Dermatitis Prevention

Health and Safety  Executive

Use of chemical protective gloves to control dermal exposures in the uv lithographic printing sub­sector
Prepared by the Health and Safety Laboratory for the Health and Safety Executive 2007

RR525 Research Report

Health and Safety  Executive

Use of chemical protective gloves to control dermal exposures in the uv lithographic printing sub­sector
Martin Roff Health and Safety Laboratory Harpur Hill Buxton Derbyshire SK17 9JN

The printing industry is one of the largest sectors in the UK. The chemicals and solvents used in the printing sector are known to cause dermatitis. This project was designed to identify the most appropriate chemical protective glove for each work activity in this sector, and review the way each work activity is carried out to try to reduce exposure risk.  Solvent chemical mixtures and chemical protective glove materials were identified in the lithographic printing industry, and workplace visits showed how the gloves were used. The printers maintained a high standard of cleanliness with the inks, however they did not appear to regard the solvents as skin hazards. There were no current cases of dermatitis.  Nitrile gloves of 0.4mm thickness (already in use) were found to resist permeation by the greatest proportion of the solvents, tested on specific chemical products. These gloves are recommended as an initial (default) choice for general use in lithographic printing. Particularly aggressive chemicals may require thicker, or different types of, gloves.  This information has been used to produce specific task­based guidance for COSHH Essentials for Printers.  This report and the work it describes were funded by the Health and Safety Executive (HSE). Its contents, including any opinions and/or conclusions expressed, are those of the author alone and do not necessarily reflect HSE policy.

HSE Books

© Crown copyright 2007 First published 2007

All rights reserved. No part of this publication may be
reproduced, stored in a retrieval system, or transmitted in
any form or by any means (electronic, mechanical,
photocopying, recording or otherwise) without the prior
written permission of the copyright owner.
Applications for reproduction should be made in writing to:
Licensing Division, Her Majesty’s Stationery Office,
St Clements House, 2­16 Colegate, Norwich NR3 1BQ
or by e­mail to hmsolicensing@cabinet­office.x.gsi.gov.uk


ii

ACKNOWLEDGEMENTS


The author would like to especially thank the management and staff at the two printing firms, who cooperated enthusiastically during the site visits. The author would also like to thank and acknowledge the assistance of: John McAlinden, HSE Occupational Hygiene Specialist Inspector for supplying the comments on the occupational hygiene practices observed at the two sites. Matthew Coldwell (HSL Organic Measurement Section) for organising and assisting with site measurements. ABC Chemicals and Varn Chemicals who supplied solvents free of charge, and described the lithographic solvents market. Kaechele-Cama Latex GmbH, who carried out glove permeation tests under sub-contract and gave permission for extracts and photographs to be included in this report. Duncan Rimmer (HSL Organic Measurement Section) who organised the startup support project and specified the subcontract tender and main project. Nick Vaughan (HSL Personal Protective Equipment Section) who provided advice on glove selection. Other HSL staff and analysts who assisted with the field visits as part of this project: Neil Plant, Kate Gostlow and Glen McConacchie (HSL Organic Measurement Section); John Cocker, Kate Jones and Peter Akrill (HSL Biological Monitoring Section), Peter Baldwin and Chris Keen (HSL Occupational Hygiene Section); Dave Dobb and Dave Woolley (HSL Visual Presentation Section).

iii

iv


CONTENTS

1 INTRODUCTION......................................................................................... 1
1.1 Dermatitis in the Printing sector ............................................................... 1
1.2 Aims of this work ..................................................................................... 1

1.2.1 1.2.2 1.2.3 HSC Strategy ........................................................................................................... 1
Guidance for printers currently available ................................................................ 1
Aims ........................................................................................................................ 2


1.3 1.4 1.5 1.6 2

Printing Industry Sub-sectors................................................................... 3
Objectives of this study............................................................................ 3
Stakeholders in this study........................................................................ 4
Method summary ..................................................................................... 4
INITIAL SITE VISITS .................................................................................. 6

2.1.1 2.1.2 2.1.3 Sampling and analytical methods ............................................................................ 6
Company A (initial site visits of 22/10/03 and 19/11/03) ....................................... 6
Company B (initial site visit of 06/11/03) ............................................................... 8


3 CHEMICAL SOLVENTS USED IN THE LITHOGRAPHIC PRINTING
SECTOR .......................................................................................................... 10
3.1 ABC Chemicals ..................................................................................... 10
3.2 Varn Products........................................................................................ 10
3.3 Chemicals selected for laboratory tests ................................................. 10
4 LABORATORY GLOVE TESTING SUBCONTRACT SPECIFICATION
AND RESULTS................................................................................................ 13
4.1 Tender Specification .............................................................................. 13
4.2 Tender ................................................................................................... 13

4.2.1 4.2.2 Breakthrough (Permeation) Chemical Tests.......................................................... 13
Physical Tests ........................................................................................................ 13


4.3 4.4 4.5 4.6

Extension to the contract ....................................................................... 14
Glove performance – selection criteria .................................................. 14
Brief descriptions of the glove tests ....................................................... 16

4.5.1 4.5.2 4.6.1 4.6.2 Breakthrough (Permeation) Chemical Tests.......................................................... 16
Physical Tests ........................................................................................................ 17
Breakthrough (Permeation) Chemical Tests.......................................................... 18
Physical Tests ........................................................................................................ 20


Glove Test Results ................................................................................ 18


5 MAIN SITE VISITS.................................................................................... 25
5.1 Main sampling visit to Company B (21/9/04) ......................................... 25
5.2 First sampling visit to Company A (18/6/04) .......................................... 26
5.3 Occupational Hygiene evaluation during first visits: good practice ........ 27
5.4 Occupational Hygiene evaluation during first visits: “less good” practice28 6 7 LABORATORY VOLUNTEER STUDY..................................................... 29
FINAL SITE VISITS .................................................................................. 31


v

7.1

Return visit to Company A 21/4/05 and 22/4/05 .................................... 31


8
DISCUSSION............................................................................................ 34
8.1 Suitable Gloves ..................................................................................... 34
8.2 Permeation testing................................................................................. 34

8.2.1 8.2.2 8.2.3 8.2.4 Comparison of test houses..................................................................................... 34
Proportion of chemical in a mixture ...................................................................... 35
Volatility................................................................................................................ 36
End-point ............................................................................................................... 37


8.3 8.4 8.5

Puncture tests........................................................................................ 37
Durability................................................................................................ 37
Biological Monitoring.............................................................................. 37

8.5.1 8.5.2 PGME and DPGME .............................................................................................. 37
TMB ...................................................................................................................... 38


9 CONCLUSIONS........................................................................................ 39
9.1 Outcomes of the project......................................................................... 39
9.2 Linked further work ................................................................................ 40
9.3 Recommendations................................................................................. 40
10 11 11.1 11.2 11.3 11.4 11.5 11.6 REFERENCES ...................................................................................... 41
APPENDICES ....................................................................................... 43
APPENDIX 1 Consent form for Biological Monitoring .......................... 43
APPENDIX 2 Analysis of solvents found in use on-site ....................... 44
APPENDIX 3 Tables of Glove Puncture Resistances.......................... 47
APPENDIX 4 Initial on-site measurements at Company A .................. 48
APPENDIX 5 On-site measurements at Company B........................... 49
APPENDIX 6 On-site measurements at Company A........................... 50


vi

EXECUTIVE SUMMARY

The printing industry is one of the largest sectors in the UK. The chemicals and solvents used in the printing sector are known to cause dermatitis. The project reported here is part of the campaign to reduce dermatitis in the printing sector under the Disease Reduction Programme, part of The Health and Safety Commission’s strategy to reduce working days lost to occupational ill-health by 20% by 2010 (HSC, 2004). Objectives To form a partnership with stakeholders in the lithographic printing industry. To identify the chemical mixtures and chemical protective glove materials used by the stakeholders and observe how the stakeholders normally carry out the specified work activities. To observe how the gloves are used in the workplace and measure their effectiveness through biological monitoring. To obtain quantitative laboratory test data on the permeation of specific printing industry chemical mixtures through a range of chemical protective glove materials commercially available for use by the printing industry. To determine from the recorded data whether there is a relationship between predicted (laboratory measured) glove permeability and actual glove permeability as shown by dermal uptake of the chemicals in mixtures, and to develop task-based guidance on appropriate chemical protective glove selection for specific work activities. To identify the most appropriate chemical protective glove for each work activity in this sector, and review the way each work activity is carried out to try to reduce exposure risk. This information will be used to produce specific task-based guidance for COSHH Essentials for Printers. To revisit the sites to put changes into effect and monitor exposure for improvement. Main Findings The two initial site visits identified chemicals used by UV-lithographic printers, a specialism within the lithographic sub-sector. Other market leaders for the rest of the lithographic subsector were identified and a shortlist of nine selected for glove testing. Seven models of gloves, of various makes and materials all of similar durability and cost to the gloves in use on-site, were tested for permeation by a subcontractor against the nine chemicals. Nitrile gloves of 0.4mm thickness (already in use) were found to resist permeation by the greatest proportion of the chemicals tested. One solvent used during ink-mixing was found to present the greatest challenge, and no glove tested would last for a full day. A disposable glove of 0.2mm thickness resisted permeation for an hour in laboratory tests and was suggested as a single use disposable glove for the (ten minute) task. Follow up visits using underglove measurements confirmed that the 0.2mm gloves did not permit the problem chemical to permeate in measurable quantity during single tasks with gloves sealed around the cuffs to prevent ingress. Underglove measurements with unsealed 0.4mm gloves for more general cleaning tasks showed small amounts inside the gloves on the first day, i.e. within the permeation time, but higher levels on the second day, indicating either that the chemical was now permeating the glove, or that repeated donning and doffing transferred the chemical inside (or both).

vii

Urine samples revealed three possible markers for the solvents in use. Measurements showed uptake levels just above background for the ink mixing chemical and implied that the source was inhalation rather than dermal. Another urinary marker revealed that workplace uptake of trimethylbenzene was at a level equivalent to uptake from four hours inhalation exposure to the Workplace Exposure Limit of 25ppm. Airborne levels of half the WEL were measured at the workplace. Other workers exposed to the same workplace air but not engaged in the same task showed much lower uptake, suggesting that the dermal route had been significant. The printers maintained a high standard of cleanliness with the inks, with only the occasional lapse that could have led to short term dermal exposure. There were no current cases of dermatitis. However they did not appear to regard the solvents as skin hazards. The solvents were found in their urine, which caused them concern. The return visits to the site revealed improved workplace cleanliness, which may be attributed to knowledge that HSE was about to attend, although this was not a formal workplace inspection. Hazard awareness to the solvents had improved, especially through use of biological monitoring. Their previous choice of gloves for other tasks was shown to be correct, whilst glove selection was improved for the ink mixing task. Recommendations • Nitrile gloves of 0.4mm thickness are recommended for general use in Roller and Plate cleaning in UV lithographic printing, a recommendation based on tests with the chemical solvents that were found at the premises. • Nitrile gloves of 0.4mm thickness are also recommended as an initial (default) choice for general use in lithographic printing, a recommendation based on tests with the market-leading solvents and washes from the rest of the lithographic printing industry. It is acknowledged that it has not been possible to make a comprehensive survey of all chemicals in this study, and that particularly aggressive chemicals may require a different type of glove. • Nitrile gloves of 0.4mm thickness are not recommended for ink mixing using 1methoxy-2-propanol for a full shift, even if used intermittently. Instead, single use disposable gloves of greater than 15 min breakthrough time should be used for single tasks and discarded. Nitrile gloves of 0.1mm thickness have not been found to be suitable. A 0.2mm nitrile glove was identified as suitable. • Continue to develop HSL’s permeation testing rig and test further glove/chemical combinations. In particular to investigate discrepancies between test houses, and the influence of chemical concentration on permeation breakthrough time. • Encourage use of regular biological monitoring to give ownership of exposures to individuals and raise awareness of the importance of reducing personal exposure through behaviour. • Encourage chemical manufacturers to consider substitution where chemicals are known to give rise to short breakthrough times.

viii

1

INTRODUCTION

1.1

DERMATITIS IN THE PRINTING SECTOR

According to an HSE survey, the printing sector is the 6th largest employer in the UK, employing approximately 170,000 people in 12,000 premises (HSE 2000a), many in small enterprises. Not all of these are “hands-on” printers, as this figure includes back-office staff employed within the sector. About 45,000 are active printers, according to a Sector Information minute. The chemicals and solvents used in the printing sector are known to cause dermatitis. The HSE research (HSE, 2000a) studied printers in the Nottinghamshire area and showed that:
• 49% of print workers reported they had suffered a skin complaint at some time,

although this does not mean that all such complaints were work-related.
• 26% currently had a skin complaint on their hand(s).

• 6% had taken time off work because of skin complaints, 39% of these being more than a week. • People actually involved in the printing process and the subsequent cleaning of the printing machines showed the greatest tendency towards skin problems, even though over 90% of them wore personal protective equipment such as gloves. The most commonly affected parts were fingers or webs between the fingers, closely followed by the back of the hand, face and forearm. A large proportion of those suffering reported that work-related substances appeared to aggravate a skin condition. The data was used to estimate a baseline figure of 420 cases per 100,000 workers for the year 2000 for the incidence of dermatitis in the printing industry (HSE, 2005). 1.2 AIMS OF THIS WORK

1.2.1 HSC Strategy The project reported here is part of the campaign to reduce dermatitis in the printing sector under the Disease Reduction Programme, part of The Health and Safety Commission’s strategy to reduce working days lost to occupational ill-health from its baseline 2001 level by 20% by 2010 (HSC, 2004). This project is closely aligned to the development of a dermal exposure strategy for HSE. It was set up under HSE’s Compliance block of programme work, but is now part of the Disease Reduction Programme within the FIT3 initiative. The interim target for reduction in incidence of ill health due to chemicals, is a reduction of 1,000 by 2007/2008 from the estimated incidence in 2003/2004 of 41,000.. HSE is working with stakeholders to achieve the reduction target through initiatives involving the promotion of new guidance “COSHH Essentials for Printers” (HSE 2006a), which comprises approximately 45 specific, task-related guidance sheets focussed on the different tasks that printers carry out within the different sub-sectors within the printing sector, which are described later. 1.2.2 Guidance for printers currently available

General industry advice for use of chemicals with particular relevance to the skin are given in: INDG233 Preventing Dermatitis at Work. Advice for employers and employees (HSE, 1996)
1

HSG206 Cost and effectiveness of chemical protective gloves for the workplace: Guidance for employers and health and safety specialists (HSE, 2001a) INDG330 Selecting Protective Gloves for general work with chemicals (HSE, 2000b), which lists some basic classes of chemicals such as acids/alkalis. “Rash decisions” (HSE 2001b) is a video in which individuals who have suffered from dermatitis describe the effect that the condition has had on their working and private lives. The cases include a printer. More specific industry advice is given in: “COSHH Essentials for printers” (HSE 2006a), a set of guidance leaflets now available from the HSE website containing 45 leaflets and partly developed from this research. IACL101(rev1) Skin problems in the Printing Industry (HSE 2004), is aimed specifically at dermatitis in the printing industry. It was produced by the Health and Safety Commission’s Printing Industry Advisory Committee (PIAC), which consists of representatives from HSE, the printing industry including the British Printing Industry Federation (BPIF) and printing trade unions. This leaflet shows examples of dermatitis and describes symptoms, and describes actions such as elimination or substitution of chemicals, engineering controls to prevent or avoid dermatitis. It has a table of recommended glove choices for specific organic solvents such as xylene, toluene and methanol. HSG205 Assessing and managing risks at work from skin exposure to chemical agents: Guidance for employers and health and safety specialists (HSE 2001c) The printer's guide to health and safety (HSE 2002), a comprehensive book. 1.2.3 Aims

The aims of this project were: • To obtain quantitative laboratory test data on the permeation of specific chemical mixtures through a range of chemical protective glove materials commercially available for use in the printing industry. • To form a partnership with stakeholders and carry out field trials using biological monitoring to identify dermal exposures to employees when wearing a range of chemical protective gloves (same materials as in the laboratory study) to protect themselves from dermal exposure to a range of chemical mixtures (same chemicals as in the laboratory study). The stakeholders’ contributions will be ‘in kind’ in providing access to appropriate work activities for the field trials. • Determine from the recorded data whether there is a relationship between predicted (laboratory measured) glove permeability and actual glove permeability as shown by dermal uptake of the chemicals in mixtures and develop task-based guidance on appropriate chemical protective glove selection for specific work activities.

