Ps0uk11 Course Programme

LifeCycle Services www.dmgmoriseiki.com vwww.dmgmoriseiki.com LifeCycle Services
Our locations for your advanced training!
Service Courses // Locations CNC Training // Locations
Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Geretsried
Lausitzer Straße 7
D-82538 Geretsried
Stuttgart
Riedwiesenstraße 19
D-71229 Leonberg
Pfronten
Tiroler Straße 85
D-87459 Pfronten
Tortona
Via Wilmer Graziano 15
I-15057 Tortona (AL)
Seebach
Neue Straße 61
D-99846 Seebach
Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Geretsried
Lausitzer Straße 7
D-82538 Geretsried
Klaus
Oberes Ried 11
A-6833 Klaus
Pfronten
Tiroler Straße 85
D-87459 Pfronten
DMG / MORI SEIKI Europe AG
Lagerstrasse 14, CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - 31
[email protected], www.dmgmoriseiki.com
Course Programme
CNC Training and Service Courses
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Seebach
Geretsried
Klaus
Leonberg
Tortona
Pfronten
X9_D5359_1011_Umschlag_Kursprogramm_UK_Layout 1 22.10.12 08:59 Seite 1
Training – your key to success
Boost your productivity and keep your employees up to date. With the training courses
from DMG / MORI SEIKI you will optimise your production significantly thanks to faster
machine integration, shorter setup times and considerably redu ced error rates. Our
extensive course programme covers all technical training and advanced training for
programmers, operators and service technicians of DMG and MORI SEIKI machines.
The result is reflected directly in a higher level of productivity and competitiveness. Plan
your employee training programme with DMG / MORI SEIKI, a leading manufacturer
of machine tools.
Overview of Contents
CNC Training // DMG Training Academy
Table of Contents 03
Introduction // Training / Training Plus / FollowUp Training 14
Training TURNING TECHNOLOGY 20
Training MILLING TECHNOLOGY 94
Training ULTRASONIC / LASERTEC 170
Information to Organisation / Contact 174
Registration form 175
General Terms and Conditions 176
New // CNC training for MORI SEIKI machines
We are now offering courses for MORI SEIKI machines for the first time since the DMG / MORI SEIKI
cooperation. You will find CNC training courses on pages 84 to 88 and 158 to 164.
Service Courses // DMG Service Companies
Table of Contents 178
Introduction 185
TURNING TECHNOLOGY 186
MILLING TECHNOLOGY 198
Information to Organisation / Contact 238
Registration form 239
General Terms and Conditions 240
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CNC Training
Siemens 840D / ShopTurn
A-D013 Programming, setup and operation, without C- / Y-axis, ShopTurn 32
A-D012 Programming, setup and operation, with C- / Y-axis, ShopTurn 32
A-D014 Programming, setup and operation, rear-sided machining, ShopTurn 32
A-D052 Advanced course: ShopTurn, DIN-ISO 33
Siemens 840D Operate / ShopTurn
A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 33
A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 33
A-D214 Programming, setup and operation, rear-sided machining, ShopTurn 34
A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 34
CTX 10er and CTX alpha / beta/ gamma
Table of Contents 03
Introduction 14
Courses 20
Siemens 840D / ShopTurn
A-D013 Programming, setup and operation, without C- / Y-axis, ShopTurn 24
A-D012 Programming, setup and operation, with C- / Y-axis, ShopTurn 24
A-D052 Advanced course: ShopTurn, DIN-ISO 24
Siemens 840D Operate / ShopTurn
A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 25
A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 25
A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 25
Heidenhain Plus iT / DINPlus
A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 26
A-D062 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlus 26
Heidenhain Plus iT / TurnPlus
A-D002 Programming with Heidenhain iT, TurnPlus 26
A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 27
A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 27
Heidenhain CNC Pilot 620
A-D372 Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axis 27
A-D371 Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axis 28
A-D391 Programming, Units DINPlus, Heidenhain CNC Pilot 620 28
Fanuc
A-D067 Programming, setup and operation, without C- / Y-axis, Fanuc 29
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Table of contents 03
NEF series Course Overview 22 - 29
CTX series Course Overview 30 - 72
Training TURNING TECHNOLOGY Page
Course
No.
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Siemens 840D solutionline / Structure single-channel
A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 47
A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 47
A-D230 Setup and operation, single-channel, ShopTurn solutionline Structure, CTX beta / gamma TC 47
A-D049 Programming, production lathes, DMG Programmer 3D Turning 48
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 48
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 48
A-D071 Programming, setup and operation, tailstock / steady rest option 49
A-D073 Expansion option: Measuring probe, CTX TC 49
A-D023 Setup and operation, ARTIS 49
Siemens 840D solutionline / Structure dual-channel
A-D118 Structure programming, turning- / milling centers, Siemens DIN 50
A-D119 Programming basics for operators, turning- / milling centers, Siemens DIN 50
A-D055 Setup and operation, single-channel, Siemens DIN, CTX gamma TC 50
A-D117 Setup and operation, dual-channel, Siemens DIN, CTX gamma TC 51
A-D049 Programming, production lathes, DMG Programmer 3D Turning 51
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 51
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 52
A-D071 Programming, setup and operation, tailstock / steady rest option 52
A-D073 Expansion option: Measuring probe, CTX TC 52
A-D023 Setup and operation ARTIS 52
04 CNC Training // Table of Contents
CTX beta TC/ gamma TC/ NTX 1000
Heidenhain Plus iT / DINPlus
A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 34
A-D062 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlus 35
A-D063 Rear-sided machining, programming, setup and operation, Heidenhain DINPlus 35
Heidenhain Plus iT / TurnPlus
A-D002 Programming with Heidenhain iT, TurnPlus 35
A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 36
A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 36
A-D061 Programming, setup and operation, rear-sided machining, Heidenhain TurnPlus 36
Fanuc
A-D067 Programming, setup and operation, without C- / Y-axis, Fanuc 37
A-D066 Programming, setup and operation, with C- / Y-axis, Fanuc 37
A-D068 Programming, setup and operation, with C- / Y-axis and rear-sided machining, Fanuc 38
CTX 10er / 20er and CTX alpha/ beta/ gamma
Siemens ShopTurn 3G / ShopTurn
A-D141 Programming, ShopTurn 3G, ShopTurn, CTX beta 4A 40
A-D144 Setup and operation, ShopTurn 3G, ShopTurn, CTX beta 4A 40
A-D143 Programming, setup and operation, tailstock, ShopTurn 3G, ShopTurn, CTX beta 4A 40
A-D073 Expansion option: Measuring probe, CTX TC 41
Siemens ShopTurn 3G / Structure
A-D241 Programming, ShopTurn 3G, Structure, CTX beta 4A 41
A-D244 Setup and operation, ShopTurn 3G, Structure, CTX beta 4A 41
A-D243 Programming, setup and operation, tailstock, ShopTurn 3G, Structure, CTX beta 4A 42
A-D049 Programming, production lathes, DMG Programmer 3D Turning 42
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 42
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 43
A-D073 Expansion option: Measuring probe, CTX TC 43
A-D023 Setup and Operation ARTIS 43
CTX beta 4A
CTX series Course Overview 30 - 72
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Table of contents 05
Siemens ShopTurn 3G / Structure
A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 65
A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 65
A-D220 Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 65
A-D221 Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 66
A-D049 Programming, production lathes, DMG Programmer 3D Turning 66
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 66
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 67
A-D071 Programming, setup and operation, tailstock / steady rest option 67
A-D073 Expansion option: Measuring probe, CTX TC 67
A-D023 Setup and operation, ARTIS 67
Siemens ShopTurn 3G / ShopTurn
A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 68
A-D155 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 68
A-D157 Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 68
A-D071 Programming, setup and operation, tailstock / steady rest option 69
A-D073 Expansion option: Measuring probe, CTX TC 69
Siemens 840D solutionline / ShopTurn
A-D074 Programming, ShopTurn solutionline, GMX, CTX TC 53
A-D087 Setup and operation, single-channel, ShopTurn solutionline, CTX gamma TC 53
A-D071 Programming, setup and operation, tailstock / steady rest option 54
A-D073 Expansion option: Measuring probe, CTX TC 54
Siemens ShopTurn 3G / Structure
A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 54
A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 55
A-D222 Setup and operation, single-channel, ShopTurn 3G, Structure NTX 55
A-D220 Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 55
A-D223 Setup and operation, dual-channel, ShopTurn, Structure NTX 56
A-D221 Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 56
A-D049 Programming, production lathes, DMG Programmer 3D Turning 57
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 57
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 57
A-D071 Programming, setup and operation, tailstock / steady rest option 58
A-D073 Expansion option: Measuring probe, CTX TC 58
A-D023 Setup and operation, ARTIS 58
Siemens ShopTurn 3G / ShopTurn
A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 59
A-D155 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 59
A-D156 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, NTX 59
A-D157 Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 60
A-D158 Setup and operation, dual-channel, ShopTurn 3G, NTX 60
A-D071 Programming, setup and operation, tailstock / steady rest option 60
A-D073 Expansion option: Measuring probe, CTX TC 60
Heidenhain Plus iT / DINPlus
A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 61
A-D075 Structure programming, setup and operation, DINPlus customer-specific 61
Heidenhain Plus iT / TurnPlus
A-D002 Programming with Heidenhain iT, TurnPlus 61
A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 62
A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 62
A-D076 Structure programming, multi-channel, TurnPlus 62
A-D081 Structure programming, single-channel, setup and operation, without a counter spindle, TurnPlus 63
A-D078 Programming, setup and operation, counter spindle, single-channel, TurnPlus 63
CTX beta TC 4A
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CTX series Course Overview 30 - 72
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Courses on request
Please contact us at [email protected] or Tel.: +49 (0) 52 05 / 74-25 03.
We would be glad to offer you training courses for the TWIN series on request. 77
Courses on request
Please contact us at [email protected] or Tel.: +49 (0) 52 05 / 74-25 03.
