Mini Wheat Flour Mill
Content
MINI WHEAT FLOUR MILL
SERVICE CAPACITY
Value
: 2, 80,000/- Kg Flour (Atta) Per Year
: Rs. 8,40,000/-
MONTH AND YEAR
OF PREPARATION
: July, 2014
PREPARED BY
: Sh. Ravi Ranjan
Investigator (Mechanical)
1. INTRODUCTION
Atta generally as it is known is the flour of
wheat used to make most food items in India, such as
chapatti, roti, naan and puri. Most atta is milled from
the semi-hard wheat varieties, also known as durum
wheat that comprises 90% of the Indian wheat crop,
and is more precisely called Durum Atta.
Hard wheat have a high content of gluten (a
protein composite that gives elasticity), so dough’s
made out of atta flour are strong and can be rolled out
very thin. Indian wheat are mostly Durum wheat,
which are high in protein but less in "bread forming
gluten" so the bread when baked with this flour does
not rise as well and tend to be dense.
Atta is the Hindi or Urdu word for dough; it is used by metonymy to mean
"flour used for baking". Atta refers to the pulverized whole wheat with brownish
white color. In India common term used for atta is "chakki atta" which is mostly used
in rural areas. Chakki atta is ground wheat without any additions or subtractions,
and is thus in more natural form. The word Chakki derives its meaning from
traditional Indian way of grinding wheat in between two stone plates modern day
flour mills use stone crushers in the flour milling process.
2. MARKET POTENTIAL
Wheat Flour or Atta is the predominantly used in food items in India, such as
chapatti, roti, naan and puri and in sweat items too like halwa, pakoda, etc. Owing
to the public distribution system providing whole wheat which has to be grounded
and also purchasing wheat from open market and grinding it will be cheaper than
the flour available in market and we have the option to grind it to the consistency
required. These advantages generate a huge market potential for Mini Wheat Flour
Mill.
-83-
Mini Wheat Flour Mill
3. BASIS AND PRESUMPTIONS
i.
The Project is based on single shift working of 8 hours a day & 75% efficiency.
ii.
The rental value of the workshop has been taken at prevailing rates.
iii.
The cost of machinery and equipment indicated in the Profile refers to a
particular make and prices are approximate to those prevailing at the time of
preparation of the Project Profile.
iv.
The provision made in respect of consumables, personnel, and overhead etc.,
has been made at the prevailing rates and are approximate only.
v.
The rate of interest has been made@ 14% per annum. .
vi.
The labour charges are based upon those prevailing in local market.
4. IMPLEMENTATION SCHEDULE
The main activities in the implementation of the project have been listed and
the average time for implementation of the project is estimated at 2 – 2 ½ months as
many activities can be taken up simultaneously.
Period (in Weeks)
1.
Preparation of project report
1
2.
Registration and other formalities
½
3.
Sanction of loan
2
4.
Purchase of machinery and equipments, etc.
2
5.
Installation and Electrification
2
6.
Recruitment of Personnel
1
5. TECHNICAL ASPECTS
5.1. Process Outline
The wheat provided by the customers is poured in to the hopper of the machine
which feed the materials to the grinding chamber. The Space between the rotating
grinding plates are adjusted to get the consistency (Coarse/Fine) as desired by the
customer. The ground wheat as flour is collected in bags/drums.
5.2. Service Capacity
Flour (Atta): 2,80,000 kg
5.3. Motive Power
20 KW
5.4. Pollution Control
There is no pollution generated from the process. However to avoid
uneasiness due to the fine dusts, dust collectors can be installed.
-84-
Mini Wheat Flour Mill
6. FINANCIAL ASPECT
6.1. Fixed Capital
Land & Building:
Built up area of 150 to 200 sq. mtrs. on rental basis
6.1.1. Machinery and Equipments
S.No.
Description
Qty.
Value (Rs.)
1
Roller mill body (Aatta Chakki) with 5 HP Motor
1
1,20,000
2
Dust cyclone with airsel dia 960
1
18,000
3
Exhaust Fan (Big)
1
5,000
4
Digital Weighting machine
1
10,000
Total
1,53,000
5
Office furniture & Misc. equipments
L.S.
10,000
6
Electrification and installation @ 10%
L.S.
15,300
10,000
Preoperative expenses
Total
1,88,300
Salary (Rs.)
10,000
8,000
Total
Perquisites @ 15% of salary
Total (Rs.)
10,000
8,000
18,000
2,700
Total
20,700
6.2. Working Capital (per month)
6.2.1. Personnel
S. No.
1
2
Designation
Skilled Workers
Helper/Sweeper
No
1
1
6.2.2. Utilities
1. Power
2. Water
Total
Rs. 9,000
Rs. 500
Rs. 9,500
6.2.3. Other Contingent Expenses
S. No.
1.
