Project Profile - LAP TOP BAG
INTRODUCTION
Laptop Bags are used for carrying Laptop Computers safely and securely while
you are on the move. They come in different shapes and designs, suiting the
customer interests. There are a few varieties of the item, viz., Women Laptop Bags,
Laptop Messenger Bags, Laptop Shoulder Bags, Laptop Backpacks, Laptop Sleeves,
Hard Shell Laptop Bags, Rolling Laptop Bags, Laptop Bags for Laptop Accessories,
etc. Of them, Laptop Shoulder Bags and Laptop Backpacks are of chief use.
MARKET POTENTIAL
Nowadays, there is growing demand of these items in the society, especially
with IT revolution worldwide. IT Professionals, Executives, Businessmen and others
have started switching over from Desktop Computers to Laptop Computers for easy
use. Laptop Computers are prone to scratches and damage during move. Laptop
Bags prevent such destruction of the units and keep them handy, new and intact.
Hence there is great demand for these items both in the domestic and international
markets and people do not mind paying for them because of their great utility and
attraction.
BASIS AND PRESUMPTIONS
1.
Efficiency and working hours
Single shift basis consisting of 8
hours per day, 25 working days in a
month and 300 working days in a
year.
2.
Time period for achieving the
full envisaged capacity
utilization
5 years
3.
Labour & wages
4.
Interest rate for fixed working
capital
16 %
5.
Margin money
25 %
6.
Operative period of the project
7.
Land and building
8.
Pay back period of loan
Monthly basis
5 to 10 years.
Rented.
10 to 12 years.
IMPLEMENTATION SCHEDULE
1.
Registration and other formalities
1 month
2.
Land acquisition and quotation
2 months
3.
Construction work
4 to 6 months
4.
Machinery purchase and installation
2 to 3months
5.
Trial production
1 month
Total
12 months
TECHNICAL ASPECTS
(i) PRODUCTION DETAILS & PROCESS OF MANUFACTURE:
The components are marked as per the pattern on Rexene, Lining Rexene and
are cut out. Then, adhesive is applied on the components and lining attached.
Edges are beaded with beading wires and zips attached. Then, the components are
assembled and stitched with the help of post-bed/cylinder bed sewing machine. The
excess lining is trimmed and bags are reversed inside out. Handles, fancy fittings,
buttons, etc are attached. Excess threads are trimmed and finishing done. The bags
are stamped brand name, inspected and packed for dispatch.
(ii) QUALITY SPECIFICATION: As per the customers’ requirement.
(iii) Production Capacity:
Sl Item
No.
1. Lap Top Bag
Quantity
Rate (Rs.)
Value (Rs.)
30,000 Nos.
1300/bag
3,90,00,000/-
(iv) Motive Power (Approximate):
5 HP
(v) Pollution Control:
There is no pollution from the production of Lap Top Bag. Hence, arrangement
of pollution control does not arise.
(vi) Energy Conservation:
The workers should be properly trained to operate the machines as and when
required. They should be cautious to yield maximum units during the machine
operation and should not be allowed to run the machine by motive power
unnecessarily. The electrical line should be properly made and checked at regular
intervals.
FINANCIAL ASPECTS:
1. Fixed Capital:
Land & Building
Rented – 4000 sq. ft.
2. Machinery and Equipment:
Rs. 8,000 per month
Sl.N Description of Machinery Imp/Ind Qty Nos
Rate
Value
o.
& Equipment
1.
Post bed sewing
machine (single needle)
2.
Cylinder bed sewing
machine
3.
Stamping machine
4.
.
(Rs.)
(Rs.)
Imp.
3
65,000
1,95,000
"
3
70,000
2,10,000
Ind.
1
20,000
20,000
Strap cutting machine
"
1
25,000
25,000
5.
Tools & Equipment
"
15,000
6.
Electrification &
Installation charges@
10% of the cost of
machines
"
45,000
7.
Cost of Office equipment
"
50,000
Total
3. Pre-operative Expenses
Total Fixed Capital (2+3)
5,60,000
Rs. 30,000
Rs.5,90,000
WORKING CAPITAL (per month)
(i) Personnel/Technical (per month)
Sl.No. Description
No.
Salary (Rs.)
Total (Rs.)
1.
Manager
1
6,000
6,000
2.
Supervisor
1
3,500
3,500
3.
Mechanic
1
3,500
3,500
4.
Accountant-cumStorekeeper
1
5,000
5,000
5.
Clerk-cum-Typist
1
3,000
3,000
6.
Peon
1
2,000
2,000
7.