We would be glad to offer you training courses for the GMX series on request. 77
Siemens 810D / 840D / ShopTurn
A-D013 Programming, setup and operation, without C- / Y-axis, ShopTurn 80
A-D012 Programming, setup and operation, with C- / Y-axis, ShopTurn 80
A-D052 Advanced course: ShopTurn, DIN-ISO 80
Siemens 840D Operate / ShopTurn
A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 81
A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 81
A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 81
Heidenhain CNC Pilot 620
A-D372 Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axis 82
A-D371 Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axis 82
A-D391 Programming, Units DINPlus, Heidenhain CNC Pilot 620 82
CTX ecoline
CTX delta // NT6600
Siemens ShopTurn 3G / Structure or ShopTurn
A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 71
A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 71
A-D153 Setup and operation, Structure or ShopTurn 3G, delta, NT 72
A-D071 Programming, setup and operation, tailstock / steady rest option 72
Siemens 840D / DIN-ISO
A-D018 Structure programming production lathes, Siemens 73
A-D019 Programming basics for operators, production lathes, Siemens 73
A-D016 Setup and operation, Siemens 840D, CTV 73
A-D023 Setup and operation, ARTIS 75
A-D057 Single-channel programming, DMG Programmer 3D Turning 75
A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 75
A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 76
Siemens 840D / ShopTurn
A-D085 Programming, setup and operation, without C- / Y-axis, ShopTurn 76
A-D084 Programming, setup and operation, with C- / Y-axis, ShopTurn 76
A-D052 Advanced course: ShopTurn, DIN-ISO 77
CTX series Course Overview 30 - 72
CTV series Course Overview 73 - 77
TWIN- / GMX series Course Overview 77
ECOLINE series Course Overview 78 - 83
06 CNC Training // Table of contents
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A-D091 Customer-specific training courses at the customer’s facility in Germany 89
A-D092 Customer-specific training courses at the customer’s facility outside of Germany 89
A-D093 Customer-specific training courses at the DMG Training Academy Germany 89
Courses on request
Please contact us at [email protected] or Tel.: +49 (0) 52 05 / 74-25 03.
We would be glad to offer you training courses for the CTX ecoline series with Mitsubishi MAPPS IV control on request. 83
DMG Virtual Machine without NX CAM
A-D083 Operation, DMG Virtual Machine, turning technology 90
DMG Virtual Machine with NX CAM / DMG process chain
A-D851 Basics of DMG Virtual Machine 90
A-E551 Basics of CAD/CAM with NX CAM 90
A-E552 Basics of CAM with NX CAM 91
A-D561 NX CAM lathes, single-channel without driven tools 91
A-D562 NX CAM, dual-channel machining with DMG Virtual Machine integration for lathes, turning and milling up to 3 axes 91
Esprit turning / MORI SEIKI
A-D771 Programming with Esprit, turning, production lathes 92
A-D773 Programming with Esprit, advanced turning, production lathes 92
Training courses for the DMG Virtual Machine
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ECOLINE series Course Overview 78 - 83
Customer-specific courses Course Overview 89
Other training courses Course Overview 90 - 93
Table of contents 07
MAPPS IV
A-D713 Programming, setup and operation, MAPPS IV, without C-axis 85
A-D712 Programming, setup and operation, MAPPS IV, with C-axis 85
A-D714 Rear-sided machining, programming, setup and operation, MAPPS IV 85
A-D752 Programming, DIN-ISO, Fanuc / Mitsubishi 86
NLX // NL // DuraTurn // CL // SL // NVL // VL series Course Overview 84 - 86
NTX // NZ series Course Overview 86 - 87
MAPPS IV
A-D702 Programming, setup and operation, MAPPS IV, NTX, NT 86
A-D704 Programming, setup and operation, MAPPS IV, NTX, NT, NZX 87
A-D753 Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX 87
NZX // NZX-S series Course Overview 88
MAPPS IV
A-D703 Programming, setup and operation, MAPPS IV, NZX 88
A-D704 Programming, setup and operation, MAPPS IV, NTX, NT, NZX 88
A-D753 Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX 88
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08 CNC Training // Table of contents
DMU eVo/DMU P/DMU FD series Course Overview 106 - 114
Siemens 840D / ShopMill (only DMU 50/ 70)
A-F023 Programming and operation, ShopMill 98
A-F014 Expansion option: Measuring probe, ShopMill 98
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 98
A-F025 Turning option ShopMill Operate 98
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 99
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 99
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 99
A-F080 Greenmode / OMAT feed optimisation for Siemens 99
A-F022 Parameter programming Siemens 99
Heidenhain MillPlus iT
A-F030 Programming and operation, MillPlus iT 100
A-F031 Expansion option: Measuring probe, MillPlus iT 100
A-F032 Expansion option: Plane transformation G7, MillPlus iT 101
Heidenhain MillPlus V6xx
A-F074 Programming and operation, MillPlus iT V6xx 101
A-F075 Expansion option: Measuring probe, MillPlus iT V6xx 101
A-F076 Expansion option: Plane transformation G7, MillPlus iT V6xx 102
Heidenhain iTNC
A-F038 Programming and operation, iTNC 102
A-F338 Programming and operation, iTNC / TNC, advanced 103
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 103
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 104
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 104
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 104
A-F073 Programming and operation, smarT.NC 105
DMU series Course Overview 96 - 105
A-D024 Beginners course: Siemens 810 / 840D 92
A-D035 Programming, setup and operation, Siemens 810D, Fairchild 100 92
A-D038 Programming, setup and operation, Siemens 810 / 840D (all manufacturers) 93
A-D069 Programming, SPRINT 42 | 65, DMG Programmer 3D Turning 93
Siemens 840D / ShopMill (only DMU eVo)
A-F023 Programming and operation, ShopMill 108
A-F014 Expansion option: Measuring probe, ShopMill 108
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 108
A-F025 Turning option ShopMill Operate 108
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 810D, DIN-ISO 109
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 109
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 109
A-F080 Greenmode / OMAT feed optimisation for Siemens 109
A-F071 Expansion option: Turning option, Siemens 840D 109
Specialised Training
Other training courses Course Overview 90 - 93
Training MILLING TECHNOLOGY Page
Course
No.
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Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 116
A-F014 Expansion option: Measuring probe, ShopMill 116
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 116
A-F025 Turning option ShopMill Operate 116
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 117
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 117
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 117
A-F080 Greenmode / OMAT feed optimisation for Siemens 117
Heidenhain iTNC
A-F038 Programming and operation, iTNC 118
A-F338 Programming and operation, iTNC / TNC, advanced 118
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 119
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 119
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 119
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 119
A-F073 Programming and operation, smarT.NC 120
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Table of contents 09
DMF series Course Overview 115 - 120
Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 122
A-F014 Expansion option: Measuring probe, ShopMill 122
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 122
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 123
A-F080 Greenmode / OMAT feed optimisation for Siemens 123
Heidenhain iTNC
A-F038 Programming and operation, iTNC 123
A-F338 Programming and operation, iTNC / TNC, advanced 124
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 124
DMC V series Course Overview 121 - 125
DMU eVo/DMU P/DMU FD series Course Overview 106 - 114
Heidenhain MillPlus iT
A-F030 Programming and operation, MillPlus iT 110
A-F031 Expansion option: Measuring probe, MillPlus iT 110
A-F032 Expansion option: Plane transformation G7, MillPlus iT 111
A-F070 Expansion option: Turning option, MillPlus iT 111
Heidenhain MillPlus iT V6xx
A-F074 Programming and operation, MillPlus iT V6xx 111
A-F075 Expansion option: Measuring probe, MillPlus iT V6xx 112
A-F076 Expansion option: Plane transformation G7, MillPlus iT V6xx 112
Heidenhain iTNC (only for DMU eVo and DMU P)
A-F038 Programming and operation, iTNC 112
A-F338 Programming and operation, iTNC / TNC, advanced 113
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 113
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 114
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 114
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 114
A-F073 Programming and operation, smarT.NC 114
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10 CNC Training // Table of contents
DMC H / NHX series Course Overview 128 - 133
Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 129
A-F014 Expansion option: Measuring probe, ShopMill 129
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 129
A-F025 Turning option ShopMill Operate 129
Siemens 840D / DIN-ISO
A-F017 Programming and operation, Siemens 840D, DIN-ISO 130
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 130
A-F080 Greenmode / OMAT feed optimisation for Siemens 130
Heidenhain iTNC
A-F038 Programming and operation, iTNC 131
A-F338 Programming and operation, iTNC / TNC, advanced 131
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 132
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 132
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 132
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 133
A-F073 Programming and operation, smarT.NC 133
A-F082 Greenmode / OMAT feed optimisation Heidenhain iTNC 133
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 136
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 136
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 136
A-F071 Expansion option: Turning option, Siemens 840D 136
A-F080 Greenmode / OMAT feed optimisation for Siemens 137
Siemens 840D / Shop-Mill
A-F023 Programming and operation, ShopMill 137
A-F014 Expansion option: Measuring probe, ShopMill 137
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 138
A-F025 Turning option ShopMill Operate 138
DMC U/ FD series Course Overview 134 - 142
Heidenhain iTNC
A-F080 Greenmode / OMAT feed optimisation for Siemens 125
A-F073 Programming and operation, smarT.NC 125
Fanuc
A-F029 Programming and operation, Fanuc 32i MB 125
DMC V series Course Overview 121 - 125
MILLTAP Course Overview 126 - 127
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 126
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 127
Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 127
A-F014 Expansion option: Measuring probe, ShopMill 127
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 11
Heidenhain iTNC
A-F038 Programming and operation, iTNC 144
A-F338 Programming and operation, iTNC / TNC, advanced 144
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 145
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 145
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 145
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 146
A-F073 Programming and operation, smarT.NC 146
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 146
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 147
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 147
A-F080 Greenmode / OMAT feed optimisation for Siemens 147
Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 148
A-F014 Expansion option: Measuring probe, ShopMill 148
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 148
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Table of contents 11
HSC / HSC linear series Course Overview 143 - 148
Heidenhain MillPlus iT
A-F030 Programming and operation, MillPlus iT 138
A-F031 Expansion option: Measuring probe, MillPlus iT 138
A-F032 Expansion option: Plane transformation G7, MillPlus iT 139
A-F070 Expansion option: Turning option, MillPlus iT 139
Heidenhain MillPlus iT V6xx
A-F074 Programming and operation, MillPlus iT V6xx 139
A-F075 Expansion option: Measuring probe, MillPlus iT V6xx 140
A-F076 Expansion option: Plane transformation G7, MillPlus iT V6xx 140
Heidenhain iTNC
A-F038 Programming and operation, iTNC 140
A-F338 Programming and operation, iTNC / TNC, advanced 141
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 141
A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 142
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 142
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 142
A-F073 Programming and operation, smarT.NC 142
DMC U/ FD series Course Overview 134 - 142
Siemens 810 / 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 150
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 150
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 150
A-F080 Greenmode / OMAT feed optimisation for Siemens 150
Siemens 810 / 840D / ShopMill
A-F023 Programming and operation, ShopMill 151
A-F014 Expansion option: Measuring probe, ShopMill 151
A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 151
A-F025 Turning option ShopMill Operate 151
DMU ecoline
ECOLINE series Course Overview 149 - 157
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12 CNC Training // Table of contents
A-F091 Customer-specific training courses at the customer’s facility in Germany 164
A-F092 Customer-specific training courses at the customer’s facility outside of Germany 164
A-F093 Customer-specific training courses at the DMG Training Academy Germany 164
DMC V ecoline
Siemens 840D / ShopMill
A-F023 Programming and operation, ShopMill 153
A-F014 Expansion option: Measuring probe, ShopMill 153
Siemens 840D / DIN-ISO
A-F050 Programming and operation, Siemens 840D, DIN-ISO 153
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 154
A-F080 Greenmode / OMAT feed optimisation for Siemens 154
Heidenhain TNC 620
A-F038 Programming and operation, iTNC 154
A-F338 Programming and operation, iTNC / TNC, advanced 155
A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 155
A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 156
A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 156
A-F073 Programming and operation, smarT.NC 156
ECOLINE with MAPPS IV
Please contact us at [email protected] or Tel.: +49 (0) 83 63 / 89-42 24.