2

1.3

PRINTING INDUSTRY SUB-SECTORS

The printing sector is divided into several sub-sectors that reflect the different types of printing work. They are: 1. ithographic L 2. Screen Printing 3. ravure Printing G 4. Flexographic Printing 5. Digital Printing The lithographic printing sub-sector comprises several printing specialisms, and can be divided into three: 1. Non-heatset sheet fed, subdivided into UV and conventional inks 2. on-heatset web fed N 3. Heatset printing There are three types of inks used: conventional inks, UV cured inks and specific inks for heatset printing. 1.4 OBJECTIVES OF THIS STUDY

This project deals exclusively with the largest sub-sector– the lithographic sub-sector. The field work in this project deals exclusively with the UV lithographic sub-sector. The objectives were : 1. Identify the chemical mixtures and chemical protective glove materials used by the stakeholders and observe how the stakeholders normally carries out the specified work activities. To observe how the gloves are used in the workplace and measure their effectiveness through biological monitoring. 2. Develop methodology for biological monitoring if necessary. 3. Purchase samples of the chemical mixtures and chemical protective glove materials to be tested in the laboratory permeation studies and subsequent field trials. 4. Specify the laboratory permeation test standard. 5. Obtain quantitative laboratory test data on the permeation of specific printing industry chemical mixtures through a range of chemical protective glove materials commercially available for use in the printing industry. 6. Report on results of laboratory studies setting out proposals for dealing with any problems identified. 7. Specify the range of work activities to be surveyed in the field trials. 8. Plan exposure sampling and monitoring phase with HSE and stakeholders. 9. Carry out field trials using biological monitoring and air sampling to identify dermal exposures to employees when wearing a range of chemical protective gloves (same materials as in the laboratory study) to protect themselves from dermal exposure to a range of chemical mixtures (same chemicals as in the laboratory study). 10. Analyse the measured exposure data to identify how exposure had occurred. 11. Consider other pertinent factors (degree of touch sensitivity needed to carry out each activity, glove durability, etc.) to identify the most appropriate chemical protective glove for each work activity and compare findings to the laboratory test data. 12. Review the way each work activity is carried out to determine if it would be reasonably practicable to provide an improved ‘hands on’ approach to reduce exposure risk. 13. Recommend improvements to work practices and glove selection to reduce dermal exposure.
3

14. Revisit the site to put changes into effect and monitor exposure for improvement. 15. Prepare and deliver final study report. This study has been undertaken in close liaison with CHSD3 (the sponsoring HSE subdivision) and adapted as necessary to keep abreast of developments in the Disease Reduction Programme. 1.5 STAKEHOLDERS IN THIS STUDY

The Health and Safety Commission’s Printing Industry Advisory Committee (PIAC) consists of representatives from HSE, the printing industry including the British Printing Industry Federation (BPIF) and printing trade unions supported this work. Two UV lithographic printing premises were suggested by BPIF and they were approached. They willingly co-operated and gave us access to their workforce. 1.6 METHOD SUMMARY

The project plan could be condensed into the following steps: 1. Undertake preliminary visits to the participant firms to identify and subsequently analyse the chemicals in use, and identify the gloves used with those chemicals. The opportunity was taken to sample the air and analyse it non-quantitatively for a range of airborne volatile compounds. In parallel with the analyses of liquid solvents, this was to identify possible target chemicals for biological monitoring for dermal uptake, and possible interfering compounds for biological monitoring from inhalation uptake. 2. Identify other common solvents in the lithographic printing sector, and select other gloves made of other materials of equivalent physical robustness, that might be suitable alternatives for the range of chemicals. 3. Construct a laboratory testing specification for the identified chemicals and gloves and tender it to sub-contract to a testing laboratory. At the time that the study was set up, HSL had no test methods for measuring glove permeation or physical properties. A permeation facility has now been set up at HSL as a spin-off project from this one, but it was not available at the time. 4. Undertake first sampling visits to the participant firms to monitor quantitatively the identified volatile compounds in the air, obtain urine samples and check them for the presence of likely chemicals in use. 5. The urine samples from step 4 identified a possible problem area with one chemical during an ink mixing task, but it was unclear whether the dermal had caused the exposure. It was impossible to eliminate the inhalation route in the workplace, so a volunteer study was set up as a separate project at HSL (Cocker et al, 2005) to see if the gloves, properly used, were suitable for the ink mixing task. The laboratory tests were extended to include that chemical. 6. Subcontractor report on glove/chemical laboratory performance. 7. Volunteer study report on problem area glove/chemical performance.

4

8. Following the results of steps 6 and 7, undertake further site visits to implement new recommended glove regimes and experimentally extend some glove use to the second day. 9. inal report. F The rest of the report is set out in the above order to present a logical thread to the narrative. The exception is the laboratory testing contract where the specification (step 3) and the results (step 6) are placed together in Section 4 to give thematic continuity.

5

2

INITIAL SITE VISITS


Initial visits to both sites were carried out under an HSL support project JS20.03606 prior to the main project. The initial site visits were intended to: • introduce ourselves to the staff and management, • explain the nature and aims of the research, • familiarise ourselves with the tasks that were performed, the chemicals that were in use for those tasks and the gloves that they were used with, • obtain consent in principle for biological monitoring. As dermal exposure is often found in parallel with inhalation exposure, static air samples were taken around the sites. These were analysed non-quantitatively at HSL by scanning for a range of airborne inhalable solvent components. This was also used to search for components that could give rise to biomarkers in urine. The consent form for biological monitoring is shown at Appendix 1. This was workplace sampling, and subjects would not be exposed to any substances that they would not be exposed to normally at work. Therefore this type of personal sampling did not require ethical approval. 2.1.1 Sampling and analytical methods Personal and static pumped Tenax samplers were used to sample the air onto Chromosorb 106 sorbent tubes, which were sealed on-site. Initial air samples were subjected to a sweep for organic chemicals using Gas Chromatography with Mass Spectroscopy (GC-MS-MS) and library spectra were used to identify them. Air samples from subsequent visits were analysed for specific chemicals by thermal desorption according to UKAS-accredited method OMS-001 (HSL 2006), using known retention data and a single reference standard of toluene loaded onto Tenax at approximately 30 µg. However, the sampling times were often short, and are not covered by the UKAS schedule. Results are expressed as ppm volume concentration. For diffusive samples, the concentration was determined from the effective uptake rates Ueff (ng/ppm/min) for each analyte onto Chromosorb 106. Urine samples were frozen on receipt and analysed by GCMS for specific chemicals. 2.1.2 Company A (initial site visits of 22/10/03 and 19/11/03) This is a medium-sized company in the Midlands, but with 12 printers actively engaged in printing at any one time per shift, working in pairs. On the days of the visits, printing was underway of box packaging for pharmaceutical products in sheet form using up to six roller printing presses in a line. The activities that we observed could be divided into three basic tasks: roller cleaning and plate cleaning, both in the main floorspace, and ink-mixing in a separately ventilated room. The ventilation in the main floorspace was reported as 14 air changes per hour. “Deb Protect” pre-work cream was available in the staff toilets, and actively used; one worker was seen to exit the facility with arms covered to the elbows. According to the safety manager, staff performed regular visual hand-checks to look for onset of skin problems and there were no current cases of work-related dermatitis. The workers themselves chose from the selection available to them, the gloves that they preferred for a particular task, and replaced them whenever they felt the need, generally once per week. Three activities were identified (Figure 1) that are described in turn below.

6

Figure 1. Roller Cleaning, Plate Cleaning and Ink Mixing.

2.1.2.1 Roller cleaning: This task was to manually clean the machines whenever a job ended or a colour change was required, to recover the unused ink from the top roller with a spatula and to clean all traces from the rollers, impression cylinders, rubber blankets, ink ducts and drip trays using (gloved) hand­ held cloths. This took approximately 10-15 minutes per roller. They mainly used “Blanco 1” as a roller cleaning solvent. Sometimes a paintbrush was used to apply solvent to the roller from a lidded bucket, sometimes the solvent was squirted from a bottle. Cleaning the bottom roller involved lying on the walkway and reaching up to the roller, and removing the ink drip tray and tipping it to waste. The operators often used just one glove on the left hand to operate the controls to move the rollers round, with the right hand bare to use a tool to recover ink from the top. The right glove was put on to wipe the rollers clean, and to remove and clean the drip tray. 2.1.2.2 Plate cleaning: Thin 1m2 aluminium print plates (plates) were often saved up for batch cleaning by hand wiping. Approximately 2ml of Heavy Duty Plate Cleaner was applied by squirting from a bottle, spread with a sponge in the gloved hand to loosen the ink, then wiped off and rinsed by squeezing the sponge out in a bucket of water. This was sometimes followed by a final wipe with Blanco 1 afterwards. A worker was seen to use only one glove to clean the plate, manipulating the plate carefully by the edges with his bare hand. Another used two gloves but was seen to touch the freshly wiped table surface just after removing them and before it was dry. 2.1.2.3 Ink mixing: Ink was mixed mechanically in a bowl, and scraped out into pots using a spatula in ungloved hands, before donning gloves to wipe out the bowl with rags, using “Ultraking washup” squirted from a plastic bottle. The worker was extremely careful not to touch the ink with bare hands, but did touch it with a fingertip on one occasion, carefully wiping it on a dry cloth immediately afterwards. The mixer blade was wiped with a solvent-wetted cloth, usually in a gloved hand, but on one occasion with a bare hand, avoiding the ink but not the solvent. Tools and work surfaces were cleaned thoroughly afterwards with Ultraking solvent and cloths in gloved hands. 2.1.2.4 Solvent chemicals and gloves The main-use cleaning chemicals and several lesser-used chemicals, all for UV inks, were included as challenge chemicals for the glove permeation tests (Table 1). Other solvent chemicals were used on-site as in Appendix 2. On a later site visit, two more chemicals, Spectrum 5030 and iso-propyl alcohol (IPA), were found in use. The gloves in use were Ansell-Edmont 37-675 flock-lined 0.4mm nitrile, described by the safety manager as “for heavier work”, and Poly-co 927 Superglove Nitritech II, another 0.4mm
7

flock-lined nitrile glove, described as for “light work”, but they were seen in all parts of the workplace and apparently used interchangeably. A Marigold G25B 0.84mm flock-lined nitrile glove was used for plate cleaning, and a pair was also seen in the ink-mixing room although they were not used during our visit. These three glove types were all included in the permeation tests. An unknown brand of single-use, disposable, 0.1mm, nitrile gloves was reported as occasionally used for the ink mixing task, for plate cleaning and for roller cleaning in hard-toreach corners such as microswitches, but these were not seen on the visit. They were not included in the permeation tests. Unpowdered natural rubber latex gloves were also reported as used when removing dry rollers, but were not seen on the visit.
2.1.2.5

Results from Company A initial visits 19/11/03 Results for air sampling are at Appendix 4. All air samples showed the presence of propan-2-ol, which was a constituent of Blanco 1.

One roller cleaner’s air sample (A5) showed that benzoic acid was present and a range of other organics, but this could not be associated with use of any particular different compound. One static sample in a different room (Room 2) also showed these chemicals. Although the results would make more sense if that personal sample (A5) had also come from Room 2, our records identified A2 as the individual working there, whose personal sample did not show the same chemicals as the nearby static sampler. These records were checked for discrepancies but none were found. 1-methoxy-2-propanol, otherwise known as propylene glycol methyl ether (PGME), was present in the ink mixing room air at low levels (10 ppm) but not elsewhere (subject A3). PGME has been subject to a volunteer exposure study in the past (Jones 1997) and urine samples could be related to an equivalent inhalation exposure, and thus to the OEL. Six spot urine samples were returned by post. They were analysed for the presence of PGME, which we knew was present in high concentration in one of the solvents. One sample was markedly higher than the others, although still at a low level. However, the returned samples were not labelled so could not be linked to an individual. We cannot identify the ink mixer (A3), who used the PGME solvent, from the others, who did not. 2.1.3 Company B (initial site visit of 06/11/03)

This was a small printing works in Northern England. The same roller cleaning and plate cleaning tasks were observed as before, using similar machines. They mainly used “Truwash 4” as a machinery and roller cleaner and “Ultrachem” degreaser. “Nitromors” paint stripper was reported to be used weekly, but not observed on the day. This contains >60% dichloromethane according to its MSDS, but there is a highly specific glove recommendation in the MSDS. For plate cleaning before and after use, they used relatively smaller amounts of “Vulcan Plate Cleaner” (a plate preservative coating), “Spectrum Plate Saver 6045”, gum arabic and iso­ propyl alcohol (IPA). Ink mixing was not done on this site as they used pre-mixed inks. These were sampled on the initial visit, but were not analysed. The gloves used were 927 Superglove Nitritech II 0.4mm flock-lined nitrile and Ansell-Edmont 37-675 (both seen at the other site). There were no current cases of dermatitis, but one worker had had a recurring problem on one hand. 2.1.3.1 Results from Company B (initial site visit of 06/11/03) Five personal air samples were taken using pumped Tenax tubes. They were analysed for Volatile Organic Compounds using GC-MS and a library to identify. Results are in Appendix
8

5. Quantification values are approximate. Most of the Company B air samples had similar constituents because it was a small works and they all breathed similar ambient air. IPA, C7 hydrocarbons, a few aromatics and limonene (a skin sensitising terpene) were found at concentrations <50ppm. No dichloromethane was found. Three spot urine samples were obtained on the day. Although IPA was found in the air, it is not very useful as a Biological Monitoring marker because it metabolises to acetone, which is produced naturally in the body. We would only be able to detect a significant increase in urinary acetone if IPA was present in the air at 100’s of ppm. Urine samples were analysed for o-cresol (a metabolite of toluene) but results were generally within population background levels. BM samples were screened alongside the other site’s samples for PGME. There was low but detectable PGME, however the solvents that they were using contained none. The origin of this PGME could be the printing inks themselves. We concluded at the time that there was no useful marker for biological monitoring in the solvents, however dimethyl benzene was later found as a marker for trimethyl benzene in a return visit (Section 7). 2.1.3.2 Development of method to extract from Permeatec® samplers

Further sampling visits were planned to use cotton-carbon cloth found in Permeatec® pads to measure solvents found underneath gloves or on the hands. The range of volatile compounds meant that research work had to be carried out at HSL to develop a method to recover the solvents. A thermal desorption method was tried similar to that used to desorb Tenax tubes, but whereas the recovery from Tenax approached 100%, the recovery from pieces of cotton-carbon cloth were <50%. Instead, a solvent method was selected for the chemicals likely to be found. As the use of a particular solvent limits the types of chemicals that can be recovered, dichoromethane, a general-purpose solvent, was used to extract PGME in the later field studies. This analysis was not UKAS-accredited. Identification and quantitation was by reference to a gravimetric standard of heptane for aliphatic compounds, and tri-methyl benzene for aromatic compounds. Recovery efficiency was approximately 80%.

