 4, Wide RETAINER, Door Cylinder To Handle

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Wiper System Front Figure 23D-205
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5515 5658 5515 5659 55154 762AD 55156 374AC 55154 768AD 6100 568 55156 728AA 5096 346AA 5096 344AA 5096 345AA 5096 347AA 5096 343AA 2 2 2 1 1 3 1 2 1 1 1 J U 77

ARM, Wiper

2 3

BLADE, Wiper MODULE, Wiper J U 77 BOLT AND WASHER, Implement Attaching NOZZLE, Washer, Windshield GROMMET, Washer Reservoir RESERVOIR, Washer Single Pump Double Pump CAP, Washer Reservoir Filler PUMP, Washer, Windshield Single Pump Double Pump HOSE 1FT, Windshield Washer, 5/ 32" TEE, Washer Hose CHECK VALVE, Washer CLIP, Washer Hose NUT, Rear Wiper Motor NOZZLE, Liftgate Washer PLUG, Sealing SPACER, Wiper Motor NUT, Hex Flange, M16

4 5 6 7

8 9

10 11 12 13 -14 -15 -16 -17 -18

1 2 HWV00 532AB 1 3671 410 55156 742AA 4805 409AA 4883 521AA 4883 520AA 5600 3982 5515 4556 5600 3682 1 1 2 1 1 1 1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Rear Wiper System Figure 23D-305
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 -4 5 6

55156 660AD

1

55156 278AA 5133 153AA 55156 664AA 55156 663AA 5515 5659

1 1 1 1 2

COVER, Wiper Motor SCREW, 164-18X.750 , (NOT SERVICED) (Not Serviced) MOTOR, Wiper NUT, Rear Wiper Motor BLADE, Wiper ARM, Wiper U 77 GROMMET, Wiper Motor And Bracket

-7 5517 6464 -8 -9 -10 -11 -12 -13 -14 -15 4883 520AA 55156 742AA 5600 3982 6022 190 5515 4556 6500 165 6503 071 5133 193AA 1 1 1 1 1 1 1 1 4 1 J 78

NOZZLE, Liftgate Washer CHECK VALVE, Washer PLUG, Sealing WASHER SPACER, Wiper Motor NUT, Wiper Arm, Rear Arm Mounting CLIP, Line&Hose, Rear Wiper Harness SPACER, Rear Window Wiper

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 24 - Air Conditioning & Heater
Illustration Title Group-Fig. No.

Air Conditioner and Heater Units
Hevac Unit, LHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hevac Unit, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-105 Fig. 024-110

Air Conditioner and Heater Plumbing
Hoses, Heater 2.4L Engine . . . . . Hoses, Heater 4.0L Engine . . . . . Plumbing, Hevac 2.4L Engine . . . Plumbing, Hevac 4.0L Engine, LHD Pluming, Hevac 4.0L Engine, RHD Seals, A/C Condenser . . . . . . . . . .... .... .... ... .... .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. Fig. 024-210 024-220 024-225 024-235 024-240 024-245

Air Conditioner and Heater Controls
Control, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-310

Air Conditioning Compressor
Compressor, Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-410

Air Ducts and Outlets
Ducts, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-610

January 6, 2004

Hevac Unit, LHD Figure 024-105
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6

5073 5073 5073 5066 5066 5073

172AA 175AA 176AA 553AA 552AA 184AA

1 1 1 1 1 1

J J J J J J

7 8 9 10 11 12 13 14 15 16

5013 741AA 5073 181AA 5066 518AA 5073 182AA 5073 5073 5073 5073 5525 5073 183AA 178AA 180AA 174AA 4848 173AA

1 1 1 1 1 1 1 1 4 1

J J J J J J J J J

HOUSING, Air Inlet HOUSING, A/C Upper HOUSING, A/C Lower MOTOR, Blower with Wheel RESISTOR, A/C Heater DOOR KIT, A/C And Heater, Includes Blend,Floor/Defrost,Panel Doors ACTUATOR, Blend Door ACTUATOR, A/C and Heater, Panel Door ACTUATOR, A/C and Heater, Floor and Defrost VACUUM HARNESS, Heater and A/C HARNESS EVAPORATOR, Air Conditioning HEATER KIT, Heater Core Assembly SEAL KIT, A/C And Heater Unit WASHER, Sealing ACTUATOR, A/C and Heater, Recirculating

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hevac Unit, RHD Figure 024-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5013 5013 5013 5013 4864 4864 4864 4897 4864 4864 5016 5013 5013 734AA 739AA 733AA 738AA 951 956 957 611AA 993 994 597AA 741AA 743AA 1 1 1 1 1 1 1 1 1 1 1 1 1 U U U U U U U U U U U U U 77 77 77 77 77 77 77 77 77 77 77 77 77

HOUSING, Heater Export HOUSING, A/C Upper HOUSING, A/C Lower RING BLOWER RESISTOR, Blower Motor DOOR, Blend Air DOOR, Fresh Air ACTUATOR, Vacuum ACTUATOR, Vacuum ACTUATOR, Blend Door ADAPTER, Blend Door, A/C and Heater BRACKET, Blend Door Adapter, A/C and Heater, Serviced with Housing, (NOT SERVICED) (Not Serviced) ACTUATOR, Vacuum VACUUM HARNESS, Heater and A/C HOSE AND VALVE, Vacuum ER0 ER0 HARNESS, Heater Vacuum EVAPORATOR KIT, A/C CORE, Heater SEAL, Defroster Duct SEAL, Vent SEAL KIT, A/C And Heater Unit SEAL KIT, A/C And Heater Unit WASHER, Sealing COVER, Recirculating Valve WIRING, Air Conditioning Module DUCT, Floor Distribution SCREW, Hex Head, M4.8-1.59x19, (NOT SERVICED) (Not Serviced) CLIP, Air Conditioning, 25mm Diameter

-2 3 4 5 6 7 8 9 10 11 12 -13

14 15 -16

4864 996 4864 997AC

1 1

U U

77 77

-17 18 19 20 21 22 -23 24 25 26 27 28 -29

55037 637AB 55037 638AB 4864 998AC 4874 044AD 4874 046 4874 066 4874 068 4874 070AB 4874 072AB 5525 4848 4874 079 5013 744AA 4874 089

1 1 1 1 1 1 1 1 1 4 1 1 1

J U U U U U U U U U U U

77 77 77 77 77 77 77 77 77 77

4644 127

1

U

77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hoses, Heater 2.4L Engine Figure 024-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3

6101 445 6505 178AA 55037 591AD

2 1 1

J ED0 ED0

J

NUT AND WASHER, Hex Nut-Coned Washer, M8 x 1.25 SCREW, Hex Head TUBE & HOSE, Supply & Return

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hoses, Heater 4.0L Engine Figure 024-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = 4.0L Gas Engine 1 55038 223AC 1 J 55036 382AD 1 U 2 55038 128AC 1 J 55036 380AC 1 U 3 4 5503 5933 1 2 -5 -6 55037 293AB HHR00 034AA 1 1 J U U

HOSE, Heater Return 77 ER0 ER0 HOSE, Heater Supply 77 ER0 ER0 CLAMP, Heater Hose, (NOT SERVICED) (Not Serviced) BRACKET, Hose ED0, ER0 ED0, ER0 BRACKET, Hose HOSE 1FT, Heater, 3/4"

77 77

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Plumbing, Hevac 2.4L Engine Figure 024-225
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4

55037 618AE 0154 892AA J400 3120 55036 866AC 5503 6867 5503 6369 6030 441 55037 579AB 6506 152AA 55037 706AC 55037 584AH 5012 348AA 4796 294 5096 126AA 5503 6022 4596 153 4596 152 55037 696AA 6101 442 6503 245 5503 6304 4897 617AA 5101 886AA

1 4 4 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1

J

77

5 6 7 8 9 10 -11 -12 13 14 15 16 17 18 19 20 -21 -22

J

ED0, ER0 ED0

CONDENSER, Air Conditioning BOLT, Hex Head, .25-20x.75 WELL NUT, .25-20x.63 SEAL, Condenser Right Left SEAL, Condenser, Lower PIN, Retainer LINE, A/C Discharge, After 10-2-02 NUT AND CONED WASHER, Hex, M8x1.25 LINE, A/C Liquid, Up To 10-2-02 ACCUMULATOR, Suction Line, After 10-2-02 O RING, A/C Suction Line O RING KIT, Quick Connect SWITCH KIT, A/C - Pressure CLIP, A/C Liquid Line CLIP, A/C Quick Disconnect CLIP, A/C Quick Disconnect BAND, Accumulator Retaining U-NUT, M6 x 1.00, M6x1.00 RIVET BRACKET, Accumulator SWITCH, A/C High Pressure Cut Off ORIFICE, Liquid Line

J J J J J 77

ED0 ED0 ED0 ED0 ED0

U J J

77 ED0 ED0

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Plumbing, Hevac 4.0L Engine, LHD Figure 024-235
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 599AE 1 -2 4796 565 2 3 5096 126AA 1 J 4 55037 581AE 1 J -5 6036 153AA 1 -6 7 8 9 10 11 12 13 14 -15 -16 17 18 19 -20 -21 -22 23 4796 565 5503 6022 55037 618AE 4596 152 55037 555AC 5503 6303 1 2 1 1 1 1 J J J J

77

ER0 ER0 ER0 ER0 ER0 ER0

ER0

4596 152 55037 600AC 55037 602AD 4796 564 5015 872AC 55037 696AA

1 1 1 2 1 1

J J J J J

77

ER0 ER0 ER0 ER0

4897 617AA 55037 529AA 5101 886AA 4882 335

1 1 1 1

J J

ER0 ER0 ER0 ER0

LINE, A/C Discharge, After 10-2-02 O RING, A/C Line SWITCH KIT, A/C - Pressure LINE, A/C Liquid, After 10-2-02 NUT, Hex, .437-14, A/C Line to Engine Block O RING, A/C Line CLIP, A/C Liquid Line CONDENSER, Air Conditioning, After 10-2-02 CLIP, A/C Quick Disconnect LABEL, Refrigerant BRACKET, Accumulator NUT, (NOT SERVICED) (Not Serviced) CLIP, A/C Quick Disconnect ACCUMULATOR, Suction Line LINE, A/C Suction O RING, A/C Line SWITCH, A/C Low Pressure Cut Off BAND, Accumulator Retaining SCREW, (NOT SERVICED) (Not Serviced) SWITCH, A/C High Pressure Cut Off BRACKET, A/C Line ORIFICE, Liquid Line CAP, A/C Check Valve

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Pluming, Hevac 4.0L Engine, RHD Figure 024-240
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 599AE 1 2 55037 583AD 1 U -3 6036 153AA 1 4 5 6 7 -8 9 10 11 -12 -13 14 15 16 -17 -18 4897 617AA 5101 886AA 1 1 4796 565 5503 6022 55036 782AB 55037 582AD 4596 152 5503 6304 55037 696AA 55037 585AA 55037 601AB 4596 152 55037 619AE 2 2 1 1 2 1 1 1 1 2 1