We would be glad to offer you training courses for the DMC V ecoline series with Mitsubishi MAPPS IV control on request. 157
Customer-specific courses Course Overview 164
ECOLINE series Course Overview 149 - 157
Mapps IV DIN-ISO
A-F701 Programming and operation, MAPPS IV, DIN-ISO, horizontal 159
A-F703 Measuring probe, MAPPS IV, DIN-ISO, horizontal 159
A-F704 Plane transformation, MAPPS IV, DIN-ISO, horizontal 159
Mapps IV Dialog
A-F711 Programming and operation, MAPPS IV, Dialog, horizontal 160
A-F713 Measuring probe, MAPPS IV, Dialog, horizontal 160
A-F714 Plane transformation, MAPPS IV, DIN-ISO, horizontal 160
NHX // NH // NMH series Course Overview 158 - 160
Mapps IV DIN-ISO
A-F721 Programming and operation, MAPPS IV, DIN-ISO, vertical 161
A-F723 Measuring probe, MAPPS IV, DIN-ISO, vertical 161
A-F724 Plane transformation, MAPPS IV, DIN-ISO, vertical 161
Mapps IV Dialog
A-F731 Programming and operation, MAPPS IV, Dialog, vertical 162
A-F733 Measuring probe, MAPPS IV, Dialog, vertical 162
A-F734 Plane transformation, MAPPS IV, Dialog, vertical 162
NV, NVD, NVX, NMV, UltiMill, DuraVert series Course Overview 161 - 162
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 13
Siemens 840D / ShopMill
A-F050 Programming and operation, Siemens 840D, DIN-ISO 172
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 172
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 172
A-F080 Greenmode / OMAT feed optimisation for Siemens 172
Siemens 840D / ShopMill
A-F050 Programming and operation, Siemens 840D, DIN-ISO 173
A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 173
A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 173
A-F080 Greenmode / OMAT feed optimisation for Siemens 173
Esprit milling / MORI SEIKI
A-F771 MAPPS IV and Esprit milling, OEM-Basic 167
A-F773 Esprit milling advanced 167
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Table of contents 13
A-F067 Advanced course: HSC aluminium machining 164
A-F068 Advanced course: HSC electrode machining 165
A-F069 Advanced course: HSC hard milling 165
Courses for machines with an HSC option
DMG Virtual Machine without NX CAM
A-F083 Operation, DMG Virtual Machine, milling 165
DMG Virtual Machine with NX CAM / DMG process chain
A-F851 Basics of the DMG Virtual Machine, milling 166
A-E551 Basics of CAD/CAM with NX CAM 166
A-E552 Basics of CAM with NX CAM 166
A-F561 NX-CAM milling machine, up to 3 axes 166
A-F562 NX-CAM DMU, DMC FD, up to 5 axes 166
A-E564 NX-CAM turning / milling machine, simultaneous milling 5 axes 167
Training courses for the DMG Virtual Machine
ULTRASONIC series Course Overview 172
LASERTEC series Course Overview 173
Special courses
Other training courses Course Overview 164 - 169
Training ULTRASONIC / LASERTEC Page
Course
No.
A-F022 Parameter programming Siemens 167
A-F033 Advanced course: Parameter programming, +IPP, MillPlus iT 168
A-F034 Advanced course: Parameter programming, MillPlus iT 168
A-F060 Programming, Philips CNC 432 168
A-F063 Programming, Philips CNC 532 168
A-F078 Retraining course Heidenhain MillPus V5xx zu V6xx 169
A-F080 Greenmode / OMAT feed optimisation for Siemens 169
A-F081 Safety instruction BA4 169
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 14
14 CNC Training // Introduction
Training –
increase productivity through knowledge.
Your productivity will really get going with CNC training and you will notice the benefits in your company
almost immediately. The aim of our courses is to train your employees in professional programming and
efficient setting up and operation of your products. The hands-on and practically orientated method used
by our qualified and certified trainers plus individual training in small groups help us achieve maximum
learning success.
We offer practical training and continuing education in modern CNC training centres in Europe, America
and Asia. We would gladly carry out training courses for your employees on site in your plant. Benefit from
the expertise of a leading manufacturer of metal-cutting machine tools.
Optimum training success Initial status
BASIC
e.g. Programming and operation
Heidenhain iTNC 530
PROFESSIONAL
e.g.: Free contour programming
Heidenhain iTNC 530
ADVANCED
e.g. Measuring probes
Heidenhain iTNC 530
Example: Modular course programme for the DMU P series with a Heidenhain iTNC control
Step-by-step to optimum results
_ Increase in productivity – e.g. shorter machine integration
times or reduced programming and setup times
_ Efficient programming and minimisation of operating errors
_ Optimally trained and newly motivated employees
_ NEW: FollowUp Training – online courses as the ideal supplement to training
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 15
Training 15
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Your benefits
_ Modular training with practical orientation in programming,
setup and operation of your DMG and MORI SEIKI machines
_ Courses tailored to your individual requirements in our modern CNC training centres
_ Training directly on the machine in small groups
_ Possible analysis of your company-specific training needs with Training Plus
_ Continuous alignment of the course contents with your requirements
_ State-of-the-art equipment, didactically innovative courses
_ High quality training materials compiled specifically for each training course
_ DMG / MORI SEIKI certificate for your employees on conclusion of the training course
_ Highly qualified trainers, certified in methodology and didactics
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 16
16 CNC Training // Introduction
Time
Productivity
without training
Training
Training Plus
Training:
Training Plus:
_ Programming
_ Setup
_ Operation
_ Analysis of the training needs of your employees
_ Development of a special training concept, e.g.
optimisation of variables and parameters
Training itself leads to a significant increase in productivity. Training Plus is the ideal way to consistently
continue this process. Together with you we analyse the needs of your employees and then use the results
to develop a training concept tailored to meet these exact requirements – on-site in your company. Optimisation
of already existing programmes or the programming of variables and parameters are just a few examples of
such company-specific content. Achieve the highest level of productivity with the benefits of Training Plus!
Training Plus –
individual solutions for your company.
Your benefits
_ Full exploitation of the potential of your
DMG and MORI SEIKI machines
_ Optimisation of programme sequences
_ Heightening of the technological
know-how of your employees
_ Enhancement of employee motivation
An efficient mix of theory and practice
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 17
Training Plus 17
Analysis and implementation using skills matrices
Training Plus systematically boosts your employee's potential and motivation – and in turn your pro-
ductivity. Within the framework of a clearly defined process we develop a tailor-made training concept
for your company, taking into consideration the needs of your employees and their qualifications to date.
|1| Determination of
the target profile
|2| Analysis of
actual state
|3| Documentation |4| Development
of a training
concept
Maximum
productivity
Initial
status
|1| Determination of Together with you we define the needs of your employees taking your machines and your
the target profile: complete workflow in consideration in order to use the results to compile a target profile.
|2| Analysis of actual state: We use interviews and an analysis at the workplace itself to check through these
target skills with your employees.
|3| Documentation: We document the results in a qualification protocol with the aid of skills matrices.
|4| Development of a We develop an employee-specific training concept on the basis of these matrices.
training concept:
Improve the qualifications of your employees –
increase productivity and corporate success.
Please get in touch with us for an individual consultation.
Turning technology: [email protected], Tel.: +49 (0) 52 05 / 74- 2503
Milling technology / ULTRASONIC / LASERTEC: [email protected], Tel.: +49 (0) 83 63 / 89- 4224
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_ Determination of the target profile for
your employees based on the minimum
qualifications necessary for your workflows
_ Know-how evaluation using interviews
and analysis in the relevant field of work
_ Scale evaluation from 1 to 5
_ Comparison of target and actual profile
_ Determination of the need for action
in order to qualify your employees
_ Training concept in line with the skills
of your employees
CNC basics
Current skills 1 2 3 4 5
Independent programming
Setup / operation
Multiple machine operation
Tool technology
Programme optimisation
Work piece handling
Variable programming
Ideal skill level goal Current skill level Area of improvement Goal
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 18
18 CNC Training // Introduction
Efficient online handling of questions and problems with experts as a FollowUp to a training course. Further
questions often arise once your employees are back at work after having taken part in a face-to-face course
and wish to implement what they have learned. With our FollowUp Training we offer your employees the
chance of discussing these questions systematically and gaining more in-depth knowledge. One of our
experienced trainers holds this FollowUp Training in a virtual classroom and presents the contents of the
course via the internet.
FollowUp Training –
online for more in-depth knowledge.
Learning about the control / machine
in one of our training centres
Implementation of what has been
learnt at the workplace
More in-depth knowledge – gained from
the workplace via the internet working
with experts
Training Practical phase
FollowUp
Training
Highlights
_ Discussion of questions that arise
during practical implementation
_ Two-hour consolidation of the
content of the training course
_ Direct communication with a qualified
trainer via internet and telephone
_ Live demonstrations of programming
steps – the same as in the classroom
_ Online access to programming and training software
_ Convenient participation from the workplace –
no travelling time or expenses
|1| Your employees take part from their workplaces
|2| Our trainer steers the training centrally via the internet
1
2
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 19
FollowUp Training // Qualification measures 19
Publically sponsored qualification measures at
the DMG Training Academy – AZAV certified.