9

3

CHEMICAL SOLVENTS USED IN THE LITHOGRAPHIC PRINTING SECTOR

The UV sheet printing industry is a specialist part of the lithographic printing sub-sector. The chemical solvents found in use during the two initial site visits were sampled and analysed to identify organic chemicals, by HSL’s Organic Measurement Section using GC-MS-MS with a spectrum library to identify the constituents. This did not give a fully quantitative analysis but identified major and minor components, which are not reported here but were used to identify those tha t might be suitable for biological monitoring. In addition to the chemicals found in use on-site, an inventory of the complete stock was supplied by one of the firms. Some of the chemical solvents found on the site visits were not used very often, and some were specific to the UV lithographic sub-sector. There was a danger that, by concentrating only on the chemicals used at the two sites, we might miss families of solvents widely used in the nonUV lithographic sub-sector (Section 1.3). To ensure wider coverage for the project, we contacted two UK chemical suppliers by telephone, and they described their market leaders for the UK lithographic sector: 3.1 ABC CHEMICALS ABC Chemicals biggest selling standard ink lithographic blanket wash is ABC111 (pers. comm.). The chemicals noted in its Material Safety Data Sheet (MSDS) are listed in Table 1. The exact formulation varies a little from batch to batch. 3.2 VARN PRODUCTS The operations manager at Varn Products usefully summarised the lithographic sub-sector in three parts as follows (pers. comm.): 1. Sheet fed printing, subdivided into UV and standard inks. The standard ink washes can be subdivided into two types: a) manual washes white spirit with aromatics added at anything between 0 and 75%, and a 42ºC flashpoint. These are more aggressive solvents than b) automatic washes containing <1% aromatics with >61ºC flashpoint conforming to the German "AIII standard". 2. Heat set printing with automatic wash.
These are vegetable oil based with high flashpoint. Rape seed oils are more aggressive
to the skin and can cause sensitisation. Their market leader is Natural Wash (Table 1),
which can be diluted 50-50 with water for manual cleaning during servicing work.
3. Cold set printing (newsprint)
Their market leader is NEWS100 for 100ºC flashpoint (Table 1). An alternative is
NEWS60 for 60ºC flashpoint.
Some of these solvents contain rejuvenators when they are recycled by simple filtration. The rejuvenators contain extra solvents such as glycol ethers. 3.3 CHEMICALS SELECTED FOR LABORATORY TESTS

The set of chemicals selected for glove testing are shown in Table 1. Some of the UV lithographic chemicals were found on-site and the constituents identified by analysis at HSL,
10

and some were market leaders for the rest of the lithographic market. These were sent directly to a glove test house, and were not analysed by HSL. TABLE 1. Chemicals selected for laboratory tests
Chemical name Manufacturer Main constituent(s) according to MSDS Solvent naptha 30-35% Phosphoric acid 1-2% Varn Products Light petroleum distillates 60­ 100% Light petroleum distillates 40­ 90% Napthas Mesitylene 1-5% Cumene <1% Xylene 1-5% Trimethyl­ benzene 5-10% Aromatic Naptha, White spirit Risk phrases according to MSDS Xn, C, R51/53, R65, 66, 67, R34 Xn: R65,66 Use onsite visits? Yes. Plate cleaning

Heavy Duty Plate Cleaner News 100 Wash

Varn Products

No. Newsprint Market leader No. Newsprint market leader Yes. Roller cleaning, Plate cleaning

Natural Wash

Varn Products

Xn: R65,66 N: R10,22,38, 41, R51/53 Xn: R65, Xi: R37 N: R10, R51/53, R66,67

Blanco 1

Varn Products

ABC 111

ABC Chemicals

Xn: R20 R66, Xi:R36/37/38 N: R10, R51/53

No. Market leader

Meter-X

ABC Chemicals

Solvent Aromatic Naptha 10-30% “An acidic solution…” 100% 1methoxy-2propanol

Xn N: R65, R51/53 None, but S24/25 R10, S24

Yes – occasional Roller cleaning Yes – occasional Yes. Clean-up after ink mixing

Care Gel (extended contract) Ultraking Washup (extended contract)

Boss Graphic Supplies BASF

One of the chemicals in Table 1 was found by analysis to contain high concentrations of limonene, a known sensitising terpene. This was not shown on the list of major constituents on the Material Safety Data Sheet. The MSDS did not contain the phrases “R42: may cause sensitisation by inhalation”, or “R43: May cause sensitisation by skin contact”. A second
11

product found on-site but not included in Table 1 for glove tests also contained 10-30% terpenes (Appendix 2). The products are for dilution with water before use. Several of the MSDSs of the compounds used the risk phrase R66 “Repeated exposure may cause skin dryness or cracking”. The MSDS for the plate cleaning compound carried the risk phrase R34 – “Causes burns”. The products in the two last rows of Table 1 are compounds that were submitted at a later time to the glove test house as an extension of the original contract. A linked HSL study (Simpson and Unwin, 2006) was set up to identify further chemical solvents in use in the printing industry for all sub-sectors, i.e. not just the lithographic subsector, and to develop a permeation testing facility to test a selection of solvent products against a selection of gloves. The set of chemicals in Table 1 was sent to the external glove test house for performance testing while the facility was developed at HSL.

12

4

LABORATORY GLOVE TESTING SUBCONTRACT SPECIFICATION AND RESULTS

4.1

TENDER SPECIFICATION

The specification for the tender for a glove-testing subcontract was developed by the HSL Organic Measurement Section and the HSE technical customers CHSD3 as part of the initial support work (job no. JS20.03606). The specification was a combination of physical and chemical challenge tests and is given below. The winning bidder, Kächele-Cama Latex GmbH (KCL) received the invitation to tender (Tender Ref T16/034) on 12th of September 2003 and quoted to it on 17th of September 2003. The contract for the Protective Glove Test (HSL Ref HSLSC403 (JR51.253) was signed on 6th of February 2004. KCL also volunteered additional tests at no extra charge to HSE. These are shown in italics below. 4.2 TENDER

For each combination of seven glove types and seven chemicals to be specified and supplied by HSL – a total of 49 combinations: Chemical exposure prior to physical testing will be carried out at 23 ± 1°C (as per BSEN 374-3 permeation tests). There is no requirement for ageing or toxicological studies. At least three valid results are required for each exposure condition, test, glove material and chemical. KCL volunteered to compare their own equivalent gloves at no extra charge to HSE. 4.2.1 Breakthrough (Permeation) Chemical Tests

The subcontractor will carry out the laboratory permeation tests to the requirements of BSEN 374-3 on all combinations of the glove materials and chemical mixtures (supplied by HSL), although it is realised that some modification to the methodology given in the standard may be required for the mixtures. Breakthrough times are required, with a minimum number of three valid test results per combination of chemical and material. For the purposes of this study, the identification of the chemical making primary breakthrough is not required, although if this can be done, the subcontractor should provide additional details. 4.2.2 Physical Tests

4.2.2.1 Puncture, as received condition: Each glove material will be tested according to the principles of EN 388:1994 for resistance to puncture, both with and without exposure to each of the chemicals listed below, at 23 ± 1°C only. Materials are to be tested as received without any conditioning or pre-treatment (except chemical exposure where relevant).

13

4.2.2.2 Puncture, following permeation testing:
One glove of each pair will be externally exposed to the chosen chemical for a period equivalent
to the measured minimum breakthrough (or a maximum of 480 minutes if no breakthrough is
detected) as determined above. Samples for the different tests will be cut from equivalent areas
of the left and right glove. Testing of exposed samples must be commenced within 10 minutes
of removal from the chemical. Results for each sample will be reported for measured puncture
resistance in Newtons. Observations of any difference in mode of failure between non-exposed
and exposed samples are required.
4.2.2.3 Puncture, if a difference is found above:
For each glove/chemical combination showing a change in resistance to puncture of >10%
following exposure (compared to the unexposed glove) for the minimum breakthrough time (or
a maximum of 480 minutes if no breakthrough is detected), a further set of puncture tests will
be carried out on samples exposed for half the minimum breakthrough time.
4.2.2.4 Swelling, (degradation): Chemical exposure prior to physical testing will be carried out at 23 ± 1°C. NB This was not specified in the tender but volunteered at no extra charge. 4.2.2.5 Penetration: A penetration test according to BSEN374-2 will be carried out to test unused gloves for leak tightness. NB This was not specified in the tender but volunteered at no extra charge. 4.3 EXTENSION TO THE CONTRACT

The initial contract was for seven glove types and seven chemicals (49 combinations), however in the event, eight glove types and six chemicals (48 combinations) were submitted. A further two chemicals were submitted at a later stage (Care Gel and Ultraking washup) as an extension to the contract after it became apparent that these two chemicals were used at the sites visited, but had not been included in the permeation tests, and that at least one of them could be a problem. The contract was extended and the final report covering the original and extended chemicals, was delivered in March 2005. 4.4 GLOVE PERFORMANCE – SELECTION CRITERIA

The following glove types were tested (Table 2). Details of the levels of chemical and physical categories are given in Table 3. Figures for abrasion resistance, cut resistance, tear resistance and puncture resistance are quoted from manufacturers’ literature, as obtained in accordance with the test methods in the sections 6.1, 6.2, 6.3 and 6.4 of EN 388 : 1994 The set of gloves included those that were found on the premises during the initial field visits (Section 4), which had been selected primarily for abrasion resistance according to the safety manager. Further gloves were selected by HSL as possible practical alternatives. They were selected to cover different materials, but to have similar durabilities according to the physical data. However, some durability was sacrificed to retain flexibility and dexterity where this would otherwise have overly increased the thickness of some of the materials. Cost was also an issue, and the gloves were selected to be in a similar price range to offer a practical and affordable alternative, should one be found. A group of nitrile 0.4mm gloves were chosen to compare differences in performance between brands, which may be caused by different manufacturing methods. Nitrile rubber contains two copolymers, the proportions of which affect the degree of chemical or physical protection,
14

although investigating this particular aspect was not part of this project. Two similar types of Ansell-Edmont gloves were selected, one with a flock lining and one without. KCL added their own brand of gloves to the tests over and above the subcontract, although their durability was different to the HSL selection criteria. KCL also added some thinner gloves as an extra option. Table 2. Glove details according to manufacturers’ information taken from data sheets, packaging of testing gloves, or other sources of the individual manufacturers (from KCL report)
Manufacturer Glove Material AQLa Level Thickness 0.84 mm 0.38 mm 0.38 mm 0.38 mm 0.4 mm 0.2 mm 0.11 mm 0.98 mm 2.2 mm 1.3 mm 1.5 mm 0.65 mm EN 388 Physical data b 4101 3101 (4102)c 3101 (4102)c 4101 Length Design

Marigold

G25B Blue Nitrile 37-655 Solvex 37-675 Solvex 927 Superglove Nitri-Tech II 730 Camatril 743 Dermatril P 740 Dermatril G44R Tripletec

Nitrile

1.5 % Level 2 1.5 % Level 2 1.5 % Level 2 1.5 % Level 2 0.65 % Level 3 0.65 % Level 3 0.65 % Level 3 1.5 % Level 2 1.5 % Level 2 1.5 % Level 2 1.5 % Level 2 0.65 % Level 3

33 cm

Flock lined nitrile

Ansell Ansell

Nitrile Nitrile

33 cm 33 cm

Unlined nitrile Flock lined Nitrile

Poly-co

Nitrile

31 cm

Flock lined nitrile

KCL KCL KCL

Nitrile Nitrile Nitrile Nitrile / Natural Latex Natural Latex PVC PVC Chloro­ prene

2101 000X 000X

31 cm

Flock lined nitrile Thicker disposable nitrile Thin gauge disposable nitrile

Marigold

4021

32 cm

Flock lined material mix Unpowdered unlined natural latex PVC with cotton jersey PVC with cotton jersey Flock lined chloroprene

1651­ Marigold ME101 Emperor North Showa KCL
a

4121

26.7 cm

604 Strongoflex 660-11 Showa 720 Camapren

4121 4121 1111

40 cm 30 cm

30 cm

Definition of AQL: Share of faulty units in %. AQL of 0.65% = 0.65 faults per unit of 100 (Table 3) Key to physical data: numbers represent abrasion, cut, tear, puncture, in that order.

b

c

The outer packaging of the Ansell–Edmont Sol-vex 37-675 gloves indicated that the mechanical performance was
4102, rather than the 3101 quoted in the KCL report. Ansell-Edmont marketing literature also quotes 4102.

15

Table 3. Chemical and Physical data codes used in Table 2
Test standard Test Abrasion resistance (cycles) Cut resistance (factor) Tear resistance (Newton) Puncture resistance (Newton) Acceptable Quality Level AQL (%) Permeation BTT Level 1 Level 2 500 2.5 25 60 1.5 Level 3 2000 5.0 50 100 0.65 480 Level 4 8000 10.0 75 150 20.0 Level 5 Level 6

EN 388 EN 388 EN 388 EN 388 EN374-2 EN 374-3

100 1.2 10 20 4.0

120 240 10 30 60 (mins) Authors note: A BTT Level 6 glove that lasts for a full 8 hour shift (>480 minutes) is marked here in white on grey. Results >480 minutes are similarly marked in tables later in this report. This is to highlight the “best-performing” gloves.

4.5

BRIEF DESCRIPTIONS OF THE GLOVE TESTS

This section is intended as background information for those unfamiliar with methods used in glove standards tests. It is not definitive, and readers are referred to the standards themselves for more detailed information. 4.5.1 Breakthrough (Permeation) Chemical Tests

Laboratory permeation tests to the requirements of BS EN 374-3. A piece of intact glove material is clamped between two plates in a test cell (Figure 2). The test liquid is poured via the upright tube into one side of the cell. Clean air flows continuously through the other side of the cell, exiting to a vapour detector. The test is deemed to have finished when vapour is detected at a rate equivalent to permeation through the glove material of 1.0 µg.cm-2.min-1.

Figure 2 Permeation cell

16

4.5.2

Physical Tests

Puncture, as received condition: The test was carried out according to EN 388, as follows: A piece of glove is clamped to a ring. A specific shape and sharpness of needle is pushed up from below the sample glove with a velocity of 100 mm.min-1, and stopped either at a maximum of 50 mm travel or at breakage (Figure 3). The force of the needle is recorded at breakage or at 50 mm travel. The test was carried out with 4 different samples cut from the palm or back (a flat area) of the same glove type, and the lowest value of 4 test results is reported.

Figure 3. Puncture test rig (from KCL report p28)
photo reproduced by permission of KCL GmbH

Swelling (degradation): Chemical exposure prior to physical testing will be carried out at 23 ± 1°C (the same temperature as the BS EN 374-3 permeation tests). Two 30 mm discs cut from the palms of two gloves are immersed in the test chemical, and the relative (percentage) change in linear diameter is measured at intervals up to 22 hours (Figure 4). NB This test was not specified in the tender but volunteered at no extra charge. KCL performed their own normative test (ref QU). Both the inside and outside of the glove are exposed to the chemical at once, whereas in the permeation test, only the outside is exposed.