77 77

ER0 ER0 ER0 ER0

U U U U U U U U

77 77 77 77 77 77 77 77

ER0 ER0

ER0 ER0 ER0

U

77

ER0 ER0

LINE, A/C Discharge LINE, A/C Liquid NUT, Hex, .437-14, A/C Line to Engine Block O RING, A/C Line CLIP, A/C Liquid Line RETAINER, A/C Supply Line TUBE, A/C Liquid Line CLIP, A/C Quick Disconnect BRACKET, Accumulator BAND, Accumulator Retaining ACCUMULATOR, Suction Line LINE, A/C Suction CLIP, A/C Quick Disconnect CONDENSER, Air Conditioning NUT, (NOT SERVICED) (Not Serviced) SCREW, (NOT SERVICED) (Not Serviced) SWITCH, A/C High Pressure Cut Off ORIFICE, Liquid Line

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Seals, A/C Condenser Figure 024-245
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5

5503 6369 55036 866AC 5503 6867 6030 441 5503 6369

1 1 1 12 1

SEAL, Condenser SEAL, Condenser SEAL, Condenser, Condenser to Grille PIN, Retainer, Push SEAL, Condenser, Lower

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Control, Heater And A/c Figure 024-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 612AA 1 J 55037 611AA 1 J 55037 472AB 1 U 55037 473AB 1 U 2 5013 829AA 1 U 3 5011 218AC 1 J 4 5013 830AA 5013 831AA 5 5013 832AA 5013 833AA 6 55037 576AC 55037 637AB 5503 7314 5503 5614 6034 205 1 1 1 1 2 J J J 1 1 U U 1 1 U U

77 77 77

77 77 77 77 ED0 ER0 77

CONTROL, A/C And Heater With [HA0] With [HC0] With [HC0] With [HA0] BULB, Heater and A/C Control KNOB, A/C And Heater Control Rotary HARNESS, A/C And Heater Vacuum With [HC0] With [HA0] SWITCH, A/C and Heater Vacuum With [HC0] With [HA0] HOSE AND VALVE, Vacuum

-7 8 9 10

CLIP, Vacuum Harness RESERVOIR, Vacuum, Cruise Control SCREW, Pan Head, .19-32x.625 SCREW, M4.2x1.69x19.05, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Compressor, Air Conditioning Figure 024-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code ED0 = 2.4L Gas Engine Note: Sales Code ER0 = 4.0L Gas Engine 1 55037 578AC 1 55037 617AD 1 -2 5014 092AA 1 -3 -4 -5 -6 -7 5003 4720 5014 5264 681AA 834 093AA 457 1 1 1 1 1 1 1 2

COMPRESSOR, Air Conditioning ED0 ER0 ED0 ED0 ED0 ED0 ED0 ED0 ER0 ED0 ED0

CLUTCH, A/C Compressor, Shim Package COIL, Air Conditioning Clutch PULLEY HUB KIT, A/C Compressor MANIFOLD KIT, A/C Compressor BOLT KIT, A/C Compressor Manifold SEAL, Manifold To Compressor

4728 854 -8 -9 5264 454 6507 372AA

SNAP RING KIT, A/C Clutch STUD, Double Ended, Compressor Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Ducts, Heater And A/c Figure 024-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 -2

4874 089 55037 596AB 55037 598AB 6100 839 5511 5576 5511 5577

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

U J U

77

DUCT, Floor Distribution DUCT, A/C Outlet

77 NUT, Push, M5 DUCT, Door Demister Right Right Left Left ADAPTER, Demister Right Right Left Left DUCT, Defroster, Demister DUCT, Demister, Demister DUCT, Fresh Air

3 4

J U J U J U J U J U J U U J U J U J U J U

77 77 77 77 77 77 77 77 77

-5 55037 640AA 55037 641AA -6 -7 8 5511 5161 5503 6468 55037 540AA 55037 541AA 55036 467AB 5DP5 4XDV 5DP5 4ZJ3 5DP5 5XDV 5DP5 5ZJ3

-9 -10

77 77 77 77 77 77 77 77 77 77

DUCT, Fresh Air Intake OUTLET, Air Conditioning & Heater [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP 25 - Emission Systems
Illustration Title Group-Fig. No.

Vacuum Canister
Vacuum Canister, 2.4 (ED1), 4.0 (ERH) ............................................. Fig. 025-310

Emission Harness
Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leak Detection Pump, 2.4 (ED1), 4.0 (ERH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-410 Fig. 025-420

January 6, 2004

Vacuum Canister, 2.4 (ED1), 4.0 (ERH) Figure 025-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note;[ED1]= All 2.4 Gas Engines,[ ERO]= All 4.0 Gas Engines. 1 52109 504AD 1 2 52109 503AB 1 3 52059 544AA 1 4 52059 518AB 1 -5 6101 447 4 -6 -7 -8 -9 -10 6503 951 4707 091 52059 694AA 52059 521AE 52059 579AA 4 1 1 1 1

77

BRACKET, Vapor Canister CANISTER, Vapor CAP, Vapor Canister HOSE, Canister to LDP NUT, [M8X1.256101447] , Bracket to Body STUD, M6X1.00X.250-14X30.00 CLIP, Wiring, Canister wiring CLIP, Vapor Canister Hose HOSE, Flow Valve to Canister [NA1] HOSE, Filter to Canister, [NA1]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Emission Control Vacuum Harness, 2.4 (EP1), 4.0 (ERH) Figure 025-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

NOTE:[ ED1]=All 2.4L Gas Engines [ ER0]=All 4.0L Engines, [ DDQ]= Manual Transmissions 1 4669 475AB 1 2 3 -4 5 5303 0987 1 52059 549AA 5003 974AA 1 1

ED1, ERH ED1, ERH ED1, ERH

SOLENOID, Duty Cycle Purge BRACKET, Duty Cycle Purge Solenoid BRACKET PACKAGE, DCP, Includes Bracket And Bushings HARNESS, Vacuum Canister Purge, (NOT REQUIRED) BUSHING, Isolator

ED1, ERH

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Leak Detection Pump, 2.4 (ED1), 4.0 (ERH) Figure 025-420
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note; ED1= All 24L Gas Engines, ERO= All 4.0 Gas Engines. 1 4891 414AD 1 2 4612 901 1 3

4

5 6

52059 519AB 52109 507AB

1 1

PUMP, Leak Detection FILTER, Fuel Vapor Vent SCREW, Hex Flange Head Tapping, .25-14x.75, M6x1.00x11.00, (NOT SERVICED) (Not Serviced) SCREW, Heat Shield, M6x1.00x13. 00, M5.28x1.8x15.0, (NOT SERVICED) (Not Serviced) TUBE, Vacuum HOSE, Leak Detection Pump to Filter

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP DTJ - Doors and Related Parts
Illustration Title Group-Fig. No.

Front Door
Door, Door, Door, Door, Door, Full Front Shell And Hinges . . Full Front Glass And Regulator Full Front Lock And Controls . Half Front Shell And Hinges . . Half Front Lock And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. DTJ-110 DTJ-120 DTJ-130 DTJ-160 DTJ-170

Exterior Mirror
Mirror, Exterior ............................................................... Fig. DTJ-510

Weatherstrips and Seals
Door Weatherstrips And Runs .................................................... Fig. DTJ-610

January 6, 2004

Door, Full Front Shell And Hinges Figure DTJ-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55176 536AF 55176 537AF 2 55176 540AB 55176 541AB 3 55175 786AH 55175 787AH 5501 3666 55176 339AC 6036 102AA 5517 5517 5517 5517 6504 6504 6366 6367 6368 6369 443 417 1 1 2 2 4 1 1 1 1 12 4 1 1 2 2 2 77 77 77 77 1 1 77 1 1

4 5 6 7

8 9 10

11 12 13 14

55075 560AC 55075 561AC J545 9281 J545 9286 6501 979

77 77

77

55176 568AC 55176 569AC 15 16 17 18 55175 848AC

1 1

2

6504 993AA

4

DOOR, Front, Shell [GCF], Right [GCF], Left PANEL, Door Outer Right Left WATERSHIELD, Front Door Right Left FOOTMAN LOOP, Hold Down CHECK, Front Door SCREW, .19-24.50 HINGE, Door Half Lower Right Lower Left Upper Right Upper Left SCREW NUT, Hex, M8x1.25 HINGE, Body Half Right Left TAPPING PLATE, Door Hinge Body Half PIN, Restraint Strap SCREW AND WASHER, Hex Head, M6x1x17 PANEL, Door Outer Sail, Right Sail, Left SCREW, (NOT SERVICED) (Not Serviced) BRACKET, Grab Handle SCREW, (NOT SERVICED) (Not Serviced) NUT

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door, Full Front Glass And Regulator Figure DTJ-120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5517 5324 5517 5325 2 55076 024AD 55076 025AD 5517 6412 1 1 4 1 1

3 4 5 6 7 -8

6035 224 5507 6218 FW80 PX9 5517 5404 5517 5405

4 2 2 1 1

77

GLASS, Door Right Left REGULATOR, Front Door Window Right Left GROMMET, Body SCREW, (NOT SERVICED) (Not Serviced) SCREW, Pan Head Special, .25x10x. 625 SPACER, Door Handle HANDLE, Window Regulator, Glass CHANNEL, Front Door Glass Right Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door, Full Front Lock And Controls Figure DTJ-130
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55075 990AH 55075 991AH 6033 876 5507 5989 55176 476AC 55176 477AC 6503 998 6505 026AA 55176 382AE 55176 383AE J400 5122 5507 6221 5507 5992 5507 5993 5517 6399 1 1 6 2 1 1 2 2 1 1 2 4 1 1 2

2 3 4

5 6 7

8 9 10

11 12 13

55176 628AB 55176 629AB 14 55176 630AB 55176 631AB 55177 131AA

1 1 1 1 2

-15

LATCH, Front Door Right Left SCREW, Tapping, M6.3x1.8x38.1 LINK, Latch Locking HANDLE, Inside Release Right Left NUT, U Multi Thread, M5 x .80 SCREW, M5x16 HANDLE, Exterior Door Right Left PIN, Hitch KEEPER, Outside Handle LINK, Latch Release Exterior Handle to Latch, Right Exterior Handle to Latch, Left BUSHING, Door Handle WASHER, (NOT SERVICED) (Not Serviced) LINK, Door Latch Right Left LINK, Door Latch Right Left BRACKET, Door Inside, J Rod Guide

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door, Half Front Shell And Hinges Figure DTJ-160
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55174 846AE 55174 847AE 2 55175 196AB 55175 197AB 55176 339AC 6035 757 5517 5517 5517 5517 6504 6504 6366 6367 6368 6369 443 417 1 1 2 8 1 1 1 1 12 4 1 1 2 2 4 2 77 1 1