We offer you the chance of taking part in publically sponsored qualification measures – regardless of whether
you are currently unemployed or not. The DMG Training Academy has been certified for carrying out such
official qualification measures since 2006. Our trainers all have extensive experience in adult education in
addition to up-to-date expert knowledge. We provide skills in line with the latest requirements of industry
and the labour market.
We would be glad to advise you concerning
our certified qualification measures:
Please contact us at +49 (0) 52 05 / 74-12 51 3
or [email protected]
We keep you on track
_ Programming, setup and operation of CNC machine
tools with Siemens and Heidenhaim controls
_ Classroom course followed by practical training on the machine
_ State-of-the-art equipment, extensive machine park
_ Course contents continuously updated and
brought in line with the latest developments
_ High quality training material compiled
specifically for each training course
_ Certified training partners from Heidenhain and Siemens
_ Highly qualified trainers, certified in methodology and didactics
_ Small groups of max. 12 participants
_ Certificate with high market recognition
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20 CNC Training // TURNING TECHNOLOGY
Training TURNING TECHNOLOGY
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 21
Training TURNING TECHNOLOGY 21
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X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 22
Advanced
Professional
Basic
> NEF series
22 CNC Training // TURNING TECHNOLOGY
A-D013: Programming,
setup and operation,
without C- / Y-axis, ShopTurn
A-D052: Advanced course:
ShopTurn, DIN-ISO
A-D058: Programming,
setup and operation,
without C- / Y-axis,
Heidenhain Plus iT, DINPlus
Siemens 840D /
ShopTurn
Heidenhain Plus iT /
DINPlus
A-D012: Programming,
setup and operation,
with C- / Y-axis, ShopTurn
A-D062: Programming,
setup and operation,
with C- / Y-axis,
Heidenhain Plus iT, DINPlus
A-D213: Programming,
setup and operation,
without C- / Y-axis,
Siemens Operate, ShopTurn
A-D252: Programming,
Siemens Operate,
ShopTurn, DIN-ISO
A-D212: Programming,
setup and operation,
with C- / Y-axis,
Siemens Operate, ShopTurn
Siemens 840D
Operate / ShopTurn
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 23
NEF series 23
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
A-D002: Programming with
Heidenhain iT, TurnPlus
A-D059: Setup and operation,
without C- / Y-axis, Heidenhain
Plus iT, TurnPlus
Heidenhain Plus iT /
TurnPlus
A-D060: Programming,
setup and operation,
with C- / Y-axis, Heidenhain
Plus iT, TurnPlus
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A-D391: Programming,
Units DINPlus, Heidenhain
CNC Pilot 620
Heidenhain CNC
Pilot 620
A-D372: Programming,
setup and operation,
Heidenhain CNC Pilot 620,
without C-axis
A-D371: Programming,
setup and operation,
Heidenhain CNC Pilot 620,
with C-axis
A-D067: Programming,
setup and operation,
without C- / Y-axis, Fanuc
Fanuc
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 24
24 CNC Training // TURNING TECHNOLOGY
NEF > Siemens 840D / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, ShopTurn
A-D013
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, ShopTurn
A-D012
Target group
Programmers of CNC lathes
Requirements
Knowledge of ShopTurn
programming or participation
in course A-D012 or A-D013,
A-D084 or A-D085
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Duration
3 days
Number of participants
3–6
Advanced course: ShopTurn, DIN-ISO
A-D052
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 25
NEF series 25
NEF > Siemens 840D Operate / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Siemens Operate, ShopTurn
A-D213
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Siemens Operate, ShopTurn
A-D212
Target group
Programmers of CNC lathes
Requirements
Knowledge of programming
with Siemens Operate,
ShopTurn
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Duration
3 days
Number of participants
3–6
Programming, Siemens Operate, ShopTurn, DIN-ISO
A-D252
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>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 26
26 CNC Training // TURNING TECHNOLOGY
NEF > Heidenhain Plus iT / DINPlus
NEF > Heidenhain Plus iT / TurnPlus
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine design
_ Structure of a programme
_ Tool definition
_ Unfinished / finished
part description
_ M-, G-functions, cycles
_ File management
_ Sub-programme techniques
_ Exercises
_ Tool parameters
_ Machine design
_ Clamping devices
_ Start-up procedure
_ Operation
_ Tools
_ Clamping devices
_ Workpiece run-in
_ Corrections
_ Programme resumption
_ Programme optimisation
Course Contents
_ TurnPlus operating mode
_ Unfinished / finished
part description
_ Contouring
_ Tool definitions
_ AAG Automatic
work plan generation
_ IAG Interactive work
plan generation
_ Simulation operating mode
_ DIN-Plus operating mode
_ Getting acquainted with
G- and M-functions
_ Programme editing
and optimisation
_ Machine operating mode
_ Service operating mode
_ Word list generation
_ Material / cutting material
_ Operating mode parameters
_ Tools
_ Technology
_ Parameters
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Heidenhain Plus iT, DINPlus
A-D058
Target group
Programmers and operators
of CNC lathes
Requirements
Comprehensive knowledge of
programming, setup and
operation with DINPlus or
participation in course A-D058
Course Contents
_ Machining possibilities with the C- / Y-axis
_ Coordinate systems
_ Machining on face and shell surfaces
_ Building the DINPlus programme
_ G- and M-functions
_ Building the cycles
_ Exercises
_ Practice on the machine
_ Setting up driven tools
Duration
2.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Heidenhain Plus iT, DINPlus
A-D062
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–8
Programming with Heidenhain iT, TurnPlus
A-D002
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NEF > Heidenhain CNC Pilot 620
Target group
Programmers and operators
of CNC lathes
Requirements
Good knowledge of
Programming with TurnPlus or
participation in course A-D002
Course Contents
_ Machine design
_ Start-up procedure
_ Machine setup,
_ Clamping devices
_ Tools
_ Programme input
_ Programme transfer
_ Simulation
_ Optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Definition of tools
in the programme
_ Handling of safety zones
_ Preventative maintenance
_ Troubleshooting and
resolutions
_ Specific safety instructions
_ Inspection cycle
Duration
2.5 days
Number of participants
3–6
Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D059
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D002 and A-D059
Course Contents
_ Programming with smart.Turn
_ Tool editor and technology memory
_ Program design and structure
_ Unit programming
_ Contour programming
_ Milling and drilling on face and shell surfaces
_ DinPlus programming
_ Sub-programmes, expert programmes
_ Simulation
_ Programme organisation and data backup
Duration
2 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D060
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
Heidenhain CNC Pilot 620, without C-axis
A-D372
Course Contents
_ Handling of CNC Pilot 620
_ Presentation of the
main operating modes
_ Cycle programming in dialog
_ Cycle design
_ Contour programming with ICP
_ Contour chipping
_ Simulation
_ Data backup
_ Machine design
_ Maintenance instructions
_ Start-up procedure
_ Workpiece setup
_ Clamping device,
clamping pressure
_ Zero-point offset
_ Tool measuring internal /
external
_ Safety zones setup
_ Automatic operating
mode, chipping
_ Safe workpiece run-in
_ Tool corrections
_ Shutdown procedure
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 28
28 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and setters
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Handling of CNC Pilot 620
_ Presentation of the main
operating modes
_ Cycle programming in dialog
_ Building turning cycles
_ Contour programming with ICP
_ Contour chipping
_ C-axis coordinate system
_ C-axis cycles drilling
_ Milling and drilling on
face and shell surfaces
_ Simulation
_ Data backup
_ Machine design,
maintenance instructions
_ Start-up procedure
_ Manual operating mode
_ Workpiece setup
_ Clamping device,
clamping pressure
_ Zero-point offset
_ Tool measuring internal /
external
_ Handling of driven tools
for C-axis machining
_ Safety zones setup
_ Automatic operating mode
_ Chipping with turning
and milling
_ Tool corrections
_ Shutdown procedure
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
Heidenhain CNC Pilot 620, with C-axis
A-D371
Target group
Programmers and setters
of CNC lathes
Requirements
Participation in course
A-D371 or A-D372
Course Contents
_ Programming with smart.Turn
_ Tool editor and technology memory
_ Program design and structure
_ Unit programming
_ Contour programming
_ Milling and drilling on face / shell surfaces
_ DinPlus programming
_ Sub-programmes, expert programmes
_ Simulation
_ Programme organisation
_ Data backup
Duration
3 days
Number of participants
3–6
Programming, Units DINPlus, Heidenhain CNC Pilot 620
A-D391
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>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
NEF > Fanuc
Target group
Programmers and setters
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine design
_ Programming basics
_ DIN programming
_ Fanuc cycles
_ GILDEMEISTER /
GRAZIANO cycles
_ Sub-programmes
_ Parameter programming
_ Jump commands
_ Cutting radius compensation
_ Brief intro. to the manual guide
_ Programme management
_ Programming in Cartesian
coordinates
_ Start-up procedure
_ Machine setup
_ Zero-points
_ Tools measurement
_ Tool changer point
_ Automatic operation
_ Single batch
_ Programme intro
_ Line fade out
_ Optional stop
_ Programming a turning part
_ Graphic simulation
_ Workpiece run-in
_ Correction of zero points / tools
_ Data transfer
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Fanuc
A-D067
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 30
30 CNC Training // TURNING TECHNOLOGY
CTX 10er / 20er and CTX alpha / beta / gamma
Advanced
Professional
Basic
> CTX series
A-D013: Programming,
setup and operation,
without C- / Y-axis, ShopTurn
A-D012: Programming,
setup and operation,
with C- / Y-axis, ShopTurn
A-D014: Programming,
setup and operation,
rear-sided machining,
ShopTurn
A-D052: Advanced course:
ShopTurn, DIN-ISO
A-D062: Programming,
setup and operation,