2.
3.
4.
Description
Rent
Repair & Maintenance
Miscellaneous
Insurance
Value (Rs.)
8,000
1,000
1,000
500
Total
10,500
6.2.4. Total Recurring Expenditure (per month)
-85-
Rs. 40,700/-
Mini Wheat Flour Mill
6.3. Total Capital Investment
Fixed Capital
Working Capital (for 3 months)
Rs. 1,88,300
Rs. 1,22,100
Total
Rs. 3,10,400/-
Machinery Utilization
All the machinery will be fully utilized. These won’t be any idle capacity.
7. FINANCIAL ANALYSIS
7.1. Cost of Operation (per annum)
S.No.
Description
Amount (Rs.)
1
Total Recurring Cost per year
4,88,400
2
Depreciation on Machinery & Equipment @ 10%
15,300
3
Depreciation on Office Equipment & Furniture @ 20%
2,000
4
Interest on Total Investment @ 14%
43,456
Total
7.2. Turnover (per annum)
Flour (Atta) of 2,80,000 kg @ Rs. 3/- per kg
7.3. Net Profit (per annum)
=
Turnover – Cost of Operation
=
Rs. 2,90,844/-
7.4. Net Profit Ratio
=
Net profit per year
X 100
Turnover per year
= 34.6 %
7.5. Rate of Return
=
Net profit per year
X 100
Total Capital Investment
= 93.7 %
-86-
Rs. 8,40,000/-
5,49,156
Mini Wheat Flour Mill
7.6. Break-even Point
Fixed Cost (Per Annum)
(Rs.)
Rent
96,000
Total Depreciation
17,300
Total Interest
43,456
Insurances
6,000
40% of salary and wages
99,360
40% of other Contingent expenses
(Excluding rent & Insurance)
9,600
Total
2,71,716
B.E.P
=
Fixed Cost
X 100
Fixed Cost + Net Profit
= 48.3 %
Address of Machinery & Equipment Suppliers
1. M/s. Flour Tech Engineers (P) Ltd.
16/5, Mathura Road, Faridabad
2. M/s. Mukul Brothers Engineers Works
P.O. Box325, Kishan Flour Mill Compound, tirhankar Mahveer marg, Merrut -02
3. M/s. Northern Flour Millers Corporation
7, Maqbool Road, Nagadi Main Road, Amritsar-01
-87-
SERVICE CAPACITY
Value
: 2, 80,000/- Kg Flour (Atta) Per Year
: Rs. 8,40,000/-
MONTH AND YEAR
OF PREPARATION
: July, 2014
PREPARED BY
: Sh. Ravi Ranjan
Investigator (Mechanical)
1. INTRODUCTION
Atta generally as it is known is the flour of
wheat used to make most food items in India, such as
chapatti, roti, naan and puri. Most atta is milled from
the semi-hard wheat varieties, also known as durum
wheat that comprises 90% of the Indian wheat crop,
and is more precisely called Durum Atta.
Hard wheat have a high content of gluten (a
protein composite that gives elasticity), so dough’s
made out of atta flour are strong and can be rolled out
very thin. Indian wheat are mostly Durum wheat,
which are high in protein but less in "bread forming
gluten" so the bread when baked with this flour does
not rise as well and tend to be dense.
Atta is the Hindi or Urdu word for dough; it is used by metonymy to mean
"flour used for baking". Atta refers to the pulverized whole wheat with brownish
white color. In India common term used for atta is "chakki atta" which is mostly used
in rural areas. Chakki atta is ground wheat without any additions or subtractions,
and is thus in more natural form. The word Chakki derives its meaning from
traditional Indian way of grinding wheat in between two stone plates modern day
flour mills use stone crushers in the flour milling process.
2. MARKET POTENTIAL
Wheat Flour or Atta is the predominantly used in food items in India, such as
chapatti, roti, naan and puri and in sweat items too like halwa, pakoda, etc. Owing
to the public distribution system providing whole wheat which has to be grounded
and also purchasing wheat from open market and grinding it will be cheaper than
the flour available in market and we have the option to grind it to the consistency
required. These advantages generate a huge market potential for Mini Wheat Flour
Mill.
-83-
Mini Wheat Flour Mill
3. BASIS AND PRESUMPTIONS
i.
The Project is based on single shift working of 8 hours a day & 75% efficiency.
ii.
The rental value of the workshop has been taken at prevailing rates.
iii.
The cost of machinery and equipment indicated in the Profile refers to a
particular make and prices are approximate to those prevailing at the time of
preparation of the Project Profile.
iv.
The provision made in respect of consumables, personnel, and overhead etc.,
has been made at the prevailing rates and are approximate only.
v.