3 4 5

77 77 77 77

6 7 8

9 10 11 -12 13

55075 560AC 55075 561AC J545 9281 J545 9286 6504 993AA 55175 849AC

77 77

DOOR, Front [GCH], Right [GCH], Left PANEL, Door Outer Right Left CHECK, Front Door SCREW HINGE, Door Half Lower Right Lower Left Upper Right Upper Left SCREW NUT, Hex, M8x1.25 HINGE, Body Half Right Left TAPPING PLATE, Door Hinge Body Half PIN, Restraint Strap NUT BRACKET, Grab Handle SCREW, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door, Half Front Lock And Controls Figure DTJ-170
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55075 982AD 55075 983AD 6033 876 55176 476AC 55176 477AC 55075 974AC 6505 026AA J374 3608 55176 548AB 55176 549AB 8 55075 976AB 55075 977AB 6503 998 5517 6626 5517 6627 11 55176 624AB 55176 625AB 1 1 1 1 2 1 1 1 1 6 1 1 2 2 2 1 1

2 3

4 5 6 7

9 10

LATCH, Front Door [GCH], Right [GCH], Left SCREW, Tapping, M6.3x1.8x38.1 HANDLE, Inside Release Right Left LINK, Latch Locking SCREW, M5x16 SEAL, Handle, Exterior Handle HANDLE, Exterior Door Right Left LINK, Latch Release Right Left NUT, U Multi Thread, M5 x .80 LINK, Door Latch Right Left LINK, Door Latch Right Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Mirror, Exterior Figure DTJ-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code GSE = Mirror Right Note: Sales Code GRE = Mirror Left Note: Sales Code GSV = Mirror Right Manual Note: Sales Code GRV = Mirror Left Manual 1 55395 060AB 1 55395 061AB 1 J 55395 063AB 1 55395 066AC 1 J 55395 067AB 1 J 55395 060AC 1 55395 061AC 1 J 55395 062AC 1 U 2 6034 566 6 -3 5083 5083 5083 5083 5083 5083 5083 793AA 794AA 795AA 797AA 792AA 793AA 792AA 1 1 1 1 1 1 1 J J J

77

J U

77

MIRROR, Outside Rearview [GSV,GSE], Right [GRV], Left [GRE,GRC], Left [GST], Right [GRT], Left [GTV], Right [GTV], Left [GCS,GTC], Right SCREW, Tapping Flange Head, .2520x.875 GLASS, Mirror Replacement [GRV] [GST] [GRT] [GRE,GRC] [GTV], Right [GTV], Left [GCS,GTC], Right

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door Weatherstrips And Runs Figure DTJ-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55176 564AC 55176 565AC 2 5017 010AB 5017 011AB 55395 176AA 1 1 2 1 1

3 4

55175 786AH 55175 787AH 5 # 5017 462AF # 5017 463AF 55395 174AA

1 1 1 1 2

6

WEATHERSTRIP, Door Belt Right Left TEMPLATE PACKAGE, Weatherseal Right Left WEATHERSTRIP, Glass Channel Run, Front WATERSHIELD, Front Door Right Left TEMPLATE PACKAGE, Weatherseal Right Left WEATHERSTRIP, Glass Channel Run

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP ETJ - Exterior Ornamentation
Illustration Title Group-Fig. No.

Moldings and Ornamentation
Mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ETJ-210

Decals and Tapestripes
Decals ..................................................................... Fig. ETJ-310

January 6, 2004

Mouldings Figure ETJ-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5GG78 JX8AF 1 5GG79 JX8AF 1 6504 352 10 6506 348AA 10 6505 175AA 6503 245 55156 200AB 55156 201AB 6501 648 6504 397 10 10 1 1 8 8 J J J J J J

2 3 4 5 6

7 8

SILL, Body Side [MEF], Right [MEF], Left SCREW SCREW AND WASHER, Hex Head, M6x1x25 NUT, Rivet RIVET STEP PAD, Side Step [MRJ], Right [MRJ], Left SCREW, Hex Flange Head, M8x1. 25x25.00 NUT, M8-1.25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Decals Figure ETJ-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

KT0 = All KT Sales Codes 1 5FC84 HA2AB 2 5FC84 HA9AB 2 5FC84 BWNAB 2 2 5JB65 HA2AA 2 5JB65 HA9AA 2 3 5HW37 HA2AA 2 5HW37 HA9AA 2 4 5FC8 3TA2 2 5FC8 3TA9 2 5 5JC83 HA2AA 2 6 5JC82 HA2AA 2 5JC82 HA9AA 2 7 5JF14 HA2AB 2 5JF14 HA9AB 2 -8 5515 5566 2 -9 10 -11 -12 # 55157 106AA # 55157 105AA # 55157 115AA # 5JV67 HA2AA # 5JV67 HA9AA # 55157 305AA 1 2 2 2 2 2 J J 78 78

-13

DECAL, Bodyside, JEEP [KWP] [KWR] [KWV] DECAL, TJ [KVP] [KVR] DECAL, SPORT [KFP] [KFR] DECAL, Bodyside, Wrangler [KXP] [KXR] DECAL, SAHARA, [KBP] DECAL, RUBICON [KCP] [KCR] DECAL, X [KDP] [KDR] PROTECTOR, Door Opening, Lower Door DECAL, Trail Rated (Left Fender Only), MT2 DECAL, Willys , [KT0] DECAL, COLUMBIA EDITION, [MTS] DECAL, Unlimited [KEP] [KER] DIMENSIONAL GRAPHIC, Extreme Sport, [MV5]

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

GROUP ITJ - Interior Trim
Illustration Title Group-Fig. No.

Headliner and Visor
Sunvisors ................................................................... Fig. ITJ-110

Moldings, Scuff Plates
Panels, Interior Trim, Front ...................................................... Fig. ITJ-210

Carpet
Carpets And Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-310

Door Trim Panels- Front and Sliding
Door Trim Panels Half Doors & Full Doors ........................................... Fig. ITJ-410

Front Seats and Attaching Parts
Front Vinyl, Trim Code [H6] . . . . . . Front, Cloth, Trim Code [P5] . . . . . Front, Cloth, Trim Code [S5] . . . . . Front, Cloth, Trim Code [Q5] . . . . . Front, Cloth, Trim Code [L5] . . . . . Front, Cloth, Trim Code [H5] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. Fig. ITJ-510 ITJ-520 ITJ-530 ITJ-540 ITJ-550 ITJ-560

Rear Seats and Attaching Parts
Rear, Rear, Rear, Rear, Rear, Rear, Vinyl, Trim Code [H6] Cloth, Trim Code [P5] Cloth, Trim Code [S5] Cloth, Trim Code [Q5] Cloth, Trim Code [L5] Cloth, Trim Code [H5] .... .... .... ... .... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. Fig. Fig. Fig. Fig. Fig. ITJ-610 ITJ-620 ITJ-630 ITJ-640 ITJ-650 ITJ-660

Seat Belts-Front and Rear
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-710

Adjusters, Covers, Shields, and Risers
Seat Assemblies, Adjusters, Recliners .............................................. Fig. ITJ-810

January 6, 2004

Sunvisors Figure ITJ-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Sales Codes: [CGS] = Side Airbags 1 5HD80 1X9AC 5HD81 1X9AC 5HK70 1X9AC 5HK71 1X9AC 5JM14 1X9AB 5JM15 1X9AB 2

1 1 1 1 1 1

J J U U J J

VISOR Right Left Right Left With Side Airbags [CGS], Right With Side Airbags [CGS], Left SCREW, [.250-14x0.91], (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Panels, Interior Trim, Front Figure ITJ-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4

5HE55 DX9AC 5HE54 DX9AC 5HE52 DX9AD 6035 369

1 1 1 6

MOLDING, Windshield, Left MOLDING, Windshield, Right MOLDING, Windshield SCREW, Piercing, .164-15x1.25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Carpets And Interior Trim Panels Figure ITJ-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 5FV51 XDVAH # 5FV51 ZJ8AH # 5FW50 XDVAJ # 5FW50 ZJ8AJ J400 7545 1 1 1 1 2

2 3

5FV49 XDVAD 5FV49 ZJ8AD 5HG24 XDVAD 5HG24 ZJ8AD 4

1 1 1 1 77 77 78

5HY13 XDVAB 1 5HY13 ZJ8AB 1 # 5JR57 XDVAA 1 5 5GY84 1DVAD 1 5GY84 1J3AD 1 6 5HY52 XDVAC 5HY52 ZJ8AC 5HY53 XDVAD 5HY53 ZJ8AD # 5JR58 XDVAA # 5JR59 XDVAA 5521 7099 1 1 1 1 1 1 1

J

J J

77 77 77 77 78 78

7 8 9

CARPET, Front Floor [DV], Left [J3], Left [DV], Right [J3], Right SCREW AND WASHER, Snap Head, .164-18x.375 CARPET, Rear Floor [DV], With Mini Console [J3], With Mini Console [DV], With Full Console [J3], With Full Console CARPET, Cargo Floor [DV] [J3] [DV] PANEL, Add A Trunk, With Latches [DV] [J3] CARPET, Wheelhouse [DV], Right [J3], Right [DV], Left [J3], Left [DV], Right [DV], Left COVER, Contact Button SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) NUT, Push On

6503 274 10 11 12 55352 813AA 0116 392

5 4 4 4

U J KNOB RIVET MAT KIT, Floor - Front, Right Hand Drive [DV], Slush Style [J3], Slush Style [DV], Same as Production [J3], Same as Production

8220 8220 8220 8220

7332 7333 7368 7534

1 1 1 1

J J J J

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Door Trim Panels Half Doors & Full Doors Figure ITJ-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5EJ6 4XDV 5EJ6 4ZJ3 6507 297AA 5ES4 3DX9 6504 993AA 5DY64 5DY64 5DY65 5DY65 6 5FP8 4XDV 5FP8 4ZJ3 7 5DY66 1DVAE 5DY66 1J3AE 5DY67 1DVAE 5DY67 1J3AE 6504 014 6504 617 1 1 1 1 6 2 4 4 1DVAD 1J3AD 1DVAD 1J3AD 6 6 6 1 4 1 1 1 1

2 3 4 5

8 9

GROMMET, Door Window Stabilizer [DV] [J3] SCREW, M4.2x1.41 HANDLE, Door Interior NUT PANEL, Door Trim [DV], Right [J3], Right [DV], Left [J3], Left PIN, Push [DV] [J3] PANEL, Door Trim [DV], Right [J3], Right [DV], Left [J3], Left FASTENER, Door Trim Panel SCREW, M4.2-1.41x13

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Front Vinyl, Trim Code [H6] Figure ITJ-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Sales Code [CF8] = Rear Seat Delete 1 ZG94 1DVAA 1 J 1 U ZG94 1J3AA 1 J 1 U ZG95 1DVAA 1 J 1 U ZG95 1J3AA 1 J 1 U 2 ZG92 1DVAA 1 J 1 U ZG92 1J3AA 1 J 1 U ZG93 1DVAA 1 J 1 U ZG93 1J3AA 1 J 1 U 3 XU20 1DVAA 1 J XU22 1J3AA 1 J XU20 1DVAA 1 U XU20 1J3AA 1 J 1 U XU21 1DVAA 1 J 1 U XU21 1J3AA 1 J 1 U XU22 1DVAA 1 J 4 5093 573AA 2 J 2 U 5 5093 574AA 1 J 1 U 5093 575AA 1 J 1 U 6 5093 572AA 2 J 2 U 7