17

Figure 4. Swelling test (from KCL report p27)
photo reproduced by permission of KCL GmbH

As it is their own test, KCL have their own recommendations. The interpretation of the swelling characteristics are reported in accordance with KCL internal policy and does not relate to recommendations in normative standards. KCL provided the following explanation and interpretation: (quoted from KCL report) “As a policy, KCL also tests the degradation of the material with every permeation test. KCL recommend that only protective gloves that show a lower degradation than 6.8% after 8 hours, should be used. However, this is not a requirement of EN374. Degradation within 8 hours < 6.8% < 15.0% > 15.0% Assessment by KCL + (resistant) o (partially resistant) - (non resistant)

Even if a glove is not broken through, the mechanical and therefore protective properties of the glove can be changed under the influence of a chemical by degradation (damage). Generally, a degradation is immediately visible – for example, the glove swells, shows leaks, gets out of shape or becomes stiff. Degradation often causes permeability of the chemical that caused it, so that the degradation is already noticed during the permeation test. In some cases, degradation causes a compression of the material, which has the effect that chemical resistance is improved, the mechanical properties (grip, dexterity), however, are impaired.” Penetration: a penetration test for leak tightness according to BS EN 374-2 was carried out prior to each test on an unused glove. The leak test was by inflating the glove and checking for pinholes and splits. NB This was not specified in the tender but volunteered at no extra charge. 4.6 4.6.1 GLOVE TEST RESULTS Breakthrough (Permeation) Chemical Tests

Laboratory permeation test results to the requirements of BSEN374-3 are given in the
KCL report by chemical (8 tables). They are re-tabulated here in condensed form by chemical and glove (Table 4).
18

Table 4. Results of permeation studies (data from KCL report)
Glove Material Thick- Care Gel ness in mm >480 G25B Marigold Nitrile 0.84 >480 >480 >480 37-655 Ansell Nitrile 0.38 >480 >480 >480 37-675 Ansell Nitrile 0.38 >480 >480 >480 927 PolyNitrile co 0.38 >480 >480 >480 730 KCL Nitrile 0.4 >480 >480 >480 743 KCL Nitrile 0.2 >480 >480 >480 740 KCL Nitrile 0.11 >480 >480 G44R Marigold Nitrile / Natural Latex Natural Latex >480 0.98 >480 >480 >480 1651 Marigold 2.2 >480 >480 >480 660-11 Showa PVC 1.5 >480 >480 >480 604 North PVC 1.3 >480 >480 >480 Chloro­ 720 KCL prene 0.65 >480 Heavy Duty Plate Cleaner >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 229 240 237 41 43 45 70 81 75 205 210 207 >480 >480 >480 342 350 348 168 172 News100 Natural wash Blanco 1 ABC 111 Meter X Ultraking

>480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 45 47 50 96 100 98 >480 >480 >480 >480 >480 >480 162 165

>480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 93 95 99 155 158 168 461 475 468 >480 >480 >480 222 225

>480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 >480 196 198 207 73 75 78 18 25 22 36 37 41 373 380 382 142 145 154 19 22

>480 >480 >480 >480 >480 >480 465 450 >480 >480 >480 >480 >480 >480 >480 27 31 35 24 25 29 12 15 12 26 27 35 156 157 165 113 117 121 13 15 17

220 215 232 200 205 195 280 220 268 180 192 177 337 340 333 20 22 28 16 17 19 30 32 35 59 65 62 134 138 135 123 123 128 29 32 35

169 156 151 129 135 132 91 95 89 164 179 161 121 135 137 17 15 14 5 7 6 71 62 63 187 110 124 84 118 92 47 47 65 39 47 42

170 167 227 >480 21 Authors note: a Level 6 glove that lasts >480 minutes is marked here in white on grey.

19

It is apparent that the top 5 gloves in Table 4, nitrile gloves of at least 0.38 mm thickness, performed best for the greatest number of the chemicals for up to 8 hours. Latex, chloroprene (neoprene) and PVC gloves did not perform as well for the full range of chemicals. An information leaflet issued by Marigold gloves quoted longer breakthrough times for G25B gloves to 1-methoxy-2-propanol than were found by KCL (see Discussion section). Two of the chemicals presented a particular permeation problem to all gloves tested. Ultraking washup contains >99% 1-methoxy-2-propanol, which is known to penetrate the skin readily, and has a detectable biomarker in the urine. Meter X contains aromatic napthas (petroleum distillates) that are also found in several of the other chemicals tested, but also contains butoxyethoxyethanol, also a known skin penetrant. Although no urinary marker was available for butoxyethoxyethanol, it was thought that a method to detect one could probably be developed. Meter-X also contains terpenes, which are well known skin sensitisers. These are common additives as fragrances, in particular in the form of limonene. Meter-X is used in dilution rather than as concentrate, so the glove recommendation should reflect the dilution. The top five gloves from Table 4 are significantly better than the rest, and would probably also be suitable for use for up to 8 hours with diluted Meter-X. The possibility that the diluted product could dry out on the glove between spells of use, increasing the strength again, should also be taken into account. 4.6.2 Physical Tests

4.6.2.1 Puncture: as received condition:
The results are given in Newtons in the KCL report and included here in Newtons in Table 5.
4.6.2.2 Puncture: following permeation testing at BTT:
The results are given in Newtons in the KCL report and in Appendix 3. They are summarised in
Table 5 as percentage change from the original condition.


20

Table 5. Percentage difference in Puncture Resistance
before and after break-through time or 480 mins (data from KCL report) Before (Newton)
Glove Material Thick­ ness in mm 0.84 0.38 0.38 0.38 0.4 0.2 0.11 0.98 2.2 1.5 1.3 0.65 Original puncture resistance 68 60 59 46 71 18 15 26 42 46 41 33 Care Gel

% difference from “Before” result after 100% break-through time (or 480 mins)
Heavy News100 Natural Blanco 1 ABC Meter UltraDuty wash 111 X king Plate Cleaner -66 -60 -59 +2 -71 -37 -74 -51 +9 -25 -11 -48 -24 +11 +11 +6 +3 +12 -31 -62 -10 -10 +4 -56 -24 +10 +11 +6 -13 +12 -38 -62 -10 -12 -10 -43 +16 +24 +38 +17 +11 +86 -61 -25 -46 -26 +20 -12 -50 -50 -37 -2 +7 +44 -53 -63 -38 -42 +16 -23 -67 -75 -69 -16 -81 +11 -73 -32 -18 -37 -6 -62 -66 -59 -71 -24 -81 -35 -66 -21 -12 -45 -11 -47

G25B Marigold 37-655 Ansell 37-675 Ansell 927 Poly-co 730 KCL 743 KCL 740 KCL 1651 Marigold 660-11 Showa 604 North 720 KCL

Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nat. Latex PVC PVC Chloroprene

-11 -11 -15 +2 -45 -11 -34 -15 -35 -20 -17 -49

G44R Marigold Nitrile/Latex

Key: bold = no breakage White on grey = Difference <=10% between Puncture resistance after BTT than before permeation test

The original specification when the gloves were first selected was a puncture resistance of Level 1 (20-60 Newtons, Table 3). The “before” test results in Table 5 showed that all but two glove types achieved or exceeded this level in the tests prior to exposure to chemical challenge. The two were additional thinner gloves that did not claim Level 1. Printing tasks do not require a high cut or puncture resistance according to the HSE Specialist Inspector, with the exception of plate cleaning where a sharp edge to the plate may cut a glove. Overall, the lowest changes of puncture resistance (grey in Table 5) are apparently randomly scattered throughout the table. Many gloves actually showed an improvement to puncture resistance after chemical challenge, which means either that the original result was lower than normal for that glove from random variability, or that some chemical stiffening took place during exposure. As the same chemicals led to an “improvement” for several glove types, it is more likely to be the latter. An “improvement” in cut resistance may indicate that other changes in physical or chemical properties had also taken place, not necessarily beneficial. Meter X and Ultraking caused the biggest drops in puncture resistance, based on average figures for all glove types. These were the same chemicals that caused problems during the permeation tests. Blanco 1 actually caused the least drop in puncture resistance and showed the greatest “improvement “ for nitrile gloves. Nitrile gloves showed variability in puncture response after BTT (or 480 mins). The puncture resistance of the 927 Superglove was the lowest of the 0.4mm nitrile gloves in the original condition, but was the least affected after BTT.
21

Puncture: at 50% BTT if a >10% difference is found between tests as received and at BTT: The results are given in Newtons in the KCL report and also as percentage changes from the original condition. Only the percentage changes are included here, in Appendix 3. Only the gloves not marked in white on grey above were required to be re-tested under the contract, as those gloves with least change in puncture after BTT would have a similar change at 50% BTT. 4.6.2.4 Swelling (degradation):
Full results are given in the KCL report by chemical (8 tables). They are re-tabulated here in
condensed form by chemical and glove (Table 6). As it is their own test, KCL have their own recommendations (see Section 4.5.2). The areas in white on grey in the table showed that, once again, 0.4 mm nitrile gloves were the most suitable across the broad range of chemicals (swelling <6.8%). PVC and natural rubber latex were least affected by Ultraking solvent, but were the most affected for the other chemicals. Meter X and Ultraking were again the most troublesome chemicals for the nitrile gloves.

4.6.2.3

22

Table 6 Degradation (swelling) test by immersion for 8 hours (data from KCL report) % swelling after 8 hours contact
Glove Material Thick­ ness in mm Care Gel Heavy News Natural Blanco Duty wash 1 100 Plate Cleaner
6.6 6.6 10 3.3 6.6 6.6 3.3 6.6 6.6 3.3 6.6 3.3 10 10 10 20 20 20 20 20 20 13.3 20 20 3.3 6.6 6.6 13.3 13.3 16.6 13.3 13.3 13.3 10 10 10 0 0 0 3.3 3.3 0 0 0 0 0 0 0 3.3 0 0 3.3 0 0 3.3 0 0 46.6 46.6 46.6 53.3 53.3 53.3 13.3 16.6 13.3 13.3 13.3 13.3 40 46.6 40 0 0 0 3.3 0 0 0 0 0 0 0 0 3.3 0 0 6.6 6.6 6.6 10 6.6 6.6 46.6 46.6 46.6 46.6 46.6 46.6 13.3 13.3 13.3 13.3 13.3 13.3 43.3 43.3 43.3 0 0 0 3.3 3.3 3.3 3.3 3.3 3.3 0 0 0 3.3 0 0 13.3 10 13.3 13.3 10 10 56.6 56.6 56.6 63.3 63.3 63.3 16.6 13.3 16.6 16.6 16.6 13.3 50 50 50

ABC Meter X Ultra111 king

0

10 10 13.3 13.3 13.3 16.6 10 10 13.3 10 10 13.3 16.6 16.6 16.6 23.3 23.3 23.3 23.3 23.3 23.3 56.6 56.6 56.6 63.3 63.3 63.3 16.6 16.6 23.3 23.3 16.6 23.3 53.3 53.3 53.3

33.3 33.3 33.3 33.3 33.3 33.3 26.6 26.6 26.6 30 26.6 30 36.6 36.6 36.6 46.6 46.6 46.6 36.6 36.6 36.6 23.3 23.3 23.3 13.3 13.3 16.6 46.6 46.6 46.6 33.3 33.3 33.3 33.3 33.3 33.3

20 23.3 20 20 20 23.3 20 20 20 23.3 20 20 26.6 26.6 26.6 30 26.6 26.6 26.6 30 26.6 10 10 13.3 3.3 3.3 3.3 3.3 3.3 0 0 0 3.3 13.3 10 10

G25B Marigold

Nitrile

0.84

3.3 3.3 0

37-655 Ansell

Nitrile

0.38

0 0 3.3

37-675 Ansell

Nitrile

0.38

0 3.3 3.3

927 Poly-co

Nitrile

0.38

3.3 0 6.6

730 KCL

Nitrile

0.4

6.6 6.6 6.6

743 KCL

Nitrile

0.2

6.6 6.6 3.3

740 KCL

Nitrile

0.11

3.3 3.3 3.3

G44R Marigold Nitrile/Latex

0.98

0 3.3 0

1651 Marigold

Nat. Latex

2.2

0 3.3 3.3

660-11 Showa

PVC

1.5

3.3 3.3 0

604 North

PVC

1.3

0 3.3 3.3

720 KCL

Chloroprene Key:

0.65

3.3 3.3

white on grey = swelling <6.8%

23

4.6.2.5 Penetration: Approximately 40 gloves were used of each type in these tests. There were 12 types. All samples passed this test, apart from two 604 Strongoflex gloves which had leaks (Figure 5). Although leaks were detected, the gloves were still used in permeation tests as the affected areas were avoided. Both individual gloves lasted >480 mins in their permeation tests, the same value as their more perfect replicates. Considering that the AQL’s were either 0.65% or 1.5%, between three and seven faulty gloves, i.e. more than just two faulty gloves, would be expected out of the entire 480 tested. However, the two leaking gloves were from the same batch with AQL of 1.5%. Two gloves (Y) out of n=40 is 5% (p=0.05). Using the observed probability, and a normal distribution as an approximation of a binomial distribution, the lower confidence limit L for p is given by __________ L = Y - Z1-α/2 √(Y(n-Y)/n3) (two-sided) (Conover p 130) n For 95% confidence α =0.05, L is negative and therefore less than 1.5%. We conclude that two failures in 40 does not exclude the possibility that the gloves still meet the AQL of 1.5%

Figure 5. Two gloves that failed the leak test. (from KCL report, p30)
photo reproduced by permission of KCL GmbH

24

5

MAIN SITE VISITS

5.1

MAIN SAMPLING VISIT TO COMPANY B (21/9/04)

Two subjects were monitored during the day of the visit, one who carried out roller cleaning and plate cleaning, and one subject who only carried out roller cleaning. No ink mixing was done. Tenax personal pumped or passive air samplers were used, and Permeatec® pads beneath the gloves. Results are in Appendix 5. Subjects used the same types of gloves and used the same chemicals as were found in the initial visits. Concentrations of trimethyl-benzene (TMB) were found in the air during both plate and roller cleaning of approximately 10ppm, except for one 30 minute sample of 27ppm. The 8-hour WEL for TMB is 25ppm, so the exposure over the day was probably below the WEL. During roller cleaning, there were higher concentrations of up to 140 ppm of aliphatic hydrocarbons from C6 to C11. One subject (B1) did not use a glove on one hand during a (video-ed) short plate-cleaning task. His Permeatec® pads showed levels of aromatic hydrocarbons and tri-methyl benzene (TMB) ten and twenty times higher respectively, for the ungloved hand than for the gloved hand during both plate and roller cleaning. Heptane (C7 aliphatic) was similar for all hands (<50 µg per sampler). Higher values were recorded for longer sampling times, indicating slow absorption into the Permeatec® samplers during the sampling period, probably from the air. Two further subjects supplied urine samples, although their day’s tasks were not recorded. All urine samples were analysed for dimethyl benzoic acid (DMB), which is a marker for both tri­ methyl benzene (TMB) and tetra-methyl benzene. This substance was not identified amongst the MSDS ingredients of the roller cleaning solvents found originally on-site (Appendix 2). HSL did not analyse these compounds. All subjects’ levels of DMB rose during the day. No next day samples were received. The subject who did not use a glove (B1) and was briefly exposed to higher TMB levels in the morning, showed a peak urinary excretion four hours later that was higher than the other subjects’ peaks, although whether this is related to the missed glove is not certain (Figure 6). The other subject who carried out roller cleaning only (B3) also showed a urinary peak during the day. The other two subjects (B2 and B5) were exposed to the same workplace air but showed no similar peak in DMB.

25

Company B urine levels DMB
70 60 50
DMB mmol/mol

B1 B3 B2 B5

40 30 20 10 0 06:00

09:00

12:00

15:00

18:00

Time of sample (open symbol = estimated time)

Figure 6 Urinary dimethyl benzoic acid during main site visit to Company B

5.2

FIRST SAMPLING VISIT TO COMPANY A (18/6/04)

Two subjects who carried out roller cleaning, and two subjects who carried out ink mixing, were monitored during the day of the visit. Subjects used the same types of gloves and used the same chemicals as were found in the initial visits. One subject carried out Plate cleaning. Tenax personal pumped air samplers were used, with a static sample in parallel in one instance. Permeatec® pads were used to monitor beneath the gloves. Results are in Appendix 4. Analysis was confined to PGME, which was used in almost pure form in the ink mixing task but had also been found previously in the urine of non-ink-mixers. Air concentrations of 50-70 ppm were found for PGME in the short ink-mixing task in the inkmixing room. This was below the 8-hour WEL for PGME of 100 ppm. The roller cleaners in the main floorspace had PGME levels of less than 0.2 ppm. PGME was found at low levels (<10 µmol per litre of urine) in the urine of the ink mixers. The two roller cleaners, and also ten other subjects who supplied urine samples, showed no detectable PGME on that day. Trace levels of PGME of <2 µg, barely above the detection threshold, were found on the underglove Permeatec® pads of the two roller cleaners. Levels of 350 µg were found on the underglove Permeatec® pads of the ink mixers. They were observed throughout their task and had used and removed their gloves properly when the pads were in place.