The rate of interest has been made@ 14% per annum. .
vi.
The labour charges are based upon those prevailing in local market.
4. IMPLEMENTATION SCHEDULE
The main activities in the implementation of the project have been listed and
the average time for implementation of the project is estimated at 2 – 2 ½ months as
many activities can be taken up simultaneously.
Period (in Weeks)
1.
Preparation of project report
1
2.
Registration and other formalities
½
3.
Sanction of loan
2
4.
Purchase of machinery and equipments, etc.
2
5.
Installation and Electrification
2
6.
Recruitment of Personnel
1
5. TECHNICAL ASPECTS
5.1. Process Outline
The wheat provided by the customers is poured in to the hopper of the machine
which feed the materials to the grinding chamber. The Space between the rotating
grinding plates are adjusted to get the consistency (Coarse/Fine) as desired by the
customer. The ground wheat as flour is collected in bags/drums.
5.2. Service Capacity
Flour (Atta): 2,80,000 kg
5.3. Motive Power
20 KW
5.4. Pollution Control
There is no pollution generated from the process. However to avoid
uneasiness due to the fine dusts, dust collectors can be installed.
-84-
Mini Wheat Flour Mill
6. FINANCIAL ASPECT
6.1. Fixed Capital
Land & Building:
Built up area of 150 to 200 sq. mtrs. on rental basis
6.1.1. Machinery and Equipments
S.No.
Description
Qty.
Value (Rs.)
1
Roller mill body (Aatta Chakki) with 5 HP Motor
1
1,20,000
2
Dust cyclone with airsel dia 960
1
18,000
3
Exhaust Fan (Big)
1
5,000
4
Digital Weighting machine
1
10,000
Total
1,53,000
5
Office furniture & Misc. equipments
L.S.
10,000
6
Electrification and installation @ 10%
L.S.
15,300
10,000
Preoperative expenses
Total
1,88,300
Salary (Rs.)
10,000
8,000
Total
Perquisites @ 15% of salary
Total (Rs.)
10,000
8,000
18,000
2,700
Total
20,700
6.2. Working Capital (per month)
6.2.1. Personnel
S. No.
1
2
Designation
Skilled Workers
Helper/Sweeper
No
1
1
6.2.2. Utilities
1. Power
2. Water
Total
Rs. 9,000
Rs. 500
Rs. 9,500
6.2.3. Other Contingent Expenses
S. No.
1.
2.
3.
4.
Description
Rent
Repair & Maintenance
Miscellaneous
Insurance
Value (Rs.)
8,000
1,000
1,000
500
Total
10,500
6.2.4. Total Recurring Expenditure (per month)
-85-
Rs. 40,700/-
Mini Wheat Flour Mill
6.3. Total Capital Investment
Fixed Capital
Working Capital (for 3 months)
Rs. 1,88,300
Rs. 1,22,100
Total
Rs. 3,10,400/-
Machinery Utilization
All the machinery will be fully utilized. These won’t be any idle capacity.
7. FINANCIAL ANALYSIS
7.1. Cost of Operation (per annum)
S.No.
Description
Amount (Rs.)
1
Total Recurring Cost per year
4,88,400
2
Depreciation on Machinery & Equipment @ 10%
15,300
3
Depreciation on Office Equipment & Furniture @ 20%
2,000
4
Interest on Total Investment @ 14%
43,456
Total
7.2. Turnover (per annum)
Flour (Atta) of 2,80,000 kg @ Rs. 3/- per kg
7.3. Net Profit (per annum)
=
Turnover – Cost of Operation
=
Rs. 2,90,844/-
7.4. Net Profit Ratio
=
Net profit per year
X 100
Turnover per year
= 34.6 %
7.5. Rate of Return
=
Net profit per year
X 100
Total Capital Investment
= 93.7 %
-86-
Rs. 8,40,000/-
5,49,156
Mini Wheat Flour Mill
7.6. Break-even Point
Fixed Cost (Per Annum)
(Rs.)
Rent
96,000
Total Depreciation
17,300
Total Interest
43,456
Insurances
6,000
40% of salary and wages
99,360
40% of other Contingent expenses
(Excluding rent & Insurance)
9,600
Total
2,71,716
B.E.P
=
Fixed Cost
X 100
Fixed Cost + Net Profit
= 48.3 %
Address of Machinery & Equipment Suppliers
1. M/s. Flour Tech Engineers (P) Ltd.
16/5, Mathura Road, Faridabad
2. M/s. Mukul Brothers Engineers Works
P.O. Box325, Kishan Flour Mill Compound, tirhankar Mahveer marg, Merrut -02
3. M/s. Northern Flour Millers Corporation
7, Maqbool Road, Nagadi Main Road, Amritsar-01
-87-