77 77 77 77 77 77 77 77 77 77 77 77 77 77 77 77

H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6 H6

BACK, Front Seat [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left COVER, Front Seat Back [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left COVER, Front Seat Cushion [DV], Right [J3], With Sales Code [CF8], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [J3], Left [J3], Left [DV], With Sales Code [CF8], Right WIRE KIT, Trimming

FOAM, Seat Cushion Right Right Left Left FRAME, Front Seat

KNOB, Seat Back Latch

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Front Vinyl, Trim Code [H6] Figure ITJ-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 667AA 8 5093 666AA 9 5093 669AA # 5093 669AB -10 5072 741AA # 5135 791AA

1 1 1 1 1 1 1 1

J U J U J U J U

H6 H6 BEZEL, Seat Release H6 H6 H6 H6 H6 H6 CABLE, Seat Back Release Up to 9/8/03 Up to 9/8/03 After 9/8/03 After 9/8/03 SCREW, Trim, Cable Release to Recliner Up to 9/8/03 Up to 9/8/03 After 9/8/03 After 9/8/03

2 2 2 2

J U U J

77 77

H6 H6 H6 H6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Front, Cloth, Trim Code [P5] Figure ITJ-520
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 ZH02 1DVAA ZH03 1J3AA ZH02 1DVAA ZH02 1J3AA ZH03 1DVAA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 J U U J J U J U J J J U U J J U J U J J U J U J J J U U J J U U J J U J 77 77 77 78 77 77 77 77 78 77 77 77 77 78 77 77 77 77 78 77 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5 P5

ZH03 1J3AA 2 ZH00 1DVAA ZH01 1J3AA ZH00 1DVAA ZH00 1J3AA ZH01 1DVAA

ZH01 1J3AA 3 XU34 1DVAA XU35 1J3AA YV05 1DVAA XU34 1DVAA XU34 1J3AA XU35 1DVAA

77 77 77 78

77 78

XU35 1J3AA 4 5093 573AA 5 5093 574AA 5093 575AA

BACK, Front Seat [DV], Right [J3], Left [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [DV], Left [J3], Left COVER, Front Seat Back [DV], Right [J3], Left [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [DV], Left [J3], Left COVER, Front Seat Cushion [DV], Right [J3], Left Postal Vehicle, Left [DV], Right [DV], Right [J3], Right [J3], Right [DV], Left [DV], Left [DV], Left [J3], Left WIRE KIT, Trimming

77

FOAM, Seat Cushion Right Right Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Front, Cloth, Trim Code [P5] Figure ITJ-520
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 6 5093 572AA 7 5093 667AA 8 5093 666AA 9 5093 669AA # 5093 669AB -10 5072 741AA # 5135 791AA 2 2 2 2 1 1 1 1 1 1 1 1 2 2

U J U U J J U U J J U

P5 P5 P5

Left FRAME, Front Seat

77 77

KNOB, Seat Back Latch P5 P5 BEZEL, Seat Release 77 P5 P5 P5 P5 P5 P5 CABLE, Seat Back Release Up to 9/8/03 Up to 9/8/03 After 9/8/03 After 9/8/03 SCREW, Trim, Cable Release to Recliner Up to 9/8/03 Up to 9/8/03 After 9/8/03 After 9/8/03

J U U J

77 77 77 77

P5 P5 P5 P5

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Front, Cloth, Trim Code [S5] Figure ITJ-530
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 ZH06 1J3AA ZH07 1J3AA 2 ZH04 1J3AA ZH05 1J3AA 3 XU58 1J3AA XU59 1J3AA 4 5093 573AA 5 5093 575AA 5093 574AA 6 5093 572AA 7 5093 667AA 8 5093 666AA 9 5093 669AA # 5093 669AB -10 5072 741AA 2 2 J U 77 77 S5 S5 1 1 1 1 U J J U S5 S5 S5 S5 1 1 J U S5 S5 1 1 U J 77 77 S5 S5 1 1 J U 77 77 S5 S5 1 1 1 1 U J U J 77 77 S5 S5 S5 S5 2 2 U J S5 S5 1 1 1 1 J U J U S5 S5 S5 S5 1 1 1 1 J U J U 77 77 77 77 S5 S5 S5 S5 1 1 1 1 J U J U 77 77 77 77 S5 S5 S5 S5

BACK, Front Seat Right Right Left Left COVER, Front Seat Back Right Right Left Left COVER, Front Seat Cushion Right Right Left Left WIRE KIT, Trimming

FOAM, Seat Cushion Left Left Right Right FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

CABLE, Seat Back Release Up to 9/8/03 Up to 9/8/03 After 9/8/03 After 9/8/03 SCREW, Trim, Cable Release to Recliner Up to 9/8/03 Up to 9/8/03

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Front, Cloth, Trim Code [S5] Figure ITJ-530
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

# 5135 791AA

2 2

J U

77 77

S5 S5

After 9/8/03 After 9/8/03

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Front, Cloth, Trim Code [Q5] Figure ITJ-540
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 1AC28 1DVAA 1 # 1AC29 1DVAA 1 2 # 1AC30 1DVAA 1 # 1AC31 1DVAA 1 3 # 1AC32 1DVAA 1 # 1AC33 1DVAA 1 5093 573AA 2 5093 5093 5093 5093 5093 574AA 575AA 572AA 667AA 666AA 1 1 2 1 1 1 1 J J J J J J J J J J Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 J J Q5 Q5 J J Q5 Q5

4 5

6 7 8 9

5093 669AA # 5093 669AB -10 5072 741AA # 5135 791AA

2 2

J J

Q5 Q5

BACK, Front Seat Right Left COVER, Front Seat Back Right Left COVER, Front Seat Cushion Right Left WIRE KIT, Trimming FOAM, Seat Cushion Right Left FRAME, Front Seat KNOB, Seat Back Latch BEZEL, Seat Release CABLE, Seat Back Release Up to 9/8/03 After 9/8/03 SCREW, Trim, Cable Release to Recliner Up to 9/8/03 After 9/8/03

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Front, Cloth, Trim Code [L5] Figure ITJ-550
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 1AD22 1DVAA 1 # 1AD23 1DVAA 1 2 # 1AD18 1DVAA 1 # 1AD19 1DVAA 1 3 # 1AD24 1DVAA 1 # 1AD25 1DVAA 1 5093 573AA 1 5093 5093 5093 5093 5093 # 5093 # 5135 575AA 574AA 572AA 667AA 666AA 669AB 791AA 1 1 2 1 1 1 2 J J J J J J J J J J L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 J J L5 L5 J J L5 L5

4 5

6 7 8 9 -10

BACK, Front Seat Right Left COVER, Front Seat Back Right Left COVER, Front Seat Cushion Right Left WIRE KIT, Trimming FOAM, Seat Cushion Left Right FRAME, Front Seat KNOB, Seat Back Latch BEZEL, Seat Release CABLE, Seat Back Release SCREW, Trim, Cable Release to Recliner

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Front, Cloth, Trim Code [H5] Figure ITJ-560
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 1AP64 # 1AP65 # 1AP64 # 1AP65 2 # 1AP66 # 1AP67 # 1AP66 # 1AP67 3 # 1AD24 # 1AD25 # 1AD24 # 1AD25 4 5093 573AA 5 5093 575AA 5093 574AA 6 5093 572AA 7 5093 667AA 8 5093 666AA 9 # 5093 669AB -10 # 5135 791AA 2 2 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 2 2 U J 77 77 H5 H5 1 1 1 1 U J U J 77 77 77 77 H5 H5 H5 H5 1 1 U J 77 77 H5 H5 1DVAA 1DVAA 1DVAA 1DVAA 1 1 1 1 J J U U 77 77 77 77 H5 H5 H5 H5 1DVAA 1DVAA 1DVAA 1DVAA 1 1 1 1 J J U U 77 77 77 77 H5 H5 H5 H5 1DVAA 1DVAA 1DVAA 1DVAA 1 1 1 1 J J U U 77 77 77 77 H5 H5 H5 H5

BACK, Front Seat Right Left Right Left COVER, Front Seat Back Right Left Right Left COVER, Front Seat Cushion Right Left Right Left WIRE KIT, Trimming

FOAM, Seat Cushion Left Left Right Right FRAME, Front Seat

KNOB, Seat Back Latch

BEZEL, Seat Release

CABLE, Seat Back Release

SCREW, Trim, Cable Release to Recliner

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Rear, Vinyl, Trim Code [H6] Figure ITJ-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 XU23 1DVAA XU23 1J3AA 2 XU19 1DVAA XU19 1J3AA 3 5072 741AA 4 5093 702AA 5 5093 668AA 6 5019 522AA 7 5093 586AA 8 5093 587AA 9 5093 646AA 10 XU33 1DVAA XU33 1J3AA 11 XU27 1DVAA XU27 1J3AA 12 1 1 1 1 J U U J 77 77 77 77 H6 H6 H6 H6 1 1 1 1 J U J U 77 77 77 77 H6 H6 H6 H6 12 12 U J 77 77 H6 H6 1 1 U J 77 77 H6 H6 1 1 J U 77 77 H6 H6 4 4 U J 77 77 H6 H6 1 1 J U 77 77 H6 H6 1 1 J U 77 77 H6 H6 2 2 U J 77 77 H6 H6 1 1 1 1 J U J U 77 77 77 77 H6 H6 H6 H6 1 1 1 1 J U J U 77 77 77 77 H6 H6 H6 H6

SEAT BACK, Rear [DV] [DV] [J3] [J3] COVER, Rear Seat Back [DV] [DV] [J3] [J3] SCREW, Trim

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat Right Right LATCH, Seat Left Left BOLT, Latch Seat Back

CUSHION, Rear Seat [DV] [DV] [J3] [J3] COVER, Rear Seat Cushion [DV] [DV] [J3] [J3] BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Rear, Vinyl, Trim Code [H6] Figure ITJ-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 670AA

1 1

J U

77 77

H6 H6

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Rear, Cloth, Trim Code [P5] Figure ITJ-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 XU50 1DVAA XU50 1J3AA 2 XU39 1DVAA XU39 1J3AA 3 5072 741AA 4 5093 702AA 5 5093 668AA 6 5019 522AA 7 5093 586AA 8 5093 587AA 9 5093 646AA 10 XU52 1DVAA XU52 1J3AA 11 XU51 1DVAA XU51 1J3AA 12 1 1 1 1 U J J U 77 77 77 P5 P5 P5 P5 1 1 1 1 U J J U 77 77 77 P5 P5 P5 P5 12 12 U J 77 P5 P5 1 1 U J 77 P5 P5 1 1 U J 77 P5 P5 4 4 J U 77 P5 P5 1 1 J U 77 P5 P5 1 1 J U 77 P5 P5 2 2 U J 77 P5 P5 1 1 1 1 J U J U 77 77 77 P5 P5 P5 P5 1 1 1 1 J U J U 77 77 77 P5 P5 P5 P5