with C- / Y-axis,
Heidenhain Plus iT, DINPlus
A-D058: Programming,
setup and operation,
without C- / Y-axis,
Heidenhain Plus iT, DINPlus
A-D063: Rear-sided
machining, programming,
setup and operation,
Heidenhain DINPlus
Siemens 840D /
ShopTurn
Heidenhain Plus iT /
DINPlus
A-D213: Programming,
setup and operation,
without C- / Y-axis,
Siemens Operate, ShopTurn
A-D212: Programming,
setup and operation,
with C- / Y-axis,
Siemens Operate, ShopTurn
A-D214: Programming,
setup and operation,
rear-sided machining,
ShopTurn
A-D252: Programming,
Siemens Operate,
ShopTurn, DIN-ISO
Siemens 840D
Operate / ShopTurn
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 31
CTX series 31
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A-D066: Programming,
setup and operation,
with C- / Y-axis, Fanuc
A-D067: Programming,
setup and operation,
without C- / Y-axis, Fanuc
A-D068: Programming,
setup and operation,
with C- / Y-axis and
rear-sided machining Fanuc
A-D002: Programming with
Heidenhain iT, TurnPlus
A-D059: Setup and operation,
without C- / Y-axis, Heidenhain
Plus iT, TurnPlus
A-D060: Programming,
setup and operation,
with C- / Y-axis,
Heidenhain Plus iT, TurnPlus
A-D061: Programming,
setup and operation,
rear-sided machining,
Heidenhain TurnPlus
Fanuc
Heidenhain Plus iT /
TurnPlus
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 32
32 CNC Training // TURNING TECHNOLOGY
CTX 10er / 20er and CTX alpha / beta / gamma > Siemens 840D / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, ShopTurn
A-D013
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
^ with C- / Y-axis, ShopTurn
A-D012
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D012
Course Contents
_ Programming of the
counter spindle
_ Zero-point offset
_ Zero-point mirroring
_ Creating the work area
_ Counter spindle technology
_ Rear-sided machining tools
_ Rear sided machining /
complete / pulling / gripping
_ Counter spindle as a tailstock
_ Bar machining
_ Automatic unloading
of the finished part
Duration
2 days
Number of participants
3–6
Programming, setup and operation,
rear-sided machining, ShopTurn
A-D014
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 33
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CTX 10er / 20er and CTX alpha / beta / gamma > Siemens 840D / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Siemens Operate, ShopTurn
A-D213
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Siemens Operate, ShopTurn
A-D212
Target group
Programmers of CNC lathes
Requirements
Knowledge of ShopTurn
programming or participation
in course A-D012 or A-D013,
A-D084 or A-D085
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Duration
3 days
Number of participants
3–6
Advanced course: ShopTurn, DIN-ISO
A-D052
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 34
34 CNC Training // TURNING TECHNOLOGY
CTX 10er / 20er and CTX alpha / beta / gamma > Heidenhain Plus iT / DINPlus
Target group
Programmers of CNC lathes
Requirements
Knowledge of programming
with Siemens Operate,
ShopTurn
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Course Contents
_ Machine design
_ Structure of a programme
_ Tool definition
_ Unfinished / finished
part description
_ M-, G-functions, cycles
_ File management
_ Sub-programme techniques
_ Exercises
_ Tool parameters
_ Machine design
_ Clamping devices
_ Start-up procedure
_ Operation
_ Tools
_ Clamping devices
_ Workpiece run-in
_ Corrections
_ Programme resumption
_ Programme optimisation
Duration
3 days
Number of participants
3–6
Programming, Siemens Operate, ShopTurn, DIN-ISO
A-D252
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Heidenhain Plus iT, DINPlus
A-D058
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course A-D212
Course Contents
_ Programming of the counter spindle
_ Zero-point offsets
_ Zero-point mirroring
_ Creating the work area
_ Counter spindle technology
_ Rear-sided machining tools
_ Rear-sided machining complete / pulling / gripping
_ Counter spindle as a tailstock
_ Bar machining
_ Automatic unloading of the finished part
Duration
2 days
Number of participants
1–8
Programming, setup and operation,
rear-sided machining, ShopTurn
A-D214
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 35
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CTX 10er / 20er and CTX alpha / beta / gamma > Heidenhain Plus iT / TurnPlus
Target group
Programmers and operators
of CNC lathes
Requirements
Comprehensive knowledge
of programming, setup and
operation with DINPlus or
participation in course A-D058
Course Contents
_ Machining possibilities with the C- / Y-axis
_ Coordinate systems
_ Machining on face and shell surfaces
_ Building the DINPlus programme
_ G- and M-functions
_ Building the cycles
_ Exercises
_ Practice on the machine
_ Setting up driven tools
Duration
2.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Heidenhain Plus iT, DINPlus
A-D062
Target group
Programmers and operators
of CNC lathes
Requirements
Comprehensive knowledge
of programming, setup and
operation with DINPlus or
participation in course A-D058
Course Contents
_ Tools
_ Programme transfer
_ Simulation and optimisation
_ Part run-in and processing
_ Allocation of tools in
the machine
_ Definition in the programme
_ Tool-specific rear-sided
machining
_ Run-in procedures
_ „Teaching“ machine dimensions
_ Parts transfer
_ Rear-sided machining
programme
_ Expert programmes
_ Preventative maintenance
_ Troubleshooting and
resolutions
_ Specific safety instructions
_ Additional zero points on
the counter spindle
Duration
3 days
Number of participants
3–6
Rear-sided machining, programming,
q setup and operation, Heidenhain
A-D063
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–8
Programming with Heidenhain iT, TurnPlus
A-D002
Course Contents
_ TurnPlus operating mode
_ Unfinished / finished
part description
_ Contouring
_ Tool definitions
_ AAG Automatic
work plan generation
_ IAG Interactive work
plan generation
_ Simulation operating mode
_ DIN-Plus operating mode
_ Getting acquainted with
G- and M-functions
_ Programme editing
and optimisation
_ Machine operating mode
_ Service operating mode
_ Word list generation
_ Material / cutting material
_ Operating mode parameters
_ Tools
_ Technology
_ Parameters
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36 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators
of CNC lathes
Requirements
Good knowledge of
programming with TurnPlus or
participation in course A-D002
Course Contents
_ Machine design
_ Start-up procedure
_ Machine setup,
_ Clamping devices
_ Tools
_ Programme input
_ Programme transfer
_ Simulation
_ Optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Definition of tools
in the programme
_ Handling of safety zones
_ Preventative maintenance
_ Troubleshooting and
resolutions
_ Specific safety instructions
_ Inspection cycle
Course Contents
_ Programming with smart.Turn
_ Tool editor and technology memory
_ Program design and structure
_ Unit programming
_ Contour programming
_ Milling and drilling on face and shell surfaces
_ DinPlus programming
_ Sub-programmes, expert programmes
_ Simulation
_ Programme organisation and data backup
Duration
2.5 days
Number of participants
3–6
Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D059
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D002 and A-D059
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D060
Course Contents
_ Machine design
_ Start-up procedure
_ Machine setup, clamping
devices, tools, programme
transfer, simulation and
optimisation, part run-in
and processing
_ Allocation of tools in the
machine, defining in the
programme, tool-specific
rear-sided machining
_ Run-in procedures
_ „Teaching“ machine
dimensions
_ Parts transfer
_ Rear-sided machining
programme
_ Expert programmes
_ Preventative maintenance
_ Troubleshooting and
resolutions
_ Specific safety instructions
_ Additiona zero points on
the counter spindle
Target group
Programmers and operators
of CNC lathes
Requirements
Good knowledge of
programming in TurnPlus
or participation in courses
A-D002, A-D059 and A-D060
Duration
2.5 days
Number of participants
3–6
Programming, setup and operation,
rear-sided machining, Heidenhain TurnPlus
A-D061
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 37
CTX series 37
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CTX 10er / 20er and CTX alpha / beta / gamma > Fanuc
Course Contents
_ Machine design
_ Programming basics
_ DIN programming
_ Fanuc cycles
_ GILDEMEISTER /
GRAZIANO cycles
_ Sub-programmes
_ Parameter programming
_ Jump commands
_ Cutting radius compensation
_ Brief intro. to the manual guide
_ Programme management
_ Programming in Cartesian
coordinates
_ Start-up procedure
_ Machine setup
_ Zero-points
_ Tools measurement
_ Tool changer point
_ Automatic operation
_ Single batch
_ Programme intro.
_ Line fade out
_ Optional stop
_ Programming a turning part
_ Graphic simulation
_ Workpiece run-in
_ Correction of zero points / tools
_ Data transfer
Target group
Programmers and setters
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Fanuc
A-D067
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine design
_ Programming basics
_ DIN programming
_ Fanuc cycles
_ GILDEMEISTER / GRAZIANO
cycles
_ Sub-programmes
_ Parameter programming
_ Jump commands
_ Cutting radius compensation
_ Brief intro. to the manual guide
_ Programme management
_ G- and M-functions for the
C- / Y-Achse
_ Programming in polar
coordinates
_ Programming in Cartesian
coordinates
_ Start-up procedure
_ Machine setup
_ Zero points
_ Tool measurement
_ Tool changer points
_ Automatic operating mode
_ Single batch
_ Programme intro.
_ Line fade out
_ Optional stop
_ Programming a turning part
_ Graphic simulation
_ Workpiece run-in
_ Correction of zero points / tools
_ Data transfer
Duration
4 days
Number of participants
3–6
Programming, setup and operation, with C- / Y-axis, Fanuc
A-D066
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 38
38 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days on site
Number of participants
max. 6 participants
Please note
Attention: this course
is only offered on site
Programming, setup and operation,
with C- / Y-axis and rear-sided machining Fanuc
A-D068
Course Contents
_ Programming basics
_ Zero points
_ Cycle programming
(Fanuc and GILDEMEISTER /
GRAZIANO cycles)
_ Sub-programmes for
parts transfer
_ Cutting radius compensation
_ Machine setup
_ Zero points
_ Tool measurement
_ Tool changer points
_ Automatic operating mode
_ Single batch
_ Programme intro.