26

It was not certain whether the urinary PGME had been caused by the inhalation of 50-70 ppm or by dermal contact through permeation or other means. The results suggested that the type of gloves in use could leave the skin at risk of contact with PGME. A special return visit to carry out the task again when breathing clean air through a hood or respirator was considered, but rejected as impractical in the workplace. Instead a volunteer study was set up to replicate the task under controlled conditions at HSL (see Section 6). 5.3 OCCUPATIONAL HYGIENE EVALUATION DURING FIRST VISITS: GOOD PRACTICE

It was not the purpose of this project to single out either site for specific criticism, so this section refers to observations at both sites. Occupational hygiene observations by an HSE Specialist Inspector at both sites indicated that good practice was the norm, and that lapses were occasional and minor. The benefits of these practices were evident as there were no current cases of dermatitis. General: Clean, tidy ink store. Bright, airy workspace – not cluttered. Roller cleaning: Lack of ink stains around the printing machine. Evidence of good housekeeping.
Wearing both gloves to clean the machine.
Ink-stained tools cleaned immediately.
User’s names marked on cuffs of both gloves to identify the owner.
Cleaning the outsides of the gloves with a cloth, which reduces ink runs down the cuffs.
Using a brush to apply solvent to reduce glove contact with the solvent.
Solvent pot covered with a lid to reduce vapours.
Covered (lidded) bin placed nearby to receive wet cloths and waste liquids.
Prepare a protected area before the task starts with paper or clean cloths, to drop dirty cloths
onto.
Taking care to drop cloths onto prepared area.
Tipping liquids into bins near machine without having to carry them away (risk of spills).
Lying down on a sheet of clean paper to access awkward areas (his white shirt was spotless).
Cuffs turned back to catch ink runs when working overhead.
Good glove removal technique.
Plate-cleaning: Controlled use of cleaning fluid – minimising splashes. Ink-mixing: Good avoidance of ink when using bare hands to handle tools and the mixing bowl, donning
gloves before starting to use the solvent.
Efficient recovery of ink - didn’t spill a drop.
Inadvertent ink stains on hand wiped away immediately with a dry cloth (no solvent).
Application of solvent close to target surface at a controlled rate to reduce splashing.
Good clean up of stray drips.
Thorough clean-up using minimal amounts of solvent.
Good glove removal technique.
It is difficult to describe using rags in gloved hands as “good” practice if better systems of work
can be put in place that reduce, or even eliminate, such close contact with the chemicals. The
principles of “safe working distance” should apply whereby a distance is kept between user and
chemical through the use of tools or containment. The author considers the use of the word
“safe” to be emotive here, and perhaps “safer” should be adopted as a better standard phrase.


27

5.4

OCCUPATIONAL HYGIENE EVALUATION DURING FIRST VISITS: “LESS GOOD” PRACTICE Although a good standard of hygiene was seen throughout, inevitably there were occasional lapses of concentration that caused ink or solvent to come into contact with the skin. There were also examples of stained worktops that showed the history of use of the workplace, rather than the current practice. Examples of “less good” practice are listed below and shown in Figure 7, but it must be emphasised that these examples are selective and not typical. Roller cleaning: Working quickly, leading to the odd unnecessary splash.
Use of odd gloves of different sizes and/or brands (Fig 7a).
Handling of ink-stained control panel with bare hands (Fig 7b).
Decanting waste into a bin involving a journey down steps carrying an unstable tray of liquid.
Storing gloves beneath an upturned ink pot lid, transferring ink to cuff area of gloves (Fig 7c).
Untidy stained worktop – shows the history of the workplace (Fig 7d).
Left hand glove on floor inside out showing heavy ink stains on the fingers (Fig 7e). The
turned-up cuff suggests that it has been used inside out as a right hand glove for roller-cleaning.
Plate-cleaning: Perhaps should consider using an apron if leaning over table.
Open containers on worktop, stains on table top.
Chemicals spilt onto bench.
Wiping the plate with one gloved hand but touching the plate with a bare hand (Fig 7f).
Touching the wetted sponge with a bare hand picking up residues of cleaning agent.
Ink mixing: Using a solvent–soaked pad in a bare hand to wipe the paddle – lack of awareness of hazard
from solvent.
Poor glove removal technique.


a) odd gloves (DSCN0703)

b) bare hands (DSCN0646)

c) glove storage (DSCN0693)

d) stained worktop p(1010057) e) glove used inside out (p1010067) f) one glove (p1010071) Figure 7. Examples of “less good” practice seen in the workplaces

28

6

LABORATORY VOLUNTEER STUDY

The discovery of low but measurable quantities of PGME in the urine of some of the workers at Company A prompted an investigation as to whether the uptake was via the dermal route or the inhalation route. That investigation is reported in full in an HSL internal report (Cocker et al, 2005). This section summarises that work. The task that used the most PGME was ink mixing in a separately ventilated room in the workplace. The task only took a few minutes at a time, but might be carried out several times in a day. The same pair of 0.4mm nitrile gloves was used each time during a period of at least a day. It was originally proposed to eliminate the inhalation route through use of a breathing mask supplied with fresh air in the workplace, but this would have placed too great a burden on the workforce. It was considered that a compressed air-line would encumber the subject and affect production. It would be necessary to wear the mask for the entire shift to eliminate the inhalation route even when not carrying out the task itself, and this was unacceptable. Instead, the laboratory study was set up at HSL in a small chamber. The volunteer subjects undertook successive repeated cleaning tasks using the solvent for half an hour, after watching a video of the technique used in the printing works. They wore an air-fed visor to eliminate the inhalation route completely. Dermal exposure measurements were made using absorbent Permeatec® pads on the fingers underneath new gloves. The volunteers’ complete urine was collected for the 24 hours following the exercise. The study was conducted with ethical approval via the HSE Research Ethics Committee. Dermal exposure of the hands inside the gloves was limited to the vapour in the air circulating around the subjects and entering the glove via the cuff, which accounted for at least 99% of the PGME absorbed by the under-glove pads when compared to a control test where the gloves were sealed with tape at the wrists (Figure 8).
10000
Glove 1

Means and Standard Deviations of the Permeatec pads
1000

Glove 2 Glove 2 Taped Printer 1 Printer 2

Permeatec (µg)

100

10

FOREFINGER

1
KNUCKLE THUMB Chamber PALM

Thumb

Dominant Hand

Lesser Hand

Figure 8. Arithmetical means and s.d.’s of Permeatec® hand and chamber air measurements in volunteer study (reproduced from Fig 9 of report BM/2005/01)

Forefinger

29

No traces of solvent were found in their urine afterwards. The study concluded that the gloves, properly worn, were suitable for the ink mixing task, even if it was repeated several times in succession, for a period of up to half an hour. However, it could not answer the question whether the gloves could be used with a different work pattern, i.e. the task repeated intermittently over the entire day or successive days using the same pair of gloves. This question was subsequently answered by an extension of the laboratory glove permeation study, when 1-methoxy-2-propanol (PGME) was added to the list of test chemicals (Section 4). This showed that the breakthrough time for the 0.4 mm nitrile Ansell-Edmont 37-675 gloves was 90 minutes (Table 4). Curiously, the unlined version of the same glove lasted longer (130 minutes, Table 4. The thicker Marigold G25B nitrile gloves that were sometimes used lasted slightly longer at 150 - 170 minutes (Table 4)1. The 0.4 mm nitrile SuperGloves lasted longest at 160-180 minutes. An example of a 0.1 mm nitrile single-use disposable glove lasted only 5 minutes, not long enough for one complete ink mixing task after allowing for a reduction due to flexing and temperature. An example of a 0.2 mm nitrile single-use disposable glove lasted 14 minutes. Even allowing for reduction due to flexing, this was considered long enough for a single ink mixing task. The recommendation from the volunteer study and the permeation testing was that the 0.4mm nitrile gloves were not adequate to use intermittently over the day, and should not be used for several days in succession. A 0.2 mm nitrile single-use disposable glove is recommended, which must be disposed of after each mixing task.

1

An information leaflet issued by Marigold gloves quoted longer breakthrough times for G25B gloves (see Discussion section).

30

7

FINAL SITE VISITS

7.1

RETURN VISIT TO COMPANY A 21/4/05 AND 22/4/05

A two-day visit was made to study the effect of prolonged use of the same pair of gloves. The permeation tests had shown that the nitrile gloves were the best choice for the Roller Cleaning agent, “Blanco 1” wash (Table 4). The occupational hygiene inspector noted immediately that the general tidiness of the workspace had improved since our last visit. The workforce had been concerned that the chemicals they were using could be found in their urine, and were motivated to reduce their own exposures. Eight subjects were monitored for air, underglove and urine on the first day. The firm saved up a batch of plates for the visit, and one subject was monitored whilst Roller Cleaning in the morning and Plate Cleaning for two hours in the afternoon. Five subjects carried out Roller Cleaning only, using 0.4 mm nitrile Ansell-Edmont 37-675 gloves. Two more subjects were monitored whilst they carried out ink mixing with the new type of gloves, although they would have carried out other tasks as well during the day that were not monitored. They used the 0.2mm nitrile gloves as single-use disposables, rather than the 0.4 mm nitrile for the whole day. On the second day, three of the five subjects above were monitored carrying out more Roller Cleaning wearing the same pair of gloves as on the first day. One more Roller Cleaning subject was monitored wearing his same pair of gloves as on the first day, but who had not been monitored on the first day. The same two subjects as on the first day carried out further ink mixing with single-use disposable gloves. Dipropylene glycol methyl ether (DPGME),also known as butoxy-ethoxyethanol, was found in air, under the gloves and in urine . However the substance was not identified as a constituent of the solvents that the printers were using, and it may have arisen from the inks or from unreported solvents. No exposure studies have been found for this substance to compare uptake (urinary monitoring) with an equivalent inhalation exposure OEL. This substance was adopted as a comparative marker in air and urine for Plate Cleaning and Roller Cleaning exposure, but resulting exposures could only be ranked. It was impractical to seal the cuffs of the gloves onto the five Roller Cleaners’ and the one Plate Cleaner’s hands to eliminate the airborne route, as was done in the volunteer study, because the gloves were constantly being donned and removed. However the cuffs of the ink-mixers gloves were sealed with tape for each job to prevent ingress of vapours in the air. Results for air, underglove and urine samples are given by subject in Appendix 6. 7.1.1.1 Plate Cleaner

The Plate Cleaner (A14) carried out consecutive plate cleans over 112 minutes starting with new gloves. His pumped Tenax air sample showed low concentration of DPGME of 6 ppm during the task. His underglove measurements were relatively low, ranging from 11 to 29 µg of DPGME (Table 7). His urine showed no detectable DPGME at the start of the shift, but low concentrations of 4 to 6 mmol DPGME per mol of creatinine were found later that day and the next. Other tasks that he carried out in those two days will have also contributed to the DPGME in the urine, and it cannot be assigned directly to the plate cleaning task.

31

7.1.1.2

Roller Cleaners

The air sample results for the five subjects who carried out Roller Cleaning on the first day were low, ranging from 2.5 to 14 ppm DPGME. The underglove measurements were higher than in the Plate Cleaning being 12-67 µg (Table 7). The urine samples on the first day contained ≤2 mmol.mol-1 pre-shift, but rose to 6 to 14 mmol.mol-1 by the end of the shift. The air samples for the four subjects on the second day were similar to the first day, 2.5 to 8.5 ppm DPGME. The second-day under-glove Permeatec® measurements were 5 to 370 µg DPGME, much higher than the first day, but the urine samples were no higher than the first day, at 2 to 8 mmol.mol-1. A further 5 subjects provided urine samples only over the two days, which were analysed for DPGME. They ranged from non-detect to 14 mmol.mol-1. 7.1.1.3 Ink -mixers

The single-use disposable gloves were taped at the cuffs each time to exclude external vapours. The air measurements during the tasks were 19 to 70 ppm of PGME. The underglove measurements were low, 3 to 33 µg PGME (Table 7). Extra measurements made outside the gloves on the forearm and chest were far higher at 26 to 2400 µg PGME (Table 7). The urine samples were accidentally analysed for DPGME with the others, so no PGME results are available. The underglove measurements are shown in Table 7 and Figure 9 for the first and second days. The amount found on the roller cleaners gloves were higher on the second day than on the first day for all four subjects , indicating that contamination inside the glove had occurred, either from permeation or carried in from repeated re-use.

Table 7 Underglove measurements at Company A from first and second days
Permeatec® Sampler Underglove not sealed Underglove not sealed Underglove sealed open to air Solvent/Analyte Blanco Wash /DPGME Blanco Wash /DPGME UltraKing /PGME UltraKing /PGME Task Plate Clean Roller Clean Ink Mix Ink Mix Day Day 1 Day 2 Day 1 Day 2 Day 1 Day 2 Day 2 No. of results 6 0 22 11 9 12 6 Mean (µg) 22.2 27.9 87.3 13.3 10.5 674.8 Std Dev 7.4 19.1 116.7 7.1 5.7 892.8

Gloves used: KCL 743 0.2mm for ink mixing,
Ansell-Edmont 37-675 0.4mm for roller cleaning.


32

700

(1570)
PERMEATECS UNDER GLOVE SAMPLERS

600

500

1st day 2nd day

µg of DPGM or PGME

400

300

Open DPGM

Open DPGM

Sealed PGME

Open PGME

200

100

0 Pl ate Clean Wash up BLANCO WASH (not sea led) -100 Ink Mix Ink Mix ULTRAKING (Sealed - Open air )

Figure 9 Underglove measurements at Company A from first and second days

33

8

DISCUSSION

8.1

SUITABLE GLOVES

From permeation tests alone, it is apparent from Table 4 that nitrile gloves of at least 0.38 mm thickness, i.e. the top five entries in Table 4, are the best choice for all but two of the selected chemicals because in permeation tests they lasted for 8 hours. Latex, chloroprene (neoprene) and PVC gloves are not as good for the full range of chemicals but are just as good for some of them, as shown in grey in Table 4. In workplace tests using Blanco 1 wash with Ansell Edmont 37-375 gloves, underglove DPGM measurements were much higher on the second day than the first, indicating either that chemicals were permeating the gloves, or that they were becoming dirty inside with repeated use. However, the Blanco 1 itself contained no DPGME, so the result is seen as a general level of workplace contamination rather than attributable directly to the individual task. The two exceptional chemicals are Meter-X and UltraKing. The top five gloves may also be suitable for use with diluted Meter-X as discussed below in Section 8.2.2. None of the gloves are suitable for 8-hour use with UltraKing during ink mixing (Table 4). Although the use pattern is intermittent here, a chemical continues to permeate through the glove whether it is worn or not after the moment of first contact. A disposable glove is therefore recommended that will last for the duration of one ink-mixing task. The 0.1 mm KCL 740 gloves only lasted 5-7 minutes to breakthrough and are not suitable. The 0.2 mm KCL 743 gloves lasted 15-17 minutes and are a better choice for the task. Workplace tests on KCL 743 gloves sealed at the wrists showed that very small amounts of PGME were detected inside the sealed gloves, generally only a few percent of that detected by a similar sampler in the open air on the upper chest (well away from splashes) in the same time period. Given that the workplace sampling times were 20-40 minutes, the amount on the in-glove samplers could be accounted for by less than one minute’s exposure to the open air during fitting and removal. 8.2 PERMEATION TESTING

There are a number of issues raised by the testing of mixtures by test houses under the standard EN374-3. • Do test houses differ? • How do the glove permeation data provided by manufacturers for single chemicals (present at 100%) change when at reduced concentrations in a mixture? • How does the volatility of the chemical affect the end-point compared to the permeability? • Is a single end-point concentration a useful comparator for all chemicals? They are discussed below in turn. 8.2.1 Comparison of test houses

Marigold Industrial have an online table of EN374-3 permeation breakthrough times for single chemicals (www.MarigoldIndustrial.com/GB). It lists several chemicals that are constituents of the solvent mixtures tested by KCL, such as 1-methoxy-2-propanol, naptha, xylene and toluene.
34

One of the tested “mixtures”, UltraKing, consisted almost entirely of the single chemical 1methoxy-2-propanol (>99%). A comparison of breakthrough times according to Marigold and KCL is in Table 8 below. The KCL tests gave much shorter breakthrough times than the Marigold tests.