SEAT BACK, Rear [DV] [DV] [J3] [J3] COVER, Rear Seat Back [DV] [DV] [J3] [J3] SCREW, Trim

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat Right Right LATCH, Seat Left Left BOLT, Latch Seat Back

CUSHION, Rear Seat [DV] [DV] [J3] [J3] COVER, Rear Seat Cushion [DV] [DV] [J3] [J3] BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Rear, Cloth, Trim Code [P5] Figure ITJ-620
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 670AA

1 1

U J

77

P5 P5

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Rear, Cloth, Trim Code [S5] Figure ITJ-630
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 XU69 1J3AA 2 XU68 1J3AA 3 5072 741AA 4 5093 702AA 5 5093 668AA 6 5019 522AA 7 5093 586AA 8 5093 587AA 9 5093 646AA 10 XU78 1J3AA 11 XU77 1J3AA 12 5093 670AA 1 1 J U 77 77 S5 S5 1 1 U J 77 S5 S5 1 1 J U 77 77 S5 S5 12 12 U J 77 S5 S5 1 1 J U 77 S5 S5 1 1 J U 77 S5 S5 4 4 U J 77 S5 S5 1 1 U J S5 S5 1 1 U J 77 S5 S5 2 2 J U 77 S5 S5 1 1 U J 77 S5 S5 1 1 U J 77 S5 S5

SEAT BACK, Rear

COVER, Rear Seat Back

SCREW, Trim

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat, Right

LATCH, Seat, Left

BOLT, Latch Seat Back

CUSHION, Rear Seat

COVER, Rear Seat Cushion

BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Rear, Cloth, Trim Code [Q5] Figure ITJ-640
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

# 1AC34 1DVAA # 1AC35 1DVAA 5072 741AA 5093 702AA 5093 668AA 5019 522AA 5093 586AA 5093 587AA 5093 646AA # 1AC36 1DVAA # 1AC37 1DVAA 5093 670AA

1 1 2 1 1 4 1 1 12 1 1 1

J J J J J J J J J J J J

Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5 Q5

SEAT BACK, Rear COVER, Rear Seat Back SCREW, Trim COVER, Seat latch CABLE, REAR SEAT RELEASE RETAINER, Cushion Cover LATCH, Seat, Right LATCH, Seat, Left BOLT, Latch Seat Back CUSHION, Rear Seat COVER, Rear Seat Cushion BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Rear, Cloth, Trim Code [L5] Figure ITJ-650
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

# 1AD26 1DVAA # 1AD21 1DVAA 5072 741AA 5093 702AA 5093 668AA 5019 522AA 5093 586AA 5093 587AA 5093 646AA # 1AD28 1DVAA # 1AD27 1DVAA 5093 670AA

1 1 2 1 1 4 1 1 12 1 1 1

J J J J J J J J J J J J

L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5

SEAT BACK, Rear COVER, Rear Seat Back SCREW, Trim COVER, Seat latch CABLE, REAR SEAT RELEASE RETAINER, Cushion Cover LATCH, Seat, Right LATCH, Seat, Left BOLT, Latch Seat Back CUSHION, Rear Seat COVER, Rear Seat Cushion BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Rear, Cloth, Trim Code [H5] Figure ITJ-660
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 1AD26 1DVAA 1 1 2 # 1AD21 1DVAA 1 1 3 5072 741AA 4 5093 702AA 5 5093 668AA 6 5019 522AA 7 5093 586AA 8 5093 587AA 9 5093 646AA 10 # 1AD28 1DVAA 1 1 11 # 1AD27 1DVAA 1 1 12 5093 670AA 1 1 U J 77 77 H5 H5 J U 77 77 H5 H5 J U 77 77 H5 H5 12 12 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 4 4 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 1 1 U J 77 77 H5 H5 2 2 U J 77 77 H5 H5 J U 77 77 H5 H5 J U 77 77 H5 H5

SEAT BACK, Rear

COVER, Rear Seat Back

SCREW, Trim

COVER, Seat latch

CABLE, REAR SEAT RELEASE

RETAINER, Cushion Cover

LATCH, Seat Right Right LATCH, Seat Left Left BOLT, Latch Seat Back

CUSHION, Rear Seat

COVER, Rear Seat Cushion

BRACKET, Rear Seat Mount

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Seat Belts Figure ITJ-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5JC54 1X9AB 5JC55 1X9AC 5JC56 1X9AB 5JC57 1X9AB # 55217 173AD 6036 108AA 1 1 1 1 2 2 S H, L, M P S H, L, M P U J J U J J U J J J U J J U J U J J U J U J 77 77 77 77 78 77 78 H5 L5 P5 P5 P5 P5 P5 P5 Q5 Q5 S5 H5 S5 S5 S5 H5 H5 H6 H6 H6 H6 L5

77 77

2 3 4

5HM32 DX9AC 1 1 5HM32 ZJ3AC 1 5HM33 DX9AC 1 1 5HM33 ZJ3AC 1 5 5HS50 1X9AE 5HS49 1X9AE 5HS50 1X9AE 5HS49 1X9AE 5HS50 1X9AE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5HS49 1X9AE 5HS50 1X9AE 5HS49 1X9AE 5HS50 1X9AE 5HS49 1X9AE 5HS50 1X9AE 5HS49 1X9AE

77 77 77 77 77 77 77 77 77 77 77

6 5093 709AA 2 2 U U 77 H5 S5

SEAT BELT, Front Outer Right Left Right,Export Left,Export ADJUSTER, Seat Belt Turning Loop SCREW, Pan Head COVER, Turning Loop [DV], Right [DV], Right [J3], Right [DV], Left [DV], Left [J3], Left SEAT BELT, Front Inner Right Right Left Left Right Left Right Right Right Left Right Right Left Left Right Left Left Right Right Left Left Left BOLT, Seat Belt, Front Traveling Inboard Buckle Mounting

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Seat Belts Figure ITJ-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

2 2 2 2 2 2 2 2 7 5HV22 1X9AA 5HV21 1X9AA # 5JR64 1X9AB 5JC53 1X9AB 2 2 2 1

J J U J U J J J

77

H5 H6 H6 L5 P5 P5 Q5 S5 SEAT BELT, Rear Outer Export

J

78 SEAT BELT, Buckle Half EXTENDER, Seat Belt, (NOT SERVICED) (Not Serviced) BOLT, Seat Belt SCREW, Pan Head BOLT, Seat Belt

8 -9 10 11 12

6036 438AA 6036 295AA 6036 571AA

2 1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: If a seat that just dumps it has one cable and uses 05093677AA. If a seat dumps & slides it has two cables and uses 05093678AA. 1 5093 571AA 1 U 77 5093 570AA 1 J 1 U 77 1 J 77 1 J 78 5093 571AA 1 J 78 1 U 77 1 J 77 5093 570AA 1 J 5093 571AA 1 J 5093 570AA 1 J 77 5093 571AA 1 J 77 5093 570AA 1 U 77 5093 571AA 1 U 77 1 J 5093 570AA 1 U 77 1 J 77 5093 571AA 1 U 77 1 J 77 5093 570AA 1 J 1 U 5093 571AA 1 J 2 5096 184AA 2 U 77 2 J 77 2 U 2 J 77 2 J 2 U 2 J 2 J 78 2 U 77 2 J 77 2 J 3 5093 580AA 1 U 77 5093 584AA 1 J 5093 578AA 1 J

H5 L5 P5 P5 P5 P5 P5 P5 Q5 Q5 S5 H5 S5 S5 S5 H5 H5 H6 H6 H6 H6 L5 H5 S5 S5 H5 H6 H6 L5 P5 P5 P5 Q5 H5 L5 L5

HANDLE, Recliner Left Right Right Right Right Left Left Left Right Left Right Left Right Left Left Right Right Left Left Right Right Left SCREW, Recliner Handle

RECLINER, Seat Back Export, Easy Entry, Left,Inboard Fixed Seat, Left,Inboard Right,Outboard

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 580AA 5093 5093 5093 5093 578AA 580AA 584AA 578AA

5093 580AA 5093 584AA 5093 580AA 5093 578AA

5093 584AA 5093 580AA 5093 578AA 4 5093 5093 5093 5093 5093 5093 5093 5093 5093 5093 5093 5093 5093 5093 581AA 585AA 579AA 581AA 579AA 581AA 585AA 579AA 581AA 585AA 581AA 579AA 585AA 579AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

U J J J J J U J J J J J U U U U J J J J U U U J J U U J J J J J J J J J J U U J

78 78 77

77

77 77 77 77 77 77 77 77 77 77

P5 P5 P5 P5 P5 P5 P5 Q5 H5 Q5 S5 S5 S5 S5 S5 H5 H5 H6 H6 H6 H6 H6 H5 L5 L5 P5 P5 P5 P5 P5 P5 P5 Q5 H5 Q5 S5 S5 S5 S5 S5

77 77 77 78 77 78 77

5093 581AA

77 77 77 77

Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Right,Outboard Export, Easy Entry, Left,Inboard Fixed Seat, Left,Inboard Right,Outboard Right,Outboard Right,Outboard Export, Easy Entry, Left,Inboard Fixed Seat, Left,Inboard Fixed Seat, Left,Inboard Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Right,Outboard Right,Outboard Right,Outboard Right,Outboard Right,Outboard Fixed Seat, Left,Inboard Export, Easy Entry, Left,Inboard Export, Easy Entry, Left,Inboard Right,Outboard RECLINER, Seat Back Left,Outboard Fixed Seat, Left,Outboard Right,Inboard Export, Easy Entry, Left,Outboard Right,Inboard Export, Easy Entry, Left,Outboard Fixed Seat, Left,Outboard Right,Inboard Right,Inboard Export, Easy Entry, Left,Outboard Fixed Seat, Left,Outboard Left,Outboard Right,Inboard Fixed Seat, Left,Outboard Right,Inboard Right,Inboard Export, Easy Entry, Left,Outboard Export, Easy Entry, Left,Outboard

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 579AA 5093 585AA 5093 581AA 5093 579AA 5 5093 5093 5093 5093 5093 591AA 588AA 591AA 588AA 591AA

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

U J J U J J U U J J J U J J U J J U J J U J U J U J J U J U J J J U U J J J J

77 77 77 77

H5 H5 H6 H6 H6 H6 H6 H5 L5 P5 P5 P5 P5 P5 P5 Q5 Q5 S5 H5 S5 S5 S5 H5 H5 H6 H6 H6 H6 L5 H5 L5 P5 P5 P5 P5 P5 P5 Q5 Q5

77 77 77 78 78 77

5093 588AA 5093 591AA 5093 588AA 5093 591AA

5093 588AA

77 77 77 77 77 77 77 77

5093 591AA 5093 588AA 5093 591AA 6 5093 590AA 5093 589AA 5093 590AA 5093 589AA 5093 590AA 5093 589AA 5093 590AA

77 78 78 77 77

Right,Inboard Right,Inboard Fixed Seat, Left,Outboard Left,Outboard Export, Easy Entry, Left,Outboard Right,Inboard Right,Inboard COVER, Recliner Left,Outboard Right,Outboard Left,Outboard Right,Outboard Left,Outboard Left,Outboard Right,Outboard Right,Outboard Left,Outboard Right,Outboard Left,Outboard Left,Outboard Left,Outboard Right,Outboard Right,Outboard Right,Outboard Right,Outboard Left,Outboard Left,Outboard Right,Outboard Right,Outboard Left,Outboard COVER, Recliner Left,Inboard Right,Inboard Right,Inboard Left,Inboard Left,Inboard Right,Inboard Right,Inboard Left,Inboard Right,Inboard Left,Inboard