_ Line fade out
_ Optional stop
_ Programming a workpiece
(turning part)
_ Graphic simulation
_ Workpiece run-in
_ Correction of zero points / tools
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 39
CTX series 39
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Advanced
Professional
CTX beta 4A
> CTX series
A-D141: Programming,
ShopTurn 3G, ShopTurn,
CTX beta 4A
A-D144: Setup and
operation, ShopTurn 3G,
ShopTurn, CTX beta 4A
A-D143: Programming,
setup and operation, tailstock,
ShopTurn 3G, ShopTurn,
CTX beta 4A
A-D073: Expansion option:
Measuring probe, CTX TC
Siemens ShopTurn
3G / ShopTurn
A-D241: Programming,
ShopTurn 3G, Structure,
CTX beta 4A
A-D244: Setup and
operation, ShopTurn 3G,
Structure, CTX beta 4A
A-D243: Programming,
setup and operation,
tailstock, ShopTurn 3G,
Structure, CTX beta 4A
Siemens ShopTurn
3G / Structure
A-D023: Setup and
operation, ARTIS
A-D073: Expansion option:
Measuring probe, CTX TC
A-D049: Programming,
production lathes,
DMG Programmer 3D Turning
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:09 Seite 40
40 CNC Training // TURNING TECHNOLOGY
CTX beta 4A > Siemens ShopTurn 3G / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–8
Programming, ShopTurn 3G, ShopTurn, CTX beta 4A
A-D141
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course A-D141
Course Contents
_ Machine concept
_ Control setup
_ Keyboard layout
_ Parameter input
_ Determination of zero points
_ Machine setup
_ Standard workpiece setup
_ Clamping device selection
and setup
_ Adjusting clamping pressure
_ Checking clamping travel
_ Synchronisation
(Sync programme)
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
_ Insights into DIN/ISO
programming (Program Guide)
Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Kinematics of B-axis
_ Contour turning
_ Contour elements
_ Burring
_ Thread turning
_ Calculation functions
_ Fitting input
_ Inside machining
_ Programming of the
counter spindle
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tools input
_ Tool management
_ HSK tools and tool coordinates
_ Corrections to the B-axis
_ Milling and drilling cycles
_ Programme SYNC
_ Dual-channel block
programming ShopTurn
_ Programming exercises
_ Complete machining
turning and milling
_ Insights into DIN / ISO
programming (Program Guide)
Course Contents
_ RG parameters
_ Zero points for tailstock machining
_ Programme structure for tailstock machining
_ Sub-programme DUMMY
_ Programme template
_ Machining possibilities
_ Programme resumption
_ Setting up a workpiece for tailstock machining
Duration
3 days
Number of participants
3–6
Setup and operation, ShopTurn 3G, ShopTurn, CTX beta 4A
A-D144
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D141 and A-D144
Duration
1.5 days
Number of participants
3–6
Programming, setup and operation, tailstock,
ShopTurn 3G, ShopTurn, CTX beta 4A
A-D143
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CTX beta 4A > Siemens ShopTurn 3G / Structure
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes
_ Sub-programme techniques
_ Simulation
_ Siemens 840D
operating modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Programming the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
Duration
4.5 days
Number of participants
3–8
Programming, ShopTurn 3G, Structure, CTX beta 4A
A-D241
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course A-D241
Course Contents
_ Machine concept
_ Control setup
_ Keyboard layout
_ Parameter input
_ Determination of zero points
_ Design and use of the
GILDEMEISTER
_ Structure programme
_ Machine setup
_ Synchronisation
_ Working in AUTOMATIC
_ Programme resumption
_ Programme optimisation
_ Tool correction
_ Data input and output
_ Preventative maintenance
Duration
3 days
Number of participants
3–6
Setup and operation, ShopTurn 3G, Structure, CTX beta 4A
A-D244
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42 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D241 and A-D244
Duration
1.5 days
Number of participants
3–6
Programming, setup and operation,
tailstock, ShopTurn 3G, Structure, CTX beta 4A
A-D243
Target group
Programmers and operators
of CNC lathes
Requirements
Good PC knowledge,
Windows OS, participation
in course A-D018, A-D118,
A-D218 or A-D241
Course Contents
_ Design of the software
_ Programme management
_ GILDEMEISTER Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for
clamping device
_ Zero points and
transfer position
_ Explanation of the
design of programmes
_ Object simulation
_ Design of machining
programmes
_ Tool input
_ Saving to the tool pool
_ Component selection
_ B- and C-axis position
_ Technology selection
_ Describing a raw part contour
_ B-axis machining
_ Explanation of the
programme Shift
_ 4-axis machining
_ Explanation of the
Wait Manager
_ Insertion of Wait markers
_ Introduction to CAD / CAM
_ CAD / CAM expansion for
turning applications
_ Roughing / finishing /
thread whirling / cut-in
_ Outer and inner contours
in CAD / CAM
_ Milling operations
in CAD / CAM
_ Transmit Y-axis machining
_ Cylinder interpolation
_ B-axis machining
_ Extensive exercises
_ Company-specific workpiece
_ Data transfer
_ Export / import DMG
Programmer 3D Turning
_ ISO format
_ Installation procedure
Course Contents
_ RG parameters
_ Zero points for tailstock machining
_ Program Structure
_ Programme template
_ Machining possibilities
_ Programme resumption
Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Duration
4.5 days
Number of participants
3–6
Programming, production lathes, DMG Programmer 3D Turning
A-D049
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
2 days
Number of participants
1–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
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Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
DMG Programmer 3D Turning
A-D072
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and opera-
tion course, good knowledge
of machine operation
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 44
44 CNC Training // TURNING TECHNOLOGY
CTX TC / beta TC / gamma TC / NTX 1000
Advanced
Professional
Basic
> CTX series
A-D074: Programming,
ShopTurn solutionline,
GMX, CTX TC
A-D087: Setup and
operation, single-channel,
ShopTurn solutionline,
CTX gamma TC
Siemens solution-
line / ShopTurn
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D073: Expansion option:
Measuring probe, CTX TC
A-D118: Structure
programming, turning- /
milling centers, Siemens DIN
A-D119: Programming basics
for operators, turning- /
milling centers, Siemens DIN
A-D055: Setup and operation,
single-channel, Siemens DIN,
CTX gamma TC
Siemens solution-
line / dual-channel
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D117: Setup and operation,
dual-channel, Siemens DIN,
CTX gamma TC
A-D049: Programming,
production lathes,
DMG Programmer 3D Turning
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
A-D023: Setup and
operation, ARTIS
A-D073: Expansion option:
Measuring probe, CTX TC
Siemens solution-
line / single-channel
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D049: Programming,
production lathes,
DMG Programmer 3D Turning
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
A-D023: Setup and
operation, ARTIS
A-D073: Expansion option:
Measuring probe, CTX TC
A-D218: Structure
programming, turning- /
milling center, ShopTurn 3G /
solutionline DIN
A-D219: Programming basics
for operators, turning- / milling
centers, ShopTurn 3G /
solutionline DIN
A-D230: Setup and operation,
single-channel, ShopTurn
solutionline Structure,
CTX beta / gamma TC
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Siemens ShopTurn
3G / ShopTurn
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D220: Setup and operation,
single-channel, ShopTurn 3G,
Structure, CTX beta /
gamma TC
A-D221: Setup and operation,
dual-channel, ShopTurn 3G,
Structure, CTX beta /
gamma TC
A-D223: Setup and operation,
dual-channel, ShopTurn,
Structure NTX
A-D049: Programming,
production lathes,
DMG Programmer 3D Turning
A-D023: Setup and
operation, ARTIS
A-D073: Expansion option:
Measuring probe, CTX TC
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
Siemens ShopTurn
3G / Structure
A-D218: Structure
programming, turning- /
milling center, ShopTurn 3G /
solutionline DIN
A-D219: Programming basics
for operators, turning- / milling
centers, ShopTurn 3G /
solutionline DIN
A-D222: Setup and operation,
single-channel, ShopTurn 3G,
Structure NTX
A-D156: Setup and operation,
single-channel, ShopTurn 3G,
ShopTurn, NTX
A-D158: Setup and operation,
dual-channel, ShopTurn 3G,
NTX
A-D157: Setup and operation,
dual-channel, ShopTurn 3G,
ShopTurn, CTX beta /
gamma TC
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D073: Expansion option:
Measuring probe, CTX TC
A-D154: Programming,
ShopTurn 3G, ShopTurn
CTX TC, NT
A-D155: Setup and operation,
single-channel, ShopTurn 3G,
ShopTurn, CTX beta /
gamma TC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 46
46 CNC Training // TURNING TECHNOLOGY
CTX TC / beta TC / gamma TC / NTX 1000
Advanced
Basic
> CTX series
A-D059: Setup and operation,
without C- / Y-axis, Heidenhain
Plus iT, TurnPlus
A-D060: Programming,
setup and operation,
with C- / Y-axis,
Heidenhain Plus iT, TurnPlus
A-D058: Programming,
setup and operation,
without C- / Y-axis,
Heidenhain Plus iT, DINPlus
Heidenhain Plus iT /
DINPlus
A-D075: Structure
programming, setup and
operation, DINPlus
customer-specific
A-D002: Programming with
Heidenhain iT, TurnPlus
Heidenhain Plus iT /
TurnPlus
A-D081: Structure
programming, single-channel,
setup and operation, without
a counter spindle, TurnPlus
A-D078: Programming,
setup and operation, counter
spindle, single-channel,
TurnPlus
A-D076: Structure
programming, multi-channel,
TurnPlus
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 47
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CTX TC / beta TC / gamma TC / NTX 1000 > Siemens solutionline / single-channel
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Sound basic knowledge of CNC
turning technology and
programming
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes.
_ Sub-programme techniques
_ Simulation
_ Siemens 840D operating
modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Programming of the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
_ Coordinate system of
slide 1, B-axis
_ Tool coordinate system
_ Turning operations with
the B-axis
_ Changing the B-axis in
the machining prog.