Table 8. BTT for 1-methoxy-2-propanol from different test houses (mins)
EN374-3 test house Marigold 1-methoxy-2propanol KCL UltraKing 273
169 156 151

Marigold G25B Blue Nitrile

Marigold G44R Tripletec 225
71 62 63

Marigold 1651ME101 Emperor 450
187 110 124

HSL set up its own permeation testing apparatus and carried out its own tests using Varn News 100 Wash on three of the same glove types. The results are compared with KCL’s tests in Table 9 below (copied from Simpson and Unwin, 2006). The KCL tests gave shorter breakthrough times than HSL’s by almost a factor of two.

Table 9. BTT for Varn News 100 Wash from different test houses (mins)
EN374-3 test house HSL Varn News 100 KCL Varn News 100 Ansell Solvex 37-675 >480 >480 >480 >480 >480 >480 Marigold Tripletec G44R 89 93 104 45 47 50 KCL Dermatril P 743 >480 >480 >480 >480 >480 >480

HSL has only recently set up its glove permeation test rig, and is not an accredited laboratory for glove standards testing. As most comparisons between glove types that end-users will make will be between different manufacturers’ test data, the differences between test houses should be investigated to account for the variations. Comparative data from a single test house should be obtained if possible, but this is difficult for the end-user. It is interesting to note that, even within a test house, the flock-lined and unlined versions of the same basic glove also gave rise to different BTT’s for the same chemicals (Table 4, AnsellEdmont) and that little variation was seen within each set of three results. 8.2.2 Proportion of chemical in a mixture

The permeation rate is affected by the concentration gradient across the glove, therefore a lower concentration of a permeating chemical gives rise to a higher BTT. BTT is usually quoted for
35

single, pure chemicals in manufacturers’ tables but chemicals are present as mixtures, i.e. below 100%. An example is shown in Table 10 below of HSL permeation tests to varying concentrations of two permeating chemicals (copied from Simpson and Unwin, 2006). The relationship between concentration and permeation time is not linear. This makes it difficult to determine from BTT whether a glove is suitable for use with dilutions or with mixtures, even if only one component of the mixture is considered harmful.

Table 10. BTT of mixtures (from Simpson and Unwin, 2006) (mins)
Proportion in mixture 100% EA Ansell Solvex 37-675 8 9 10 13 50:50 EA/IMS 13 14 39 25:75 EA/IMS 42 42 KCL Camapren 720 4 4 4 8 10 10 19 21 28

EA = Ethyl acetate, IMS = Industrial Methylated Spirits

The permeation results in Table 4 indicated that Meter-X is a problem for some glove types, but it was tested as a concentrate. Meter-X is used in dilution rather than as concentrate, so the glove recommendation should reflect the dilution. Does a 100% test chemical give a meaningful estimate of say, a 1% dilution in water? Assuming that the BTT of a dilution in water would be no worse than that of a high concentration, the top five gloves from Table 4 would probably be the best choice for use for up to 8 hours with Meter-X, because they are significantly better than the rest. However the effect of dilutions on BTTs could be tested further as a general line of chemical research. The possibility that the diluted product could dry out on the glove between spells of use, increasing the strength again, should also be investigated. The author has not carried out a literature search on this topic as it is outside of the project’s remit. 8.2.3 Volatility The permeation test is carried out at 23 °C and the cell usually has air flowing through the sampling side. Once through the glove, the volatility of the chemical into the air determines how quickly the BTT is reached. If a non-volatile chemical permeates to the inside of the glove layer as a liquid film that does not evaporate, it will only create a low vapour pressure inside the glove, and the end point will be reached later. An example of a low volatility compound that permeates gloves very quickly is n-methyl pyrrolidone. The standard allows a range of detection methods and carrier fluids or gases to be used. Common detection methods may overestimate the “real” permeation breakthrough time for such a chemical.

36

8.2.4

End-point

The end point for the test is a permeation rate of 1.0 µg.cm-2.min-1 or 8 hours. Does this reflect a comparable end point for all chemicals, which may have very different irritancies or toxicological effects? In the US, permeation testing is carried out for up to eight hours, in accordance with ASTM F 739. The principle difference between ASTM F 739 (US) and EN 374, Pt3 (Europe) is that initial detection for breakthrough time (BTT) is defined at 1.0 µg.cm-2.min-1for EN374, Pt3, whereas BTT is defined as 0.1 µg.cm-2.min-1for ASTM F 739. When selecting gloves, users need to be aware of which standard has been used to determine BTTs. The “best” performing gloves are selected by comparing the BTTs from the available glove types. This gives little indication of whether a particular level of performance over- or underspecifies the glove for its purpose. 8.3 PUNCTURE TESTS

The puncture test results reported in Table 5 and Appendix 3 are the lowest of four results. This gives no indication of the variability of the test measure. The puncture tests following exposure to the chemical are also the lowest of four. The difference between the two lowest measures is calculated, which has approximately twice the variance as either of the measures, and the difference expressed in Table 5 as a percentage of the original measure. The statistical significance of a particular percentage change in puncture resistance caused by the chemical is unknown. Could this be chemical degradation of the glove, or is the penetration test just highly variable and accounts for the apparently random lowest values in Table 5? As the data exists and is available from KCL, the opportunity should be taken to analyse it more thoroughly and ascertain whether 10% changes in puncture resistance can be considered significant or not. A similar pattern to deterioration/improvement was seen at 50% BTT as was seen for 100% BTT (Table A3.3), showing that the chemicals were affecting the gloves before permeation was seen. The differences between 50% and 100% were also calculated, but are not reported as the variability was too high to interpret. 8.4 DURABILITY

The non-KCL gloves were selected to be of sufficient and equivalent durability. KCL quoted physical data rating of 3101 for Ansell Edmont gloves (Table 2) as this was the information available at the time, but this was subsequently revised to 4102.

8.5 8.5.1

BIOLOGICAL MONITORING PGME and DPGME

Levels of PGME and DPGME in urine were only slightly above the detection level. The results for these chemicals could not usefully be compared to underglove measurements, or to determine whether there is a relationship between predicted (laboratory measured) glove permeability and actual glove permeability as shown by dermal uptake of the chemicals in mixtures (see aims of project).

37

8.5.2

TMB

Roller cleaning and plate cleaning at Company B used Truwash, but also several other chemicals, of which only Fortakleen is listed as containing 2-10% TMB (Appendix 2). DMB peaks were found in two workers urines, although it is not certain that they were using Fortakleen. The DMB peaks were evidence that exposure could be through the dermal route. The two workers were exposed via three routes: inhalation, dermal absorption of vapour and dermal absorption through direct contact with liquid through touch or splash. These workplace levels may be compared to a recent volunteer exposure study to TMB vapours at the WEL (25ppm) for 4 hours (Jones et al, 2006). Those volunteers were exposed via two routes: inhalation and dermal absorption of vapour (i.e. not dermal contact with liquid). The volunteer exposure study produced a slow but steady rise to urinary DMB levels. This is shown in Figure 10, superimposed on the Company B workplace results. The end of shift urinary levels for the two workers were similar to the levels from volunteers exposed to vapour at the inhalation WEL for 4 hours. Two more workers (B2 and B5), who were in the same workspace, showed little rise over the day. This data shows the importance of the dermal route, for both vapour and liquid contact, as a contribution to total exposure. The value of biological monitoring to track exposures via all routes from all potential sources is once again illustrated.

Company B urine levels DMB
70 B1 60 50
DMB mmol/mol

B3 B2 B5 4h at WEL (Jones et al)

40 30 20 10 0 06:00

09:00

12:00

15:00

18:00

Time of sample (open symbol = estimated time)

Figure 10 Urinary DMB during main site visit to Company B, and volunteers exposed to 25ppm TMB vapour for four hours (grey)

38

9

CONCLUSIONS




Nitrile gloves of 0.4mm thickness are suitable for general use in Roller and Plate cleaning in UV lithographic printing, a conclusion based on tests with the chemical solvents that were found at the premises. Nitrile gloves of 0.4mm thickness are also suitable as an initial (default) choice for general use in lithographic printing, a conclusion based on tests with the market leader solvents and washes from the rest of the lithographic printing industry. It is acknowledged that it has not been possible to make a comprehensive survey of all chemicals in this study, and that particular chemicals may require a different type of glove. Nitrile gloves of 0.4mm thickness are not suitable for use for an entire day for Ink Mixing using 1-methoxy-2- propanol. Instead, single use disposable gloves of greater than 15 min BTT should be used. The same 0.4mm gloves may be used as single use disposables but a less expensive option would be a 0.2mm nitrile glove, which was also identified as suitable. A limited selection of nitrile gloves of 0.1mm thickness have been found not to be suitable. Products used in diluted form may have very different glove permeation rates than when exposed to the pure chemical constituent, which are quoted by most test houses. Test houses results can vary. Therefore the use of a single test house to compare different glove brands and types against specific products gave assurance that the optimal glove selection had been made. It was apparent that the workers did not regard the solvent as a possible hazard. They were more concerned about the ink, as it was visible and could be seen to be easily spread. The solvents were found in their urine, which caused them concern. Training of the workforce would improve hazard awareness. The realisation that their gloves could act as a reservoir for solvents may have prompted them to change their gloves more frequently, as they had clearly increased their glove change rate from the once or twice per week found in our initial visits. The workers themselves preferred to use the UltraKing to clean the ink mixing bowl because it evaporated quickly and left no residue. Although they knew that they could use other solvents on-site to do the job, it was not clear whether alternative substitutes had been fully investigated to reduce exposure. This is consistent with the lack of awareness that solvents could be a hazard to the skin. 9.1 OUTCOMES OF THE PROJECT

The return visits to the site revealed improved workplace cleanliness, which may be attributed to knowledge that HSE was about to attend, although this was not a formal workplace inspection. Hazard awareness to the solvents had improved, especially through use of biological monitoring. Glove selection was improved for the ink mixing task. Their previous choice of gloves for other tasks was shown to be correct.

39

The findings of this project have initiated measures to improve workplace hygiene nationally. Posters on handwashing and glove removal techniques are now on HSE’s website. The information on glove types from this project has contributed to recommendations for glove selection on worksheets for “COSHH Essentials for printers” (HSE 2006a). 9.2 LINKED FURTHER WORK

Other research projects relate to this project. Some have arisen as a consequence of the findings during this study. They are listed below briefly. • Glove testing project (Simpson and Unwin, 2005), set up to develop HSL’s permeation testing rig and test further glove/chemical combinations. This work was used by HSE to extend the recommendations for glove use to other sub-sectors of the printing industry. • HSL support to HSE’s launch of COSHH Essentials for Printers at a PIAC meeting, November 2005, produced new posters on glove removal, a roller cleaning demonstration, a glove box presentation, and a talk on dermatitis. • A spreadsheet compilation of all HSL work concerning protective gloves (Crook, 2005).

9.3

RECOMMENDATIONS • Nitrile gloves of 0.4mm thickness are recommended for general use in Roller and Plate cleaning in UV lithographic printing, a recommendation based on tests with the chemical solvents that were found at the premises. • Nitrile gloves of 0.4mm thickness are also recommended as an initial (default) choice for general use in lithographic printing, a recommendation based on tests with the market-leading solvents and washes from the rest of the lithographic printing industry. It is acknowledged that it has not been possible to make a comprehensive survey of all chemicals in this study, and that particularly aggressive chemicals may require a different type of glove. • Nitrile gloves of 0.4mm thickness are not recommended for ink mixing using 1methoxy-2-propanol for a full shift, even if used intermittently. Instead, single use disposable gloves of greater than 15 min BTT should be used for single tasks and discarded. Nitrile gloves of 0.1mm thickness have not been found to be suitable. A 0.2mm nitrile glove was identified as suitable for this product. • Continue to develop HSL’s permeation testing rig and test further glove/chemical combinations. In particular to investigate discrepancies between test houses, and the influence of chemical concentration on BTT. • Encourage use of regular biological monitoring to give ownership of exposures to individuals and raise awareness of the importance of reducing personal exposure through behaviour. • Encourage chemical manufacturers to consider substitution where chemicals in products are known to give rise to short breakthrough times.
40

10

REFERENCES




ASTM F739-99a Standard test method for resistance of protective clothing materials to permeation by liquids or gases under conditions of continuous contact. American Society for Testing of Materials. BS EN 374-2:2003 Protective gloves against chemicals and micro-organisms Part 2: Determination of resistance to penetration. British Standards Institution. BS EN 374-3:2003 Protective gloves against chemicals and micro-organisms Part 3: Determination of resistance to permeation by chemicals. British Standards Institution. BS EN 388:2003 Protective gloves against mechanical risks. British Standards Institution. Cocker J, Roff M, Handley R, Frost S and Mogridge R (2005): Efficacy of gloves used in printing: a volunteer study. HSL Internal Report BM/2005/1 Conover W J (1999) Practical Non-parametric Statistics. 3rd Ed. Pub. Wiley and Sons ISBN 0 471 16068 7 Crook V. (2005): Review of HSL work on protective gloves. HSL Internal Report ECO/2005/3 HSC (2004) A Strategy for Workplace health and Safety in Great Britain for 2010 and beyond. HSE Books Leaflet MISC 463 Feb 2004. www.hse.gov.uk/aboutus/hsc/strategy2010.pdf HSE (1996) INDG233 Preventing Dermatitis at Work. Advice for employers and employees HSE Books ISBN 0 7176 1246 HSE (2000a) The prevalence of occupational dermatitis amongst printers in the Midlands. HSE Contract Research report 307, HSE Books ISBN 0 7176 1900 1 HSE (2000b) INDG330 Selecting Protective Gloves for work with chemicals. HSE Books ISBN 07176 18277 HSE (2001a) HSG206 The cost and effectiveness of chemical protective gloves for the workplace: guidance for employers and health and safety specialists. HSE Books ISBN 0 7176 1828 5 HSE (2001b) Rash Decisions (video) HSE Books ISBN 0 7176 1878 1 HSE (2001c) HSG205 Assessing and managing the risks at work from skin exposure to chemical agents: guidance for employers and health and safety specialists. HSE Books ISBN 0 7176 1826 9 . HSE (2002) The printer’s guide to health and safety (2nd Ed) HSE Books ISBN 0 7176 2267 3 HSE (2003) Research report 158: The development of risk reduction strategies for the prevention of dermatitis in the UK printing industry. Brown T and Rushton L, MRC Institute for Environment and Health http://www.hse.gov.uk/research/rrpdf/rr158.pdf HSE (2004) IACL101(rev1) Skin Problems in the printing Industry. HSE Books ISBN 0 7176 2322 X
41

HSE (2005) Research Report 372: Derivation of baseline data for the incidence of skin disease amongst printers. Brown T and Rushton L, MRC Institute for Environment and Health www.hse.gov.uk/research/rrhtm/rr372.pdf HSL (2006) Hydrocarbons in air by thermal desorption. Organic Measurement Section Operating Procedure OMS001.