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 5093 5093 5093

589AA 590AA 589AA 590AA

5093 589AA 5093 590AA 5093 589AA 5093 590AA 7 5093 647AA

1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 8 2 2 2 2 2 2 2 2 2 2 2 1 2 1 1

U J J U J U J U J J U J U U J J J U J J U J J U U J J J U J J J U J U U J J

77 77 77 77 77 77 77

S5 H5 S5 S5 S5 H5 H5 H6 H6 H6 H6 L5 H5 S5 S5 H5 H6 H6 L5 P5 P5 P5 Q5

Right,Inboard Left,Inboard Right,Inboard Left,Inboard Left,Inboard Right,Inboard Right,Inboard Left,Inboard Left,Inboard Right,Inboard Right,Inboard Left,Inboard BOLT, Recliner

77 77 77

78 77

8 5093 676AA 77 77 77 77 H5 S5 S5 H5 H6 H6 L5 P5 P5 P5 Q5 H5 P5 P5 P5

CABLE, Recliner

78 77 77

9 5093 678AA 5093 677AA 5093 678AA 77 77 77 78

CABLE, Seat Adjuster, SEE NOTE Dump & Slide Slide Only Dump & Slide Dump & Slide

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 677AA

5093 678AA 5093 677AA 5093 678AA 5093 677AA 5093 678AA 5093 677AA

2 2 2 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 8 8 8 8 8 8 1 1 1 1 1 1 1 1 1 1 8 8 8

J J J U J U J U J U J U J J U J J U J J J U J U J J J J J J J J J J U J J

77

77 77 77 77 77 77 77 77

P5 Q5 S5 S5 S5 S5 H5 H5 H5 H6 H6 H6 H6 L5 H5 S5 H5 H6 H6 L5 P5 P5 Q5 S5 H6 L5 P5 Q5 S5 H6 L5 P5 Q5 S5 H5 S5 H5

Slide Only Slide Only Slide Only Dump & Slide Dump & Slide Slide Only Dump & Slide Slide Only Slide Only Dump & Slide Dump & Slide Slide Only Slide Only BOLT, Seat, To Cushion

10 4720 768 77 77 77 77 77

77 77 77

11 5093 655AA

77

12 5093 654AA

77 77 77 77

13 5019 267AA

RISER, Seat Left,Outboard Left,Outboard Left,Outboard Left,Outboard Left,Outboard RISER, Seat Left,Inboard Left,Inboard Left,Inboard Left,Inboard Left,Inboard NUT, Hex

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

14 15

5093 663AA 5093 679AA

8 8 8 8 8 8 8 1 1 2 2 1 1 1 1 2 2 2 1

U J J U J J U J U U J J U J J J J U J

77 77 77 77 77

H6 H6 L5 P5 P5 Q5 S5 H6 H5 S5 S5 H5 H6 H6 L5 P5 P5 P5 Q5

BRACKET, Child Tether Anchor SPRING, Seat Lever Return, Short

77 77 77 77 77 77 78 77 77

16 5093 674AA 5093 664AA 5093 674AA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 U U J J U J J J J J J J J U U J U J 77 77 77 77 77 77 77 77 78 77 77 77 H5 P5 Q5 S5 S5 S5 H5 H6 H6 L5 P5 P5 P5 P5 H5 Q5 S5 S5

5093 664AA 5093 674AA 5093 664AA

5093 674AA 5104 691AA 17 5093 675AA 5093 665AA 5093 675AA

77

ADJUSTER, Manual Seat, Includes Risers Export,Right Export,Right Right Domestic, Right Export,Right Export,Right Export,Right Domestic, Right Export,Right Right Domestic, Right Domestic, Right Export,Right Postal Vehicle, Left ADJUSTER, Manual Seat Export,Left Left Export,Left Export,Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

« »

Seat Assemblies, Adjusters, Recliners Figure ITJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

5093 665AA 5093 675AA

5093 665AA

18 19

5093 675AA J400 6832 6500 664

1 1 1 1 1 1 1 1 1 1 6

J J U J J J J J U

77 77 77 77

77 77

S5 H5 H6 H6 H6 L5 P5 P5 P5

Domestic, Left Export,Left Export,Left Export,Left Domestic, Left Left Domestic, Left Domestic, Left Export,Left BOLT, Pan Head, .437-20x1.375, Driver seat to Floor Pan SCREW AND WASHER, Hex Head, M8x1.25x35

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

January 6, 2004

»

GROUP STJ - Body Sheet Metal Except Doors
Illustration Title Group-Fig. No.

Floor Pans
Pan, Floor Front And Rear, Body Style 77 Pan, Floor Front And Rear, Body Style 78 ........................................... ........................................... Fig. STJ-210 Fig. STJ-220

Plugs
Plugs ...................................................................... Fig. STJ-310

Front Fenders
Fender And Flare, Front ........................................................ Fig. STJ-410

Hood and Hood Release
Hood, Lock, Catches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-510

Cowl and Dash Panel
Panels, Cowl And Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-610

Glass and Rear View Mirror
Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-710

Aperture Panel
Panels, Body Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-810

Roof - Hard & Soft Top
Soft Top And Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top Enclosure, Hard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1110 Fig. STJ-1120

Tailgate
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add-a-Trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1310 Fig. STJ-1320

Luggage Rack
Sport Bar Wrangler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1610

January 6, 2004

«

Pan, Floor Front And Rear, Body Style 77 Figure STJ-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

55177 254AD 55174 828AD 55174 829AC 55175 209AC 6033 150 55174 809AB 55174 811AF 55176 240AB 55176 241AB 4490 835AB 55395 069AA 55175 788AD 5134 574AA 5134 575AA 4490 111 55176 527AC 55236 048AA

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 2 8 2 2

3 4 5 6 7 8 9 10 11 12

77 77 77 77 77 77 77 77 77 77 77 77 77

-13 14

15 55175 064AB 55175 065AB 55175 790AC 5501 3668 55395 011AA 55395 010AA 6507 346AA 5066 347AA 6506 481AA

16 17 18 19 20 21 22

77

PAN, Floor PANEL, Cowl Side Right Left REINFORCEMENT, Park Brake Mounting NUT PLATE, .25-20 RISER, Seat PAN, Floor CROSSMEMBER, Seat Belt Mount CROSSMEMBER, Underbody REINFORCEMENT, Shoulder Belt CROSSMEMBER, Rear Floor SILL, Rear PANEL, Wheelhouse Right Left TAPPING PLATE PANEL, Rear Closure Left Right REINFORCEMENT, Wheelhouse Right Left PANEL, Rear Body Closing CHECK, Front Door STRIKER, Rear Seat, Front STRIKER, Rear Seat, Rear SCREW, Pan Head TETHER PACKAGE, Child Seat BOLT, Hex Head, M8x1.25x30, Tether to Rear Floor Pan

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Pan, Floor Front And Rear, Body Style 78 Figure STJ-220
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

55177 254AD 55174 828AD 55174 829AC 55175 209AC 6033 150 55174 809AB # 56052 412AA 55176 240AB # 56052 418AA 4490 835AB 55395 069AA 55175 788AD # 56052 368AA # 56052 369AA 4490 111 55176 527AC 55236 048AA

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 2 10 2 2 1

3 4 5 6 7 8 9 10 11 12

J J J J J J J J

78 78 78 78 78 78 78 78 78 78 78 78 78

-13 14

15 55175 064AB 55175 065AB 55175 790AC 5501 3668 55395 011AA 55395 010AA 6507 346AA 5066 347AA 6506 481AA # 56052 413AA

16 17 18 19 20 21 22 23

J

78

J

78

PAN, Floor PANEL, Cowl Side Right Left REINFORCEMENT, Park Brake Mounting NUT PLATE, .25-20 RISER, Seat PAN, Floor CROSSMEMBER, Seat Belt Mount CROSSMEMBER, Rear Floor REINFORCEMENT, Shoulder Belt CROSSMEMBER, Rear Floor SILL, Rear PANEL, Wheelhouse Right Left TAPPING PLATE PANEL, Rear Closure Left Right REINFORCEMENT, Wheelhouse Right Left PANEL, Rear Body Closing CHECK, Front Door STRIKER, Rear Seat, Front STRIKER, Rear Seat, Rear SCREW, Pan Head TETHER PACKAGE, Child Seat BOLT, Hex Head, M8x1.25x30, Tether to Rear Floor Pan CROSSMEMBER, Rear Floor

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Plugs Figure STJ-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5 6 7 8 9 10

4646 971 6004 507 2424 864 55257 380AB 4373 728 55176 729AA 55177 482AA

8 2 1 1 1 2 4

J

55364 097AA 1774 076

1 2

PLUG, Floor Pan PLUG, Body, 25.4mm x 38.1mm, Rubber, Rear Floor Pan PLUG, Body, 1.75 Diameter, Shift Cable Hole PLUG PLUG PLUG, Cowl Side PLUG, Floor Pan PLUG, Body, 4.0mm X 76.4mm, (NOT SERVICED) (Not Serviced) TAPE, Body Side PLUG

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Fender And Flare, Front Figure STJ-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5003 5003 5517 6030 6100 950AF 951AF 4658 441 583 1 1 2 12 8 2 2 2

2 3 4 5 6 7 8

55176 636AD 3420 1416 J400 7541

9 10

6504 601

6

11 12

J400 4868 5525 4918 # 5KC27 DX9AA 5525 4919 QP94 TZZAC QP95 TZZAC # 5139 250AA # 5139 251AA # 5KC26 AJ7AA # 5KC26 DX9AA # 5KC27 AJ7AA

14 1 1 1 1 1 1 1 1 1 1

77 77

PANEL, Fender Right Left SHIELD, Splash, Front PIN, Retainer BOLT AND CONED WASHER, Hex Head, M8x25x20 CATCH, Hood NUT, Hex Flange, M8x1.25 BUMPER, Fender, Oblong Head, Hood Cushion SCREW AND WASHER, [.190-16x. 750], (NOT SERVICED) (Not Serviced) NUT, Rivet Round, M5x0.80x11.09 SCREW AND WASHER, M5x. 080x20.00, (NOT SERVICED) (Not Serviced) NUT, Plastic EXTENSION, Fender [K30], Black, Textured, Right [K3X], Left [K30], Black, Textured, Left [K50], Right [K50], Left Rubicon Export, Right Rubicon Export, Left [K3G], Right [K3X], Right [K3G], Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Hood, Lock, Catches Figure STJ-510
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 -2 3 4 5 6 -7 8 9 10 11 12 13 14 15