_ Setup and use of a neutral tool
_ Special corrections for tools in
slanted position of the B-axis
TOWWCS and TOWSTD
_ ATRANS and AROT
_ Milling examples
_ Milling and drilling cycles
_ Sub-programme „Shift”
_ Additive zero point offset
Duration
4.5 days
Number of participants
3–8
Structure programming, turning- / milling center,
ShopTurn 3G / solutionline DIN
A-D218
Target group
Operators of CNC turning-
milling centers
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Course Contents
_ Machine design
_ Structure programme design (single / dual channel)
_ Design of machining programmes
_ Simulation
_ Siemens 840D operating modes
_ Tool parameters
_ RG parameter
_ Zero-points
_ Main programme design
_ Status parameters
_ Data input and output
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Tool changeover
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Duration
1 day
Number of participants
3–8
Programming basics for operators,
turning- / milling centers, ShopTurn 3G / solutionline DIN
A-D219
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in course
A-D218 or A-D219
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn solutionline Structure, CTX beta / gamma TC
A-D230
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 48
48 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators
of CNC lathes
Requirements
Good PC knowledge,
Windows OS, participation
in course A-D018, A-D118,
A-D218 or A-D241
Course Contents
_ Design of the software
_ Programme management
_ GILDEMEISTER Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for
clamping device
_ Zero points and
transfer position
_ Explanation of the
design of programmes
_ Object simulation
_ Design of machining
programmes
_ Tool input
_ Saving to the tool pool
_ Component selection
_ B- and C-axis position
_ Technology selection
_ Describing a raw part contour
_ B-axis machining
_ Explanation of the
programme Shift
_ 4-axis machining
_ Explanation of the
Wait Manager
_ Insertion of Wait markers
_ Introduction to CAD / CAM
_ CAD / CAM expansion for
turning applications
_ Roughing / finishing /
thread whirling / cut-in
_ Outer and inner contours
in CAD / CAM
_ Milling operations
in CAD / CAM
_ Transmit Y-axis machining
_ Cylinder interpolation
_ B-axis machining
_ Extensive exercises
_ Company-specific workpiece
_ Data transfer
_ Export / Import DMG
Programmer 3D Turning
_ ISO format
_ Installation procedure
Duration
4.5 days
Number of participants
3–6
Programming, production lathes, DMG Programmer 3D Turning
A-D049
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Duration
2 days
Number of participants
1–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
DMG Programmer 3D Turning
A-D072
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 49
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Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and opera-
tion course, good knowledge
of machine operation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
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50 CNC Training // TURNING TECHNOLOGY
CTX TC / beta TC / gamma TC / NTX 1000 > Siemens solutionline / dual-channel
Target group
Programmers and operators of
turning-milling centers with
Structure programming
Requirements
Profound knowledge in
CNC turning technology
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes
_ Sub-programme techniques
_ Simulation
_ Siemens 840D
operating modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero points – main
programme design
_ Programming the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
_ Coordinate system of
slide 1, B-axis
_ Tool coordinate system
_ Turning operations with
the B-axis
_ Changing the B-axis
in the machining prog.
_ Setup and use of a neutral tool
_ Special corrections for tools in
slanted position of the B-axis
TOWWCS and TOWSTD
ATRANS and AROT
_ Milling examples
_ Milling and drilling cycles
_ Sub-programme „Shift“
_ Additive zero point offset
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Tool changeover
_ Machine setup
_ Standard workpiece setup
_ Selection and setup of
clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Duration
4.5 days
Number of participants
3–8
Structure programming, turning- / milling centers, Siemens DIN
A-D118
Target group
Programmers and operators of
CNC turning-milling centers
with Structure programming
Requirements
Sound basic knowledge of
operation of CNC machines
Course Contents
_ Machine design
_ GILDEMEISTER Structure programming
_ Single / dual channel
_ Design of machining programmes
_ Simulation
_ Siemens 840D operating modes
_ Tool parameters
_ RG parameters
_ Zero points
_ Design of main programme
_ Status parameters
_ Data input and output
Duration
1 day
Number of participants
3–6
Programming basics for operators,
turning- / milling centers, Siemens DIN
A-D119
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in course
A-D218 or A-D219
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel, Siemens DIN, CTX gamma TC
A-D055
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Target group
Programmers and operators
of turning-milling centers with
GILDEMEISTER Structure
programming
Requirements
Good knowledge in operation
of CNC machines, participation
in courses A-D118, A-D119
and A-D055
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel, Siemens DIN, CTX gamma TC
A-D117
Target group
Programmers and operators
of CNC lathes
Requirements
Good PC knowledge,
Windows OS, participation
in course A-D018, A-D118,
A-D218 or A-D241
Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Duration
4.5 days
Number of participants
3–6
Programming, production lathes, DMG Programmer 3D Turning
A-D049
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
2 days
Number of participants
1–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
Course Contents
_ Tool changeover Channel 2
_ Distinctive features of
dual-channel machining
_ Setup and adjusting of
the lower turret
_ Expanding a standard work
piece to dual-channel
machining
_ Global RG parameters
_ Adjusting the main programme
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Course Contents
_ Design of the software
_ Programme management
_ GILDEMEISTER Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for
clamping device
_ Zero points and
transfer position
_ Explanation of the
design of programmes
_ Object simulation
_ Design of machining
programmes
_ Tool input
_ Saving to the tool pool
_ Component selection
_ B- and C-axis position
_ Technology selection
_ Describing a raw part contour
_ B-axis machining
_ Explanation of the
programme Shift
_ 4-axis machining
_ Explanation of the
Wait Manager
_ Insertion of Wait markers
_ Introduction to CAD / CAM
_ CAD / CAM expansion for
turning applications
_ Roughing / finishing /
thread whirling / cut-in
_ Outer and inner contours
in CAD / CAM
_ Milling operations
in CAD / CAM
_ Transmit Y-axis machining
_ Cylinder interpolation
_ B-axis machining
_ Extensive exercises
_ Company-specific workpiece
_ Data transfer
_ Export / import DMG
Programmer 3D Turning
_ ISO format
_ Installation procedure
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52 CNC Training // TURNING TECHNOLOGY
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
DMG Programmer 3D Turning
A-D072
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and opera-
tion course, good knowledge
of machine operation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
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Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Duration
4.5 days
Number of participants
3–6
Programming, ShopTurn solutionline, GMX, CTX TC
A-D074
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D074
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn solutionline, CTX gamma TC
A-D087
Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Kinematics of B-axis
_ Contour turning
_ Contour elements
_ Burring
_ Thread turning
_ Calculation functions
_ Fitting input
_ Inside machining
_ Programming of
the counter spindle
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tool input
_ Tool management
_ HSK tools and tool coordinates
_ Corrections to the B-axis
_ Milling and drilling cycles
_ Programme SYNC
_ Dual-channel block
programming ShopTurn
_ Programming exercises:
_ Complete machining
turning and milling
_ Insights into DIN/ISO
programming
(Program Guide)
Course Contents
_ Start-up procedure
_ Machine operating panel
and keyboard
_ Manual operation of
the machine
_ Slide traverse
_ Moving the spindle
with cabinet door open
_ Moving the spindle
with the hand wheel
_ ShopTurn settings
_ Tool management general
_ Magazine and tool lists
_ Loading tools
_ T,S,M menu
_ Changing tools
_ Inspecting tools
_ Entering wear corrections
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Determination of zero-point
_ Measuring tools on
the machine
_ Programming exercises:
_ Complete machining
with turning and milling
_ Standard workpiece setup
_ Run-in procedure with
and without a part
_ Programme influence
_ Machining programme
resumption
_ Processing and optimisation
of workpiece prog.
_ Tool corrections
_ Corrections to the B-axis
_ Retracting of a slanted
tool with FF_ANG
_ Workpiece transfer
_ Retracting the slide during
_ interrupted tool changeover
with FF_MAG
_ Distinctive features of
multi-task tools
_ Zero point offsets on the
main and counter spindle
_ GILDEMEISTER applications /
CUSTOM menu – preventative
maintenance
_ Data management and
data backup
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CTX TC / beta TC / gamma TC / NTX 1000 > Siemens ShopTurn 3G / Structure
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes
_ Sub-programme techniques
_ Simulation
_ Siemens 840D operating
modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Programming of the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
_ Coordinate system of
slide 1, B-axis
_ Tool coordinate system
_ Turning operations with
the B-axis
_ Changing the B-axis in
the machining prog.
_ Setup and use of a neutral tool
_ Special corrections for tools in
slanted position of the B-axis
TOWWCS and TOWSTD
_ ATRANS and AROT
_ Milling examples
_ Milling and drilling cycles
_ Sub-programme „Shift”
_ Additive zero point offset
Duration
2 days on site
Number of participants
3–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–8
Structure programming, turning- / milling center,
ShopTurn 3G / solutionline DIN
A-D218
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Target group
Operators of CNC turning-
milling centers
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Duration
1 day
Number of participants
3–8
Programming basics for operators,
turning- / milling centers, ShopTurn 3G / solutionline DIN
A-D219
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in course
A-D218 or A-D219
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel, ShopTurn 3G, Structure NTX
A-D222
Course Contents
_ Machine design
_ Structure programme design (single / dual channel)
_ Design of machining programmes
_ Simulation
_ Siemens 840D operating modes
_ Tool parameters
_ RG parameter
_ Zero-points
_ Main programme design
_ Status parameters
_ Data input and output
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle allocation
_ Tool changeover channel 1
_ Machine setup
_ Standard workpiece setup
_ Selection and setup of
clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in course
A-D218 or A-D219
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn 3G, Structure, CTX beta / gamma TC
A-D220
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle allocation
_ Tool changeover channel 1
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
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Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in courses
A-D218 / A-D219 and A-D222
Course Contents
_ Tool changeover channel 2
_ Distinctive features of dual-channel machining
_ Setup and adjusting of the lower turret
_ Expanding a standard workpiece to dual-channel machining
_ Global RG parameter
_ Adjusting the main programme
_ Run-in procedure with and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme resumption
_ Data backup
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel,
ShopTurn 3G, Structure, CTX beta / gamma TC
A-D221
56 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in courses
A-D218 / A-D219 and A-D220
Course Contents
_ Tool changeover channel 2
_ Distinctive features of dual-channel machining
_ Setup and adjusting of the lower turret
_ Expanding a standard workpiece to dual-channel machining
_ Global RG parameters
_ Adjusting the main programme
_ Run-in procedure with and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme resumption
_ Data backup
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel, ShopTurn, Structure NTX
A-D223
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Course Contents
_ Design of the software
_ Programme management