Jones K, Dyne D, Cocker J and Wilson HK (1997) A biological monitoring study of 1methoxy-2-propanol : analytical method development and a human volunteer study Science of the Total Environment 199 (1997) 23-30
Jones K, Meldrum M, Baird E, Cottrell S, Kaur P, Plant N, Dyne D and Cocker J (2006) Biological Monitoring for Trimethylbenzene Exposure: A Human Volunteer Study and a Practical Example in the Workplace Ann. Occ. Hyg. 50 No 6 593-598 KCL report “Printing Industry Chemical Study” Kächele-Cama Latex GmbH, Eichenzell, Germany. February 2005

Marigold Industrial (2004) European Chemical Resistance Charts for gloves www.MarigoldIndustrial.com/GB. Oppl R (2000): Chemikalienschutzhandschuhe. Schriftenreihe Juni 2000 des Hauptverbandes der gewerblichen Berufsgenossenschaften (HVBG), Sankt Augustin 2000 (in German). www.hvbg.de/e/bia/pro/pro1/pr9106.html Oppl R (2001) Chemical Protective Gloves—in-use protection time vs. standard breakthrough time. platform presentation 126. American Industrial Hygiene Conference and Exposition, 2001. www.aiha.org/aihce01/handouts/pf126oppl.pdf Simpson A and Unwin J (2006) Assessment of Gloves for Use with Cleaning Fluids Used in the Printing Industry. HSL Internal Report OMS/2005/19 (HSL/2006/96 www.hse.gov/research/hsl/ochealth/hsl0696.pdf

42

11

APPENDICES

11.1

APPENDIX 1 CONSENT FORM FOR BIOLOGICAL MONITORING

Health & Safety Laboratory Biomedical Sciences Group
Briefing Note and Consent form PRINTING INDUSTRY STUDY HSE is carrying out a study of exposure to chemicals in the printing industry. The industry has a history of high incidence of dermatitis. Current HSE guidance “COSHH Essentials for Printers” identifies specific printing and cleaning activities where a “hands on” approach is standard industry practice. We want to test typical chemical resistant gloves used in the industry against specific chemical mixtures to try to improve our recommendations on glove selection. We want to determine whether the chemicals you use can penetrate gloves over time. Chemicals that do penetrate gloves can sometimes also penetrate your skin and be absorbed into your body in small quantities. We would like to measure what goes into your body, but this is very difficult! So we are working on the principle that what goes in should come out. We would like a sample of your urine (30 ml) to try to develop methods that will allow us to measure chemicals that we know are present in the mixtures you are exposed to. Because we are not sure we will be able to find anything in your urine we will not report your personal results back to you.. We will not report your results in any ways that can be traced back to you, i.e. they will be anonymised. The results will not tell us anything about your current health because we will only analyse for the components of the specific mixtures. As we are taking personal samples from you, we must assure you that we will not analyse your urine for alcohol, drugs, HIV, or hepatitis. If you are happy to help us and to take part in this study, please sign and date the form below:

Name (please Print)...................................................................


Signature ................................................................................
Date
43

11.2
HSL Sample Number

APPENDIX 2 ANALYSIS OF SOLVENTS FOUND IN USE ON-SITE
Product Name Supplier MSDS Visual Description clear, slightly viscous liquid with blue tint clear liquid

03_03326 Meter X

ABC Chemical Co Ltd

Petroleum distillates, chemical solvents, surfactants

03_03327 Care Gel

Boss Graphics Supplies Manchester

acidic solution of neutralised organic and inorganic acids and bases. hydrodesulphurised heavy naphtha (15-20%), partially miscible with water, non­ oxidising, pH n/a, surfactant Water Dextrin Yellow, D-Gluticol

03_03328 Blanco Wash

Varn Products Co Ltd

clear liquid

03_03329 Ozasol [RC73]

Agfa Gevaert Ltd,

"tea coloured" clear liquid, slightly viscous clear liquid with light yellow/brown tint Pinkish-white paint like solids with a clear pink liquid beneath Clear liquid

03_03330 Revitol

Varn Products Co Ltd

Propan-2-ol (5-10%), 2Butoxyethanol (1-5%), Ethanediol (1-5%), soluble in water, pH 9.5 [in concentrate] heavy aromatic solvent naphtha (30-35%), Phosphoric acid (1-2%), emulsifies with water, nonoxidising, pH n/a NTA 3NA (<5%), alkylphenylethoxylate (<5%), Water (<50%) Sodium Phosphate (<5%), Potassium Phosphate (<5%), Glycol (<5%), Phosphate Ester (<5%), Butyl Glycol (<5%)

03_03331 Heavy duty Varn Products Co Ltd plate cleaner

03_03332 Cellatack

Pretec Services Ltd Torquay

Not analysed

Spectrum 4160

Wolstenholme Graphic Industries, West Sussex

Citric Acid (1-5%), colourless to 5chloro2methyl-2Hlight yellow, isothiazolin3one (1%w/w), clear to hazy 2methyl-2H-isothiazolin3one (1%w/w), buffer salts, surfactants, high boiling polyvalent alcohols, biocide, pH slightly acidic, aqueous solution soluble in water heavy aromatic solvent, naphtha (10-30%), miscible in water Petroleum distillate (50­ 80%w/w), Xylene (1-5%w/w), Propylbenzene (1-5%w/w), Isopropylbenzene (1-5%w/w), 124+135 TMB (2-10%w/w), Phosphoric Acid (1-5%w/w), 44

Not analysed

Spectrum 2011

Wolstenholme Graphic Industries, West Sussex Agfa Gevaert Ltd,

Not Fortakleen analysed

HSL Sample Number

Product Name

Supplier

MSDS

Visual Description

Citric Acid (5-10%w/w), Water (10-30%w/w) Not analysed Kleergum Agfa Gevaert Ltd, Petroleum distillate (50­ 80%w/w), 5chloro2methyl-2Hisothiazolin3one (0-0.1%w/w), 2methyl-2H-isothiazolin3one (00.1%w/w), Phosphoric Acid (15%w/w), Pine Oil (5-10%w/w), Water (10-30%w/w) 3-Butoxypropan-2-ol (20-50%), kerosine (unspecified) (>50%), insoluble in water 1-methoxy-2-propanol (100%) A solution of alkali salts and wetting agents. Bpt 100ºC pH 4.2 to 10.5 Water Soluble Clear Liquid Clear Liquid

Not analysed

UV Wash 8036 6

Coates Lorilleux

Leics. Not Ultraking Registered Washup

BASF Printing Systems Ltd Openshaw Ltd Todmorden

11239/05 Spectrum
6045

11240/05 Vulcan
Plate Cleaner

PPS Vulcan Comsumables 0-1% Nonyl Phenol Ethoxylate semi viscous Mitcham & Ethylene Oxide [37205-87-1] milky white Terpenes 10-30% [5989-27-5], liquid Solvent Naphtha 5-10%[6474294-5] solvents and detergents Ultrachem , London Tewtrell Ltd Birmingham n-Heptane 60-100% 1,3-Dioxolane 10-30% Paraffinic Hydrocarbons 20-75%, Nonyl Phenol Ethoxylate 5-30% Clear Liquid Clear Liquid

11241/05 New
Degreaser

11242/05 TruWash
No 4

45


11.3

APPENDIX 3 TABLES OF GLOVE PUNCTURE RESISTANCES

Table A3.1 Puncture Resistance in Newtons before and after 100% break-through time or 480 mins (data from KCL report)
Before Glove Material Thick­ Original ness in puncture mm resistance 0.84 0.38 0.38 0.38 0.4 0.2 0.11 0.98 2.2 1.5 1.3 0.65 68 60 59 46 71 18 15 26 42 46 41 33 Care Gel After 100% break-through time (or 480 mins) Heavy Duty Plate Cleaner 23 24 24 47 21 11 4 13 45 34 37 17 News 100 Natural Blanco ABC wash 1 111 Meter X Ultraking

G25BMarigold Nitrile 37-655 Ansell 37-675 Ansell 927 Poly-co 730 KCL 743 KCL 740 KCL 1651 Marigold 660-11 Showa 604 North 720 KCL Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nat. Latex PVC PVC Chloroprene

61 53 50 58 39 16 10 22 27 36 34 17

52 66 66 49 74 20 11 10 38 41 43 14

52 66 66 49 62 20 10 10 38 40 41 19

79 74 82 54 79 33 6 19 22 34 49 29

34 30 38 46 76 26 7 9 26 26 48 25

22 15 18 39 14 20 4 18 34 29 39 12

23 25 17 35 13 12 5 20 37 25 37 17

G44RMarigold Nitrile/Latex

Key: bold = no breakage White on grey = Difference <=10% between Puncture resistance after BTT than before permeation test

Table A3.2 Puncture Resistance in Newtons before and after 50% break-through time or 240 mins (data from KCL report)
Glove Material Thick­ Original ness in puncture mm resistance 0.84 0.38 0.38 0.38 0.4 0.2 0.11 0.98 2.2 1.5 1.3 0.65 68 60 59 46 71 18 15 26 42 46 41 33 Care Gel Heavy News Natural Blanco ABC Duty 100 wash 1 111 Plate Cleaner
35 28 54 88 46 57 70 76 83 99 68 82 67 55 11 9 17 17 12 21 77 24 17 31 72 17 18 26 40 32 39 16 47 22 41 40 25 33 43 30 11 12 18 35 28 46 18 16 41 31 37

Meter X

Ultraking

G25B Marigold Nitrile 37-655 Ansell 37-675 Ansell 927 Poly-co 730 KCL 743 KCL 740 KCL 1651 Marigold 660-11 Showa 604 North 720 KCL Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nat.Latex PVC PVC Chloroprene

61 62 54 53 52 12 10 23 33 21 31 20

21 20 44 49 40 16 5 19 36 27

18 38 32 28 26 22 9 26 40 25 40 23

G44R Marigold Nitrile/Latex

Key: bold = no breakage

(not reported for 50% BTT)

White on grey = Difference <=10% between Puncture resistance after BTT than before permeation test 47

Table A3.3 Percentage difference in Puncture Resistance
before and after 50% break-through time or 240 mins (data from KCL report) Before (Newton)
Glove Material Thick­ ness in mm 0.84 0.38 0.38 0.38 0.4 0.2 0.11 0.98 2.2 1.5 1.3 0.65 Original puncture resistance 68 60 59 46 71 18 15 26 42 46 41 33 Care Gel

% difference from “Before” result after 50% break-through time (or 240 mins)
Heavy Duty Plate Cleaner
-48 -52 -10

News 100

Natural Blanco 1 ABC Meter Ultrawash 111 X king

G25B Marigold 37-655 Ansell 37-675 Ansell 927 Poly-co 730 KCL 743 KCL 740 KCL 1651 Marigold 660-11 Showa 604 North 720 KCL

Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nat. Latex PVC PVC Chloroprene

-11 +4 -9 +15 -28 -33 -38 -12 -20 -54 -25 -39

+29 -22 -4

+3 +27 +41

+44 +15 +38 +45

-41 -48 -37

-69 -66 -26 +5 -44

-74 -36 -46 -39 -63 +23 -39 +2 -4 -45 -2

-23 -38 -41 -35 -6 -25 -20

+8 +31 +10 +19

+2 -7 +19 +1 -3 -37 -20 -32 -15 -39 +12 -44

-13 -69 -28 -14 -41

G44R Marigold Nitrile/Latex

-29 -5 -52 +14 -31

-11 -3 -24

-28 +5 -9

-51

-30

Key: bold = no breakage

(not reported for 50% BTT)

White on grey = Difference <=10% between Puncture resistance after BTT than before permeation test

48

11.4 APPENDIX 4 INITIAL ON-SITE MEASUREMENTS AT COMPANY A
Company A 2 Subject ID Task 19/11/2003 Time Sampling duration Types of sample Notes Analysed for Urine PGME µmol/l Air PGME ppm Urine DPGME mmol/mol Air Air Air Air Air Air Air Air Air Air Air Phthallic Anhydride ppm <1 <1 <1 <1 4 <1 <1 <1 <1 <1

A1 A2 A3 A4 A5 A6 Static Static Static Static A1-6 A1-6 A1-6 A1-6 A1-6 A1-6 Company A 3 Subject ID

Plate + Roller Roller Clean Ink mixing Roller Clean Roller Clean Plate Clean x20 Corona 704 Corona 706 Corona 705 Komori 5 Room 2

10:35 12:40 09:35

09:50 11:50 11:50 11:50 12:40 AM PM ? PM AM ?

239 mins 10 mins 167 mins 223 mins 207 mins 42 mins 157 mins* 166 mins 161 mins 10 mins ? no label ? no label ? no label ? no label ? no label ? no label

Personal Passive Tenax Personal Passive Tenax Personal Passive Tenax Personal Passive Tenax Personal Passive Tenax Personal Passive Tenax Static Pumped Tenax Static Pumped Tenax Static Pumped Tenax Static Pumped Tenax Urine Urine Urine Urine Urine Urine

Roland 704 Room 2 Roland 705 Roland 705 G25B *pump failed

Room 2 Any 1 of 6 Any 1 of 6 Any 1 of 6 Any 1 of 6 Any 1 of 6 Any 1 of 6

VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME VOCs + PGME PGME PGME PGME PGME PGME PGME

3 <1 10 <1 <1 <1 <1 <1 <1 <1 3 mmol 5 mmol ND mmol 14 mmol 3 mmol ND mmol Permeatec Urine PGME µmol/l Air PGME ppm

TMB’s ppm C6-C11 Dippm Propylene Glycols ppm (DPG) 3 Y Y <1 Y Y 1 Y Y 3 Y Y 1 Y Y 4 Y Y 5 Y Y 4 Y Y 2 Y Y 3 Y Y present but not quantified

Propan-2- Benzaldeh Ethylbenze Acetopheno Benzoic Phenols Isophthala ol ppm ydes ppm ne ppm ne ppm acid ppm ppm dehyde ppm 13 40 17 11 9 16 4 4 4 20 <1 <1 <1 <1 26 <1 <1 <1 <1 11 <1 <1 <1 <1 3 <1 <1 <1 <1 2 <1 <1 <1 <1 23 <1 <1 <1 <1 9 <1 <1 <1 <1 124 <1 <1 <1 <1 3 <1 <1 <1 <1 30 <1 <1 <1 <1 2 <1 <1 <1 <1 24 <1 <1 <1 <1 <1

18/06/2004 Task Time Sampling duration 14 min 14 min 14 min 11 min 11 min 11 min Types of sample Notes Analysed for

PGME µg

A3 A3 A3 A3 A3 A3 A3 A3 A3 A7 A7 A7 A8 A8 A8 A8 A8 Static Static A9 A9 A9 A9 A9 A9 12 subjects inc A8, A9

Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Ink mixing Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Komori 5 Room 2 Komori 5 Room 2 Roller Clean Roller Clean Roller Clean Plate Clean Plate Clean Plate Clean NOT ink mix

10:20 10:20 10:20 11:45 11:45 11:45 pre-shift mid-shift end shift pre-shift mid-shift end shift 10:37 10:37 10:37 12:40 15:30 15:30 15:30 11:30 11:30 11:30 13:30 13:30 13:30 all

22 min 22 min 22 min 10 min 22 min 27 min 27 min 46 min 46 min 46 min 35 min 35 min 35 min

Personal Pumped Tenax Permeatec Lt Knuckle Permeatec Lt Index Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Index urine urine urine urine urine urine Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Personal Pumped Tenax Permeatec Rt Knuckle Static Pumped Tenax Static Pumped Tenax Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Index Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Index urine x 36

r.handed Run 1 Run 1 Run 2 Run 2 Run 2

supervisor? supervisor? supervisor? Komori 5 Room 2 Komori 5 Room 2 Komori 5 Room 2 Komori 5 Room 2 Komori 5 Room 2 Komori 5 Room 2 Komori 5 Room 2 Corona 704 Corona 704 Corona 704

all non-mix duties

PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME

50.5 ppm 356 µg 267 µg 70 ppm 19 µg 350 µg ND 8 8 ND 3 2 <LoD µg <2 µg <2 µg <2 µg <LoD ppm (ND) <LoD ppm (ND) 0.07 ppm 0.08 ppm 0.14 ppm <2 µg <2 µg <2 µg <2 µg ND x 36 (ND) 0.05 ppm

49

11.5 APPENDIX 5 ON-SITE MEASUREMENTS AT COMPANY B
Company B 1 Subject ID 06/11/2003 Task Time Sampling duration 23 63 91 43 50 Types of sample Notes Analysed for Urine PGME µmol/l ND 1 mmol 3 mmol 3 mmol Air Air Air iso­ propanol ppm 13 ppm 1 ppm 2 ppm 8 ppm 3 ppm Air Air Air Xylenes ppm 0.9 ppm Air Ethyl toluenes ppm 4.7 ppm Air Air Urine DMB acid mmol/mol

B1 B2 B3 B4 B3 Company B 2 Subject ID

Plate +Roller Clean supervising? Roller Clean Roller Clean Plate Clean 21/09/2004 Task

11:30 11:30 11:40 11:30 13:15

Personal Pumped Tenax Personal Pumped Tenax Personal Pumped Tenax Personal Pumped Tenax Personal Pumped Tenax

Qualitative Qualitative Qualitative Qualitative Leant on plates

VOCs VOCs VOCs VOCs VOCs

Aliphatic Aromatics+T C7 ppm erpenes ppm 4 ppm 1 ppm 1 ppm 4ppm 9 ppm 2 ppm 23 ppm 1 ppm 3 ppm 12 ppm Permeatec

Permeatec Permeatec Time Sampling duration 13 min 13 min 13 min 13 min 32 min 32 min 32 min 32 min 23 min 23 min 23 min 23 min 23 min Types of sample Notes Analysed for Heptane µg 124 TMB µg

B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B3 B2 B2 B5 B5 B5

Plate Clean x3 Plate Clean x3 Plate Clean x3 Plate Clean x3 Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean All duties All duties All duties All duties All duties All duties All duties All duties Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean All duties All duties All duties All duties All duties ? ? ? ? ?