55176 594AF 5517 6589 5507 5559 6503 154 55075 590AB 5517 6422 6036 102AA 6502 028 6034 980 55176 635AF J400 7456 6504 030 3420 1416 55176 636AD

1 AR 2 6 2 1 4 2 2 1 1 4 2 2

16 17 18 19 20 21 22 23 24 25 26 -27 -28 29

55176 731AF 55176 732AC J400 7541 J400 5237 5517 6291 6034 205 5517 5096 55176 428AC 5503 2768

1 1 2 2 2 2 2 2 1

6503 448 55352 876AB 6500 787 6500 787

4 1 1 1

77

HOOD SHIM HINGE, Hood SCREW AND WASHER, Round Head, M8x1.25x20 BUMPER, Hood BRACKET, Windshield Hold Down SCREW, .19-24.50 NUT AND WASHER, Hex Nut-Coned Washer, M4 x 0.70 SCREW, Pan Head, .19-24x.437 ROD, Hood Prop CLIP, Prop Rod NUT AND WASHER, Hex, M6x1 NUT, Hex Flange, M8x1.25 CATCH, Hood SCREW AND WASHER, M6x1. 00x20.00, (NOT SERVICED) (Not Serviced) HOOK, Hood Safety Catch SPRING, Hood Pop Up BUMPER, Fender, Oblong NUT, Hex, .19-32x430, Well Type Hood Bumper Support BUMPER, Steel Insert SCREW, Pan Head, .19-32x.625, Hood Bumper Support REINFORCEMENT, Hood Hinge BRACKET, Hood Catch SKID PLATE, Secondary Hood Catch SCREW, .190-16x.500, (NOT SERVICED) (Not Serviced) SCREW, Round Head, M8x1.25x30 INSULATION, Hood RIVET, M5x11.30 RIVET, M5x11.30

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Panels, Cowl And Dash Figure STJ-610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55174 624AJ 55174 625AJ 2 55174 636AB 55174 637AC 3 4 5 6 7 8 9 55037 422AC 55174 640AE 6507 547AA 0152 490 55176 588AB # 55174 644AH 55174 645AE 10 11 12 13 55176 092AB 55176 093AB 14 5517 6011 5517 6099 15 55174 782AD 55174 783AD 6100 583 1 1 6 1 1 J U 77 1 1 1 1 U J U J 77 77 5517 6555 55395 032AE 1 1 1 1 4 3 2 1 1 J U 1 1 J U 77 1 1 J U 77

PANEL, Cowl

GRILLE, Cowl Panel

SCREW, [.164-15x1.21], (NOT SERVICED) (Not Serviced) SCREEN, Cowl WEATHERSTRIP, Hood to Cowl NUT, Snap In NUT, Spring, .16-18 BRACKET, Dash Panel to Plenum PANEL, Dash

NUT, Hex, M6x1.00, (NOT SERVICED) (Not Serviced) DRAIN, Heater and A/C WEATHERSTRIP, Windshield to Cowl PANEL, Cowl Side Upper Right Upper Right Upper Left Upper Left BRACKET, Module

16 17

18

6504 649

4

REINFORCEMENT, Battery Tray Right Left BOLT AND CONED WASHER, Hex Head, M8x25x20 PANEL, Cowl Top, Serviced in Panel Body Side, (NOT SERVICED) (Not Serviced) CAP, Bolt Cover

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges Figure STJ-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2

4874 995AC 5096 041AA 5096 143AA

1 1 1 1 1 2 2 2 2 2 77 78

3 4883 496AA 4883 497AA 55076 310AB 55076 311AB -6 J369 6930 7 8 5517 6278 5517 6279 5517 6306 5517 6307 # 55395 178AA # 55395 179AA 9 5517 6577 # 55395 175AA 10 55156 172AA 55156 197AA 11 12 13 14 15 16 17 55075 702AH 55075 703AH 55395 101AB 1 1 1 5507 6401 1 1 1 2 2 J 77 78 1 1 1 1 1 1 77 77 77 77 78 78 77 78

4 5

WINDSHIELD BACKLITE Tinted Privacy BRACKET, Ballstud Right Left PROP, Liftgate BALL STUD, Body Side

STUD, Ball Stud Mounting

J J

SCREW, M6x1.00x20.00, (NOT SERVICED) (Not Serviced) GLASS, Quarter Window Tinted, Right Tinted, Left Privacy, Right Privacy, Left Privacy, Right Privacy, Left MOLDING, Quarter Window

MIRROR, Inside Rear View With Lamps SCREW, Pan Head, .164-32x.460, (NOT SERVICED) (Not Serviced) BUTTON, Rear View Mirror SCREW, .190-24x.500, (NOT SERVICED) (Not Serviced) FOOTMAN LOOP, Hold Down PANEL, Windshield Frame SCREW AND WASHER, Truss Head, .312-18x1.12 HINGE, Door Right Left SEAL, Header Opening

55177 497AA 55395 014AA 6035 898

1 1 2

18

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges Figure STJ-710
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

19 20 21 22 23

55175 041AF 6035 757 55176 567AC 5517 5042 5013 722AB 5013 723AB 55176 430AD 5517 6421 5500 9433 5500 9434 5500 9788 J400 7384 5501 9378

1 8 1 1 1 1 1 2 1 1 1 1 1

24 25 -26 -27 -28 -29 -30 -31

WEATHERSEAL, LIFTGATE SCREW MOLDING, Windshield Reveal WEATHERSTRIP, Backlite HINGE, Liftglass Right Left MOLDING, Windshield Garnish TAPE, Anti Chip GASKET, Hinge To Glass, Backlite BUSHING, Hinge to Glass SEAL, Hinge To Glass NUT AND WASHER, Hex CAP, Hinge Cover GROMMET, Wiper Motor And Bracket J 77 78

5517 6464

1 1

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Panels, Body Side Figure STJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: Sales Code [ABA] = Australia Equipment Group 1 4874 196AG 1 4874 197AG 1 # 5134 580AA 1 J # 5134 581AA 1 J 2 5517 5664 1 J 5517 5665 1 J 5517 5664 1 5517 5665 1 # 55175 664AB 1 3 5517 5024 1 1 J 4 55177 256AA 1 55177 257AA 1 5 # 5139 252AA 1 # 5KC21 DX9AA 1 # 5139 253AA 1 5517 5726 1 5517 5727 1 5DS74 TZZAD 1 5DS75 TZZAD 1 # 5KC20 AJ7AA 1 # 5KC20 DX9AA 1 # 5KC21 AJ7AA 1 6 J400 4868 10 7 6504 601 6 8

77 77 78 78 78 78 77 77 77 77 78

PANEL, Body Side Right Left Right Left PANEL, Rear Corner Right Left Up to 12/19/03, Right Left After 12/19/03, Right REINFORCEMENT, Side Panel

77 77

9 55155 696AA 55155 697AA 55156 038AB 55156 039AB # 5139 256AA # 5139 257AA 1 1 1 1 1 1

77 77

SEAL, Mucket Right Left EXTENSION, Wheel House Rubicon Export, Right [K3X], Left Rubicon Export, Left [K3], Right [K3], Left [K50], Right [K50], Left [K3G], Right [K3X], Right [K3G], Left NUT, Plastic NUT, Rivet Round, M5x0.80x11.09 SCREW AND WASHER, M5X. 80X20.00, (NOT SERVICED) (Not Serviced) SHIELD, Splash Right Left [ABA], Australia, Right [ABA], Australia, Left Rubicon Export, Right Rubicon Export, Left

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Panels, Body Side Figure STJ-810
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

10 55155 632AD 55155 633AB # 56052 388AA # 56052 389AA 6030 441 5525 4928 5525 4929 5DV12 TZZAB 5DV13 TZZAB 6504 397 6501 648 1 1 1 1 10 1 1 1 1 8 8 77 77 78 78

J J

11 12

13 14 15

55156 200AB 55156 201AB 16 55175 754AC 55175 755AC # 56052 374AA # 56052 375AA 4780 259 4520 289 5507 5483 6503 120

1 1 1 1 1 1 2 AR AR 4 77 77 78 78

J J

17 18

SHIELD, Splash, Liner, Rear Wheelhouse Right Left Right Left PIN, Retainer EXTENSION, Fender [K3], Right [K3], Left [K5], Right [K5], Left NUT, M8-1.25 SCREW, Hex Flange Head, M8x1. 25x25.00 STEP PAD, Side Step Right Left RETAINER, Belt Rail Right Left Right Left STRIKER, Door SPACER, Door Latch Striker [2.0/2.5] Thick SCREW AND WASHER, Button Head Torx, M8x1.25x39.50 PLATE, Striker

19 20

4674 669 21 22 23 55395 030AA 6507 536AA 6503 543

1 1 1 1 2

J

77 78 SHIELD, Wheelhouse STUD, M8x25 BOLT AND CONED WASHER, Hex Head, M8x1.25x25

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Soft Top And Windows Figure STJ-1110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

Note: 2003 Soft Top contains handed zippers for right and left quarter windows. Tailgate window contains 2 zippers. 1 COVER, Soft Top 5JM59 SX9AD 1 [VJX], Black 5JM59 ZJ8AD 1 [VJK], Khaki 5JM59 AJ7AD 1 [VJG], Green 2 WINDOW, Half Door Soft Top 5JH10 AJ7AD 1 [VJG], Green, Right 5JH10 SX9AD 1 [VJX], Black, Right 5JH10 ZJ8AD 1 [VJK], Khaki, Right 5JH11 AJ7AD 1 [VJG], Green, Left 5JH11 SX9AD 1 [VJX], Black, Left 5JH11 ZJ8AD 1 [VJK], Khaki, Left 3 WINDOW, Quarter 5JH08 SX9AC 1 Tinted, [VJX], Black, Right 5JH13 ZJ8AC 1 Privacy, [VJK], Khaki, Left 5JH08 ZJ8AC 1 Tinted, [VJK], Khaki, Right 5JH09 SX9AC 1 Tinted, [VJX], Black, Left 5JH09 ZJ8AC 1 Tinted, [VJK], Khaki, Left 5JH12 AJ7AC 1 Privacy, [VJG], Green, Right 5JH12 SX9AC 1 Privacy, [VJX], Black, Right 5JH12 ZJ8AC 1 Privacy, [VJK], Khaki, Right 5JH13 AJ7AB 1 Privacy, [VJG], Green, Left 5JH13 SX9AB 1 Privacy, [VJX], Black, Left 4 WINDOW, Tailgate 5JH07 SX9AB 1 Tinted, [VJX], Black 5JH07 ZJ8AB 1 Tinted, [VJK], Khaki 5JH14 AJ7AC 1 Privacy, [VJG], Green 5JH14 SX9AB 1 Privacy, [VJX], Black 5JH14 ZJ8AC 1 Privacy, [VJK], Khaki 5 FRAME, Door Glass 55175 858AG 1 Right 55175 859AG 1 Left 6 55176 287AC 2 LATCH AND BASE, Folding Top 7 55395 013AC 1 BOW, Folding Top, Number 3 -8 4778 470 1 SNAP KIT, Soft Top 9 4874 281 1 BOW, Folding Top, Number 1 10 5517 6206 2 BUMPER, Rubber 11 BRACKET, Soft Top Bow 1 & 3 55395 006AB 1 Right 55395 007AB 1 Left 12 6503 259 4 SCREW, Tapping, M6x1x20 13 6036 311AA 4 SCREW, Shoulder
JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Soft Top And Windows Figure STJ-1110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