Watchman
1
2,000
2,000
8.
Machine Operators
6
3,500
21,000
9.
Skilled Workers
4
3,000
12,000
10.
Unskilled Workers
4
1,500
6,000
Total
Add perquisites @ 20% on
salary
Grand Total
(ii) Raw Materials (per month)
64,000
12,800
76,800
Sl.No. Description
Qty
Rate
Amount (Rs.)
1.
Imported Rexene
5000 mtrs
400/mtr
20,00,000
2.
Lining Rexene
2500 mtrs
150/mtr
3,75,000
3.
U Foam Sheets
1250 Nos.
30/sheet
37,500
4.
Card Board
1250 Nos.
50/sheet
62,500
5.
Grinderies (Zip,
Button, Fittings,
etc.)
2500 Nos.
100/No.
2,50,000
6.
Packing materials
per 2500 bags
10/per bag
25,000
Total
27,50,000
(iii) Utilities (per month)
Sl.No. Description
Amount (Rs.)
1.
Power
4,500
2.
Water
500
Total
(iv) Other Contingent Expenses (per month)
Sl.No. Description
5,000
Amount (Rs.)
1.
Repair & maintenance
1,000
2.
Postage and Stationery
1,000
3.
Transport charges
2,000
4.
Telephone
2,000
5.
Advertisement and publicity
2,000
6.
Packing & forwarding charges
1,000
7.
Insurance
2,000
8.
Misc. Expenses
1,000
9.
Rent
8,000
Total
(v) Total Recurring Expenditure (per month)
Sl.No. Description
28,000
Amount (Rs.)
1.
Personnel - Salaries and wages
2.
Raw Materials
3.
Utilities
4.
Other contingent expenses
76,800
27,50,000
5,000
20,000
Total Working capital per month
28,51,800
(vi) Working Capital for 3 months: Rs.85, 55, 400 (Say, Rs.85, 55, 000)
(vii) Total Capital Investment
Sl.No.
Description
Amount (Rs.)
1.
Fixed Capital
2.
Working Capital for 3 months
Total
5,90,000
85,55,000
91,45,000
MACHINERY UTILIZATION
Anticipated utilization of the machinery is about 75% to 90%. All machine
operations are important. Hence, it is difficult to cut power supply to any particular
machine, which is a bottleneck. However, it can be said that machines such as
Sewing Machines occupy an important position in the manufacturing process.
Hence, proper control and monitoring is required so that an even flow of production
is assured. Moreover, the supervisory personnel should be effective enough to
reduce the down time of the machine, carry out regular maintenance of the
machines.
FINANCIAL ANALYSIS
(i) Cost of Production (per year)
Sl No. Description
Amount (Rs.)
1.
Total recurring expenditure per year
2.
Depreciation on machinery &
equipment @ 10%
45,000
3.
Depreciation on furniture, fixtures
@20%
13,000
4.
Interest on Total Capital Investment
@ 16%
Total
3,42,20,000
14,63,000
3,57,41,000
(ii) Turnover (per year)
Sl.No. Description
1.
Lap Top Bags
Quantity
Rate (Rs.)
Value (Rs.)
30,000 Nos. Rs.1300/bg
3,90,00,000
(iii) Net Profit per annum (before taxation)
Annual Turn over
3,90,00,000
Cost of Production (-)
3,57,41,000
Net Profit
32,59,000
(iv) Net Profit Ratio:
= Net Profit x 100 / Turn-over per year
= 32,59,000 x 100 / 3,90,00,000
= 8.3 %
(v) Rate of Return on Total Investment
= Net Profit per year x 100 / Total Capital Investment
= 32,59,000 x 100 / 91,45,000
= 36%
BREAK EVEN ANALYSIS:
(i) Fixed Cost
Sl.No. Description
Amount (Rs.)
1.
Total Depreciation On Machinery
45,000
2.
Depreciation on Tools & Equipment
13,000
3.
Interest on Total Investment
4.
Rent for one year
5.
40% of wages & salaries
3,68,640
6.
40% of other contingents
57,600
7.
Insurance
24,000
Total
BREAK EVEN POINT
B.E.P. = Fixed cost x 100 / Fixed cost + Net Profit
= 30,67,240 x 100 / 30,67,240+ 32,59,000
= 30,67,24,000 / 63,26,240
= 48 %
ADDRESSES OF MACHINERY & EQUIPMENT SUPPLIERS
1.
M/s. Leather & Packing Machinery Corporation,
1/23B, Asaf Ali Road,
New Delhi 110 02