09:30 09:30 09:30 09:30 10:30 10:30 10:30 10:30 16:15 16:15 16:15 16:15 16:15 Pre-shift ? no label ? no label 11:00 13:25 14:45 15:40 16:25 07:00 07:00 07:00 10:30 10:30 10:30 10:30 16:15 16:15 16:15 16:15 Pre-shift 09:00 11:30 14:40 16:50 Pre-shift 16:30 Pre shift 09:10 16:15

10 min 10 min 10 min 32 min 32 min 32 min 32 min 40 min 40 min 40 min 40 min

Personal Pumped Tenax Permeatec Lt Thumb Permeatec Lt Knuckle Permeatec Rt Hand Personal Passive Tenax Permeatec Lt Knuckle Permeatec Lt Thumb Permeatec Rt Knuckle Personal Passive Tenax Personal Passive Tenax Permeatec Lt Knuckle Permeatec Lt Thumb Permeatec Rt Knuckle urine urine urine urine urine urine urine urine Personal Pumped Tenax Permeatec Rt Thumb Permeatec Rt Knuckle Personal Pumped Tenax Permeatec Rt Thumb Permeatec Rt Knuckle Permeatec Lt Knuckle Personal Pumped Tenax Personal Passive Tenax Permeatec Rt Knuckle Permeatec Lt Knuckle urine urine urine urine urine urine only urine only urine only urine only urine only

video gloved gloved Ungloved Fire Alarm Fire Alarm Fire Alarm Fire Alarm

Fire Alarm Fire Alarm Fire Alarm Fire Alarm

VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs DMB DMB DMB DMB DMB DMB DMB DMB VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs VOCs DMB DMB DMB DMB DMB DMB DMB DMB DMB DMB

19 µg 20 µg 43 µg 235 µg 56 µg 115 µg

<8 µg 21 µg 1150 µg 89 µg 11 µg 30 µg

37 µg <8 µg 12 µg

45 µg <8 µg 27 µg

C6-C11 ppm Toluene Total ppm Aromatics µg 22 ppm 0.11 ppm 1070 µg 330 µg 4500 µg 140 ppm 5 ppm 625 µg 325 µg 350 µg 8 ppm <0.8 ppm 4 ppm <0.8 ppm 450 µg 370 µg 275 µg

C4 TMB’s ppm benzene ppm 26 ppm 8.3 ppm

5 ppm

22 ppm

4 ppm

27 ppm

<0.8 ppm <0.8 ppm

4 ppm 4 ppm

3 ppm 7 ppm

10 ppm 11 ppm

5.85 7.27 10.9 37.4 62.2 49.4 41.7 40.3 2.5 ppm <8 µg <8 µg 17 µg 53 µg 22 µg <8 µg <8 µg <8 µg 14 µg 48 µg 61 µg 568 µg 32 ppm 140 µg 170 µg 275 µg 26 ppm 76 ppm 140 µg 65 µg 72 µg 52 µg 540 µg 580 µg 15.04 16.26 22.28 46.84 48.62 3.62 11.02 1.91 1.67 13.52 0.07 ppm <0.8 ppm 2 ppm <0.8 ppm 7 ppm 10 ppm 12 ppm 1 ppm 9 ppm 10 ppm 0.2 ppm 3 ppm 10 ppm 16 ppm 12 ppm <0.03 ppm 0.5 ppm 2.5 ppm 15 ppm 2.5 ppm

50

11.6 APPENDIX 6 ON-SITE MEASUREMENTS AT COMPANY A
Company A 4 Subject ID 21/04/2005 and 22/04/2005 Task Time Sampling duration 17 17 17 Types of sample Notes Analysed for Permeatec PGME µg Urine PGME µmol/l Air PGME ppm Permeatec DPGM µg Urine DPGME mmol/mol Air DPGME ppm 6 10 <5 2 11 3 7 ND 45 51 40 ND ND ND ND 7 6 3 3 4 5 ND 13 8 5 0.2 29 22 11 29 16 26 ND ND 6 4 4 0.1 15 6 0.1 53 13 22 0.3 61 181 5 ND ND 1 2 14 2 5 8 7 3.1 0.5 ND ND 24.4 7 2.9 0.1 0.1 5 1.5 <0.1 <0.1 6.5 1.9 0.1 <0.1 6.1 2.8 0.1 <0.1 13.6 5.6 0.1 <0.1 2.8 1.1 <0.1 ND Air Sum C6­ C11 ppm 2.3 Air Toluene ppm 0.1 Air Aliphatic C7 ppm <0.1 Air Acetone ppm

A10 A10 A10 A10 A10 A10 A10 A12 A12 A12 A12 A12 A12 A12 A12 A12 A12 A12 A12 A12 A12 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A14 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18 A18

Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Plate Clean Plate Clean Plate Clean Plate Clean Plate Clean Plate Clean Plate Clean Roll+Plate clean Roll+Plate clean Roll+Plate clean Roll+Plate clean Roll+Plate clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean

07:42 07:45 07:45 Pre shift End of shift Pre shift End of shift 11:34 11:30 11:30 11:30 Pre shift 08:30 09:45 10:40 16:00 End of shift Pre shift 09:00 13:36 End of shift 12:46 12:40 12:40 12:40 16:20 16:20 16:20 16:20 16:20 16:20 16:20 Pre shift PM End of shift Pre shift End of shift 07:41 07:40 07:40 14:23 14:20 14:20 14:20 07:19 07:20 07:20 07:20 07:49 Pre shift PM ? End of shift Pre shift AM 12:30 End of shift

35 35 35 35

27 27 27 27 112 112 112 112 112 112 112

21 21 21 25 25 25 25 29 29 29 29 400

Personal Pumped Tenax Permeatec Lt Knuckle Permeatec Lt Thumb Urine Urine Urine Urine Personal Pumped Tenax Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Personal Pumped Tenax Permeatec Lt Knuckle Permeatec Rt Knuckle Permeatec Lt Thumb Permeatec Rt Thumb Permeatec Lt Finger Permeatec Rt Finger Urine Urine Urine Urine Urine Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Personal Pumped Tenax Urine Urine Urine Urine Urine Urine Urine Urine

Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 1 AM Day 1 AM Day 1 AM Day 1 PM Day 1 PM Day 1 PM Day 1 PM Day 2 Day 2 Day 2 Day 2 until 14:29 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2

VOCs + PGME DPGM DPGM DPGME DPGME DPGME DPGME VOCs + PGME DPGM DPGM DPGM DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME VOCs + PGME DPGM DPGM DPGM VOCs + PGME DPGM DPGM DPGM DPGM DPGM DPGM DPGME DPGME DPGME DPGME DPGME VOCs + PGME DPGM DPGM VOCs + PGME DPGM DPGM DPGM VOCs + PGME DPGM DPGM DPGM VOCs + PGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME

0.1

51

11.6 APPENDIX 6 ON-SITE MEASUREMENTS AT COMPANY A
Company A 4 Subject ID 21/04/2005 and Task 22/04/2005 Time Sampling duration 40 40 40 40 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 42 Run 1 Run 1 Run 1 38 38 38 38 437 31 31 31 31 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2 Day 2 Day 2 12 12 12 12 12 12 Day 2 12 Day 2 Day 2 Types of sample Notes Analysed for Permeatec PGME µg Urine PGME µmol/l Air PGME ppm Permeatec DPGM µg Urine DPGME mmol/mol Air DPGME ppm 5.6 42 45 12 1 ND ND 8 2 5 5 0.1 23 53 21 0.3 67 32 35 ND 0.1 96 189 370 ND ND ND 1 3 8 10 8 3 4 5 8 4 4 0.1 7 5 5 0.1 38 <5 43 29 ND ND 1 1 3 7 8 2 6 6 7 52 6.5 2 ND 13.9 8.5 3.3 <0.1 0.1 22.2 2.5 5 0.5 1.1 ND <0.1 ND <0.1 9.4 6.3 1.4 <0.1 <0.1 5.9 3.1 <0.1 <0.1 Air Sum C6­ C11 ppm 2.3 Air Toluene ppm <0.1 Air Aliphatic C7 ppm <0.1 Air Acetone ppm

A15 A15 A15 A15 A15 A15 A15 A15 A15 A15 A15 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A9 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17 A17

Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean Roller Clean

11:31 11:30 11:30 11:30 Pre shift 09:40 11:10 End of shift Pre shift AM End of shift 11:40 11:40 11:40 11:40 14:08 14:00 14:00 14:00 07:42 09:35 09:40 09:40 09:40 Pre shift 07:50 ? 10:15 13:00 14:05 17:00 End of shift Pre shift 09:15 11:40 13:15 14:15 End of shift 07:38 07:40 07:40 07:40 13:27 13:30 13:30 13:30 13:30 13:30 Pre shift 09:00 11:40 12:40 14:15 16:20 End of shift Pre shift 09:45 12:30 End of shift

Personal Pumped Tenax Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Urine Urine Urine Urine Urine Urine Urine Personal Pumped Tenax Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Personal Pumped Tenax Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Personal Pumped Tenax Permeatec Knuckle Permeatec Thumb Permeatec Finger Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Forearm Permeatec Upper Chest Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine Urine

Day 1 Day 1 Day 1 Day 1

Day 1 am Day 1 Day 1 Day 1 Day 1 pm Day 1 pm Day 1 pm Day 1 pm Day 2 am Day 2 am Day 2 am Day 2 am Day 2 am

Day 2 am Day 2 am Day 2 am Day 2 am Day 2 pm Day 2 pm pad missing Day 2 pm open air open air Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2

VOCs + PGME DPGM DPGM DPGM DPGME DPGME DPGME DPGME DPGME DPGME DPGME VOCs + PGME DPGM DPGM DPGM VOCs + PGME DPGM DPGM DPGM VOCs + PGME VOCs + PGME DPGM DPGM DPGM DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME VOCs + PGME DPGM DPGM DPGM VOCs + PGME DPGM DPGM DPGM DPGM DPGM DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME

ND

11.6 APPENDIX 6 ON-SITE MEASUREMENTS AT COMPANY A
Company A 4 Subject ID 21/04/2005 and Task 22/04/2005 Time Sampling duration 21 Day 1 Run 1 Day 1 Run 1 Day 1 Run 1 Day 1 Run 2 Day 1 Run 2 Day 1 Run 2 Day 2 Run 1 Day 2 Run 1 Day 2 Run 1 Day 2 Run 1 41 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 6am Day 1 44 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 33 Day 2 Run 1 Day 2 Run 1 Day 2 Run 1 Day 2 Run 1 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 Day 2 Run 2 Day 1 Day 1 Day 1 Day 1 Day 2 457 Types of sample Notes Analysed for Permeatec PGME µg Urine PGME µmol/l Air PGME ppm Permeatec DPGM µg Urine DPGME mmol/mol Air DPGME ppm Air Sum C6­ C11 ppm Air Toluene ppm Air Aliphatic C7 ppm Air Acetone ppm

A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A3 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 A19 Static A1 A1 A1 A1 A11 A11 A11 A11 A11 A11 A13 A13 A13 A13 A13 A8 A8 A8 A16 A16 A16 A16 A16 A16 A16 A16

Ink mixing 14:45 Ink mixing 14:45 Ink mixing 14:45 Ink mixing 14:45 Ink mixing ? Ink mixing ? Ink mixing ? Ink mixing ? Ink mixing ? Ink mixing ? Ink mixing ? Ink mixing 14:35 Ink mixing 14:35 Ink mixing 14:35 Ink mixing 14:35 Ink mixing 14:35 Ink mixing 14:35 Ink mixing Pre-shift Ink mixing 11:49 Ink mixing 11:49 Ink mixing 11:49 Ink mixing 11:49 Ink mix+Bowl clean 09:45 Ink mixing 10:00 Ink mixing 10:00 Ink mixing 10:00 Ink mixing 10:00 Bowl Clean 10:00 Bowl Clean 10:00 Bowl Clean 10:00 Bowl Clean 10:00 Bowl Clean 10:00 Ink mixing Pre-shift 6am Ink mixing 11:20 Ink mixing 12:30 Ink mixing 10:30 Ink mix+Bowl clean am side of printer 07:23 ? Pre shift ? 16:40 ? Pre shift ? 09:45 ? Pre shift ? 15:00 ? End of shift ? Pre shift ? 10:15 ? End of shift ? Pre shift ? 14:15 ? End of shift ? Pre shift ? End of shift ? Pre shift ? AM ? End of shift ? Pre shift ? 08:30 ? End of shift ? Pre shift ? AM ? AM ? 13:30 ? End of shift

Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Forearm Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Forearm Permeatec Upper Chest Urine Personal Pumped Tenax Permeatec Rt Finger Permeatec Rt Knuckle Permeatec Rt Thumb Personal Pumped Tenax Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Forearm Permeatec Rt Knuckle Permeatec Rt Thumb Permeatec Rt Finger Permeatec Rt Forearm Permeatec Upper Chest Urine Urine Urine Urine Urine Static Pumped Tenax Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only Urine only

Day 1 Run 1 sealed sealed sealed sealed sealed sealed sealed sealed sealed open air Day 2 Run 2 sealed sealed sealed open air open air should be PGME Day 2 Run 1 open air open air open air Day 2 sealed sealed sealed open air sealed sealed sealed open air open air should be PGME should be PGME should be PGME should be PGME should be PGME until 14:40 Day 1 Day 1 Day 2 Day 2 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2 Day 2 Day 1 Day 1 Day 1 Day 2 Day 2 Day 2 Day 2 Day 2

PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME DPGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME PGME DPGME DPGME DPGME DPGME DPGME VOCs + PGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME DPGME

47 15 20 23 7 8 7 7 10 7 26 18.7 7 9 6 270 258 re-do? 17.8 789 33 741 70.6 15 19 22 61 8 13 3 2357 977 not done not done not done not done not done ND 1 3 3 5 ND 1 9 2 6 6 ND 1 8 4 6 3 4 5 ND 1 13 2 8 7 7 7 2 3 1 3 5 4.2 0.4 ND ND 34.2 2

53

54


55


Published by the Health and Safety Executive  01/07

Health and Safety  Executive

Use of chemical protective gloves to control dermal exposures in the uv lithographic printing sub­sector
The printing industry is one of the largest sectors in the UK. The chemicals and solvents used in the printing sector are known to cause dermatitis. This project was designed to identify the most appropriate chemical protective glove for each work activity in this sector, and review the way each work activity is carried out to try to reduce exposure risk.  Solvent chemical mixtures and chemical protective glove materials were identified in the lithographic printing industry, and workplace visits showed how the gloves were used. The printers maintained a high standard of cleanliness with the inks, however they did not appear to regard the solvents as skin hazards. There were no current cases of dermatitis.  Nitrile gloves of 0.4mm thickness (already in use) were found to resist permeation by the greatest proportion of the solvents, tested on specific chemical products. These gloves are recommended as an initial (default) choice for general use in lithographic printing. Particularly aggressive chemicals may require thicker, or different types of, gloves.  This information has been used to produce specific task­ based guidance for COSHH Essentials for Printers.  This report and the work it describes were funded by the Health and Safety Executive (HSE). Its contents, including any opinions and/or conclusions expressed, are those of the author alone and do not necessarily reflect HSE policy.

RR525

www.hse.gov.uk