14 15

5517 6198

4

16 55176 722AC 55176 723AC 55176 444AB 4897 190AA 5FZ85 BX7AB 55175 813AC 55176 064AC 1 1 2 1 1 2 2

-17 -18 -19 20 21 22

23 55176 55176 55176 55177 738AA 739AA 736AC 245AB 1 1 1 1

24 -25

PIN, Release Lever SEAL, Door, Also Serviced in Frame Door Glass, (NOT SERVICED) (Not Serviced) SEAL, Header Top And Side Rail Right Left STRAP, Retaining PULL STRAP KIT, Zipper BOOT, Folding Top KNUCKLE, Rear KNUCKLE, Rear SCREW AND WASHER, [.164-18x. 625], (NOT SERVICED) (Not Serviced) CLIP, Tailgate Opening Right Left RETAINER, Soft Top Rail TOOL, Wrench

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Top Enclosure, Hard Figure STJ-1120
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 5GN27 HCXAO # 5GN27 ZJ8AO # 5JR94 HCXAA 6506 826AA 6506 825AA 55175 816AC 5 # 55395 # 55395 55176 55176 6 55395 146AA 7 8 9 -10 11 -12 55176 746AC 55177 489AA 5JB31 SWBAA 55177 245AB 55395 147AA 55177 246AA 1 1 4 1 1 1 2 2 J 78 77 188AA 189AA 372AC 373AC 1 1 1 1 J J 78 78 77 77 1 1 1 6 6 2 2 77 77 78

J

2 3 4

HARDTOP, Shell Only [VKX], Black [VKK], Khaki [VKX], Black SCREW NUT LATCH AND BASE, Folding Top

J

78 77 SEAL, Enclosure To Body Right Left Right Left COVER, Wiring Protector

77

RETAINER, Folding Top Deck Closure ISOLATOR, FOAM PANEL, Rear Header TOOL, Wrench PIN, Locating SEAL

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Tailgate Figure STJ-1310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3

55176 340AG 55008 127AB

1 1

4 5 6 7 -8 -9 10 11 12 13 14 15 16 17 18

4658 677 55176 547AB 55177 243AB 55176 450AE J400 6303 5500 1286 J400 7536 6505 070AA 55395 100AA J374 3608 6034 980 5507 6011

1 1 1 1 2 1 2 4 1 1 2 1

55175 043AF 5507 5567 55395 194AA

1 2 2

19

20 55176 738AA 55176 739AA 55076 310AB 55074 947AC 5517 6615 5502 5280 55176 736AC 55236 # 55236 # 56052 55055 044AA 044AB 359AB 998AD 1 1 2 1 2 1 1 1 1 1 1 77 77 78

21 22 23 24 25 26

TAILGATE ROD, Tailgate Handle to Latch SLEEVE, Anti-Rattle, Handle to Latch Rod, (NOT SERVICED) (Not Serviced) CLIP, Latch Link HANDLE, Liftgate PIN, Latch Striker BRACKET, Tailgate Striker RIVET, Dome Head Blind, .125x.275, Serviced in Bracket PLATE, Door Lock Striker, Serviced in Bracket SCREW AND WASHER, Tapping, .312-18x.120 SCREW, Pan Head COVER, Tailgate Latch SEAL, Handle, Outside Door Handle SCREW, Pan Head, .19-24x.437 LINK, Key Cylinder To Latch SCREW, .164-18x.625, (NOT SERVICED) (Not Serviced) WEATHERSEAL, Tailgate HINGE, Tailgate Up to 12/19/03 After 12/19/03 SCREW AND WASHER, [.164-18x. 625], (NOT SERVICED) (Not Serviced) CLIP, Tailgate Opening Right Left PROP, Liftgate LATCH, Tailgate PLATE, Tailgate Latch WATERSHIELD, Tailgate Latch RETAINER, Soft Top Rail REINFORCEMENT, Tailgate Hinge Up to 12/19/03 After 12/19/03 EXHAUSTER, Bodyside Aperture

J

27

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Tailgate Figure STJ-1310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

28 29 30 31

6035 493 6035 053 # 55395 195AA # 55395 196AA

4 4 2 2

SCREW, Up to 12/19/03 SCREW AND WASHER, Hex Head, .312-18x1.125, After 12/19/03 COVER, Tailgate Hinge, Body Half, After 12/19/03 COVER, Tailgate Hinge, Hinge, After 12/19/03

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

Add-a-Trunk Figure STJ-1320
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 5GY84 1DVAD 1 5GY84 1J3AD 1 55352 813AA 4

2 3

PANEL, Add A Trunk [DV] [J3] KNOB PLUG, (NOT SERVICED) (Not Serviced)

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Sport Bar Wrangler Figure STJ-1610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 55176 023AE 2 55176 488AF # 56052 352AA 3 55176 489AF # 56052 353AA 6035 970AA 6507 373AA 5HM18 DX9AD 5JQ64 ZJ3AA # 5JR60 DX9AA 55176 504AE 6504 050 6035 935AA 55176 505AE 5HM32 DX9AC 5HM32 ZJ3AC 5HM33 DX9AC 5HM33 ZJ3AC 6035 970AA 55176 507AC 55176 506AC 55015 916AC 1 1 2 4 1 1 1 1 4 12 1 1 1 1 1 2 1 1 3 77 77 78 J 77 78 1 1 J 77 78 1 1 J 77 78

4 5 6

J

7 8 9 10 11

12 13 14 15 16

5HM16 DX9AD 1 5HM16 ZJ3AD 1 17 5HM17 DX9AD 5HM17 ZJ3AD 55352 866AC 55352 867AC 55352 868AB 1 1 1 1 1 77

18 19 20

BAR, Sport Center Center BAR, Sport Right Right BAR, Sport Left Left SCREW, Pan Head, Side Bar to Bracket SCREW AND WASHER PAD, Sport Bar, Center Black Khaki Black SIDE BAR, Sport Bar, Right SCREW, M8x1.25x25, Bar to Windshield SCREW AND WASHER, Bar to Floor Pan SIDE BAR, Sport Bar, Left COVER, Turning Loop Black, Right Khaki, Right Black, Left Khaki, Left SCREW, Pan Head BRACKET, Side, Left BRACKET, Side, Right STRAP, Side Bar Hold Down PAD, Sport Bar Black, Right Khaki, Right PAD, Sport Bar Black, Left Khaki, Left PAD, Sport Bar, Lower Right PAD, Sport Bar, Lower Left PAD, Sport Bar Upper Right

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

»

Sport Bar Wrangler Figure STJ-1610
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

# 56052 320AA 21 55352 869AB # 56052 321AA 55352 870AC

1 1 1 1

J

78 77 78

J

22 23

55352 872AB # 56052 322AA 24 55352 # 56052 55352 55352 55196 873AB 323AA 874AC 875AC 450AC

1 1 1 1 1 1 2

J

77 78 77 78

J

25 26 -27

Upper Right PAD, Sport Bar Upper Left Upper Left PAD, Sport Bar, Without Sound Bar, Center PAD, Sport Bar Rear Lower Right Side Rear Lower Right Side PAD, Sport Bar Rear Lower Left Side Rear Lower Left Side PAD, Sport Bar, Front Right PAD, Sport Bar, Front Left STRAP, Retaining, Rear Seat Retaining

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

«

GROUP LBLS - Labels All Vehicle Locations
Illustration Title Group-Fig. No.

Interior
Instrument Panel, Visors and Trim ................................................. Fig. LBLS-110

Under Hood
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS-210

Doors
Doors and Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS-310

Exterior
Spare Tire .................................................................. Fig. LBLS-410

January 6, 2004

Instrument Panel, Visors and Trim Figure LBLS-110
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 4 5

55352 825AA 53015 958AA 5023 548AA 4680 556AA 4595 748AA 4595 749AA 56009 391AL 55314 966AB

1 1 2 1 1 1 1 1

LABEL, Visor Warning, Rollover Risk, English-French LABEL, Rollover Risk, English-Arabic LABEL, Air Bag Warning, EnglishArabic DECAL, Seat Belt Safety, End Cap LABEL, Air Bag Warning English-French LABEL, Fuse Block LABEL, Airbag, European Equipment, Back of Air Bag

6 7

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Engine Compartment Figure LBLS-210
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 # 52059 646AB # 52059 713AA 2 5271 084AA # 5271 285AB # 52059 708AB # 52059 709AB 3 55037 665AA 55037 666AA 55037 667AA 5503 7349 5604 1046 5604 1047 4793 062 1 1 1 1 1 1 1 ED0 1 1 1 1 ED0 ER0 ED0 ER0 1 1 ED0 ER0

4 5 6 7 8

ED0, ER0 ED0 ER0

LABEL, Emission [NA1] [NA1] LABEL, Emission Mexico Mexico [NAS] [NAS] LABEL, Warning 2.4 Engine Canadian Middle Eastern LABEL, Air Conditioning System LABEL, Battery, Canadian LABEL, Battery Jump Start, Canadian LABEL, Battery, European LABEL, Belt Routing 2.4L Engine 4.0L Engine LABEL, Refrigerant Middle Eastern Canadian LABEL, Headlamp Leveling

53031 758AA 53031 700AB 9 55037 555AC 55037 689AA 55037 690AA 5263 188

1 1 1 1 1 1

10

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Doors and Pillars Figure LBLS-310
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1 2 3 5300 7524 4040 858 1 1

LABEL, Export, (NOT SERVICED) (Not Serviced) LABEL, Certification, (NOT SERVICED) (Not Serviced) OVERLAY, Vehicle Certification Canada

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

Spare Tire Figure LBLS-410
PART ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION

1

52128 585AA

1

LABEL, Temporary Spare Tire Warning

JEEP WRANGLER (TJ) ——————————————————————————————————————————————————————————————

SERIES H = Sport L = SE M=X P = Sahara S = Rubicon

LINE J = Wrangler 4WD U = Wrangler 4WD (RHD)

BODY 77 = 93.4 WB

ENGINE ED1, ED0 = 2.4L DOHC ERH = 4.0L Power Tech

TRANSMISSION DGG, DGD = 32RH 3 Spd. Auto. DDD = 5 Speed HD Manual DG0 = Auto. Trans. DBB = Manual Trans. DDK = 5 Speed Manual January 6, 2004

AR = Use as required

- = Non illustrated part

# = New this model year

«

RETURN TO GROUP INDEX

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