_ GILDEMEISTER Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for
clamping device
_ Zero points and
transfer position
_ Explanation of the
design of programmes
_ Object simulation
_ Design of machining
programmes
_ Tool input
_ Saving to the tool pool
_ Component selection
_ B- and C-axis position
_ Technology selection
_ Describing a raw part contour
_ B-axis machining
_ Explanation of the
programme Shift
_ 4-axis machining
_ Explanation of the
Wait Manager
_ Insertion of Wait markers
_ Introduction to CAD / CAM
_ CAD / CAM expansion for
turning applications
_ Roughing / finishing /
thread whirling / cut-in
_ Outer and inner contours
in CAD / CAM
_ Milling operations
in CAD / CAM
_ Transmit Y-axis machining
_ Cylinder interpolation
_ B-axis machining
_ Extensive exercises
_ Company-specific workpiece
_ Data transfer
_ Export / Import DMG
Programmer 3D Turning
_ ISO format
_ Installation procedure
Target group
Programmers and operators
of CNC lathes
Requirements
Good PC knowledge,
Windows OS, participation
in course A-D018, A-D118,
A-D218 or A-D241
Duration
4.5 days
Number of participants
3–6
Programming, production lathes, DMG Programmer 3D Turning
A-D049
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
3 days
Number of participants
3–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
q DMG Programmer 3D Turning
A-D072
Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
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Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and opera-
tion course, good knowledge
of machine operation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
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Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Kinematics of B-axis
_ Contour turning
_ Contour elements
_ Burring
_ Thread turning
_ Calculation functions
_ Fitting input
_ Inside machining
_ Programming of
the counter spindle
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tool input
_ Tool management
_ HSK tools and tool coordinates
_ Corrections to the B-axis
_ Milling and drilling cycles
_ Programme SYNC
_ Dual-channel block
programming ShopTurn
_ Programming exercises
_ Complete machining
turning and milling
_ Insights into DIN/ISO
programming (Program Guide)
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Tool changeover
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
_ Introdcution to DIN/ISO
Course Contents
_ Machine design
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Tool changeover
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure
with and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
_ Insights into DIN/ISO
programming
(Program Guide)
CTX TC / beta TC / gamma TC / NTX 1000 > Siemens ShopTurn 3G / ShopTurn
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3 –8
Programming, ShopTurn 3G, ShopTurn CTX TC, NT
A-D154
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation
of CNC machines, participation
in course A-154
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn 3G, ShopTurn, CTX beta / gamma TC
A-D155
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation
of CNC machines, participation
in course A-D154
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel, ShopTurn 3G, ShopTurn, NTX
A-D156
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60 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Tool changeover channel 2
_ Distinctive features of
dual-channel machining
_ Setup and adjusting of
the lower turret
_ Expanding a standard
workpiece to dual-channel
machining (Sync programme)
_ Adjusting the main programme
_ Run-in procedure with
and without a part
_ Tool corrections –
programme optimisation
_ Machining programme
resumption
_ Data backup
_ DIN/ISO programming
(Program Guide)
Course Contents
_ Tool changeover channel 2
_ Distinctive features of
dual-channel machining
_ Setup and adjusting of
the lower turret
_ Expanding a standard
workpiece to dual-channel
machining (Sync programme)
_ Adjusting the main programme
_ Run-in procedure with
and without a part
_ Tool corrections –
programme optimisation
_ Machining programme
resumption
_ Data backup
_ DIN/ISO programming
(Program Guide)
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation of
CNC machines, participation in
courses A-D154 and A-D155
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel,
ShopTurn 3G, ShopTurn, CTX beta / gamma TC
A-D157
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation
of CNC machines, participation
in courses A-D154 and A-D156
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel, ShopTurn 3G, NTX
A-D158
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
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Course Contents
_ TurnPlus operating mode
_ Unfinished / finished
part description
_ Contouring
_ Tool definitions
_ AAG Automatic
work plan generation
_ IAG Interactive work
plan generation
_ Simulation operating mode
_ DIN-Plus operating mode
_ Getting acquainted with
G- and M-functions
_ Programme editing
and optimisation
_ Machine operating mode
_ Service operating mode
_ Word list generation
_ Material / cutting material
_ Operating mode parameters
_ Tools
_ Technology
_ Parameters
Course Contents
_ Machine design
_ Structure of a programme
_ Tool definition
_ Unfinished / finished
part description
_ M-, G-functions, cycles
_ File management
_ Sub-programme techniques
_ Exercises
_ Tool parameters
_ Machine design
_ Clamping devices
_ Start-up procedure
_ Operation
_ Tools
_ Clamping devices
_ Workpiece run-in
_ Corrections
_ Programme resumption
_ Programme optimisation
Course Contents
_ Structure programming
with DinPlus
_ Design of a machining pro-
gramme with a B-axis and
counter spindle
_ Status parameters
_ 4-axis machining
_ Synchronisation
_ Advanced programming
exercises
_ Tool transfer to the
counter spindle
_ Turning machining with slide
1 and 2 on the main and
counter spindles with a
B-axis and a turret
_ Setup and use of a neutral tool
_ Corrections to the B-axis
_ Handling of a disk magazine
_ Complete machining of a
workpiece on the machine
CTX TC / beta TC / gamma TC / NTX 1000 > Heidenhain Plus iT / TurnPlus
CTX TC / beta TC / gamma TC / NTX 1000 > Heidenhain Plus iT / DINPlus
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Heidenhain Plus iT, DINPlus
A-D058
Target group
Programmers, setters and
operators of CNC lathes
Requirements
Participation in course A-D058
or comprehensive knowledge
of programming, setup and
operation with DINPlus
Duration
4.5 days
Number of participants
1–6
Structure programming, setup and operation,
DINPlus customer-specific
A-D075
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–8
Programming with Heidenhain iT, TurnPlus
A-D002
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Course Contents
_ Machine design
_ Start-up procedure
_ Machine setup,
_ Clamping devices
_ Tools
_ Programme input
_ Programme transfer
_ Simulation
_ Optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Definition of tools
in the programme
_ Handling of safety zones
_ Preventative maintenance
_ Troubleshooting and
resolutions
_ Specific safety instructions
_ Inspection cycle
Target group
Programmers and operators
of CNC lathes
Requirements
Good knowledge of
Programming with TurnPlus or
participation in course A-D002
Duration
2.5 days
Number of participants
3–6
Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D059
Course Contents
_ Programming with smart.Turn
_ Tool editor and technology memory
_ Program design and structure
_ Unit programming
_ Contour programming
_ Milling and drilling on face and shell surfaces
_ DinPlus programming
_ Sub-programmes, expert programmes
_ Simulation
_ Programme organisation and data backup
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D002 and A-D059
Duration
2 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Heidenhain Plus iT, TurnPlus
A-D060
Course Contents
_ Structure programming with DinPlus / TurnPlus
_ Design of a machining programme with
a B-axis and counter spindle
_ Status parameters
_ 4-axis machining
_ Synchronisation
_ Advanced programming exercises
_ Tool transfer to the counter spindle
_ Turning machining with slides 1 and 2 on the main
and counter spindles with a B-axis and a turret
_ Setup and use of a neutral tool
_ Corrections to the B-axis
_ Handling of a disk magazine
_ Complete machining of a workpiece on the machine
Target group
Programmers, setters and
operators of CNC lathes
Requirements
Participation in courses
A-D002, A-D059 / A-D060 or
comprehensive knowledge of
programming with TurnPlus
Duration
4.5 days
Number of participants
3–6
Structure programming, multi-channel, TurnPlus
A-D076
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Course Contents
_ Machine concept
_ Work area
_ Machining possibilities
of the B-axis
_ Programming with DINPlus
_ Setup of Structure
programming single-channel
_ Turning and milling
machining with the B-axis
_ Machining on face and shell
surfaces with C- / Y-axis
_ Practice on the machine
_ Start-up procedure
_ Coordinate system of
the B-axis
_ Managing tools in
the disk magazine
_ Setup and machining
of workpieces
_ Tool corrections
_ Machining programme
resumption
_ Data backup
Target group
Programmers, setters and
operators of CNC lathes
Requirements
Participation in course
A-D002, A-D059 and A-D060
or comprehensive knowledge
of programming, setup and
operation with TurnPlus
Duration
3 days
Number of participants
1–6
Structure programming, single-channel,
setup and operation, without a counter spindle, TurnPlus
A-D081
Course Contents
_ Counter spindle handling system
_ Machine concept
_ Tool transfer to the counter spindle
_ Turning machining with slide 1 and 2
on the main and counter spindles with a B-axis
_ Corrections to the B-axis
_ Design of a machining programme
with a B-axis and counter spindle
_ Batch search
_ Handling of a disk magazine
_ Complete machining of a workpiece on the machine
Target group
Programmers, setters and
operators of CNC lathes
Requirements
Participation in course
A-D002, A-D059 and A-D060
and A-D081 or comprehensive
knowledge of programming,
setup and operation with
TurnPlus
Duration
1.5 days
Number of participants
1–6
Programming, setup and operation,
1 counter spindle, single-channel, TurnPlus
A-D078
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Basic
Advanced
Professional
CTX beta 4A TC
> CTX series
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D221: Setup and operation,
dual-channel, ShopTurn 3G,
Structure, CTX beta /
gamma TC
A-D049: Programming,
production lathes,
DMG Programmer 3D Turning
A-D023: Setup and
operation, ARTIS
A-D073: Expansion option:
Measuring probe, CTX TC
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
Siemens ShopTurn
3G / Structure
A-D218: Structure
programming, turning- /
milling center, ShopTurn 3G /
solutionline DIN
A-D219: Programming basics
for operators, turning- / milling
centers, ShopTurn 3G /
solutionline DIN
A-D220: Setup and operation,
single-channel, ShopTurn 3G,
Structure, CTX beta /
gamma TC
A-D154: Programming,
ShopTurn 3G, ShopTurn
CTX TC, NT
A-D155: Setup and operation,
single-channel, ShopTurn 3G,
ShopTurn, CTX beta /
gamma TC
Siemens ShopTurn
3G / ShopTurn
A-D071: Programming, setup
and operation, tailstock /
steady rest option
A-D157: Setup and operation,
dual-channel, ShopTurn 3G,
ShopTurn, CTX beta /
gamma TC
A-D073: Expansion option:
Measuring probe, CTX TC
64 CNC Training // TURNING TECHNOLOGY
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>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes.
_ Sub-programme techniques
_ Simulation
_ Siemens 840D operating
modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Programming of the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
_ Coordinate system of
slide 1, B-axis
_ Tool coordinate system
_ Turning operations with
the B-axis
_ Changing the B-axis in
the machining prog.
_ Setup and use of a neutral tool
_ Special corrections for tools in
slanted position of the B-axis
TOWWCS and TOWSTD
_ ATRANS and AROT
_ Milling examples
_ Milling and drilling cycles
_ Sub-programme „Shift”
_ Additive zero point offset
Course Contents
_ Machine design
_ Structure programme design (single / dual channel)
_ Design of machining programmes
_ Simulation
_ Siemens 840D operating modes
_ Tool parameters
_ RG parameter
_ Zero-points
_ Main programme design
_ Status parameters
_ Data input and output
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle allocation
_ Tool changeover channel 1
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
CTX beta 4A TC > Siemens ShopTurn 3G / Structure
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Duration
4.5 days
Number of participants
3–8
Structure programming, turning- / milling center,
ShopTurn 3G / solutionline DIN
A-D218
Target group
Operators of CNC turning-
milling centers
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Duration
1 day
Number of participants
3–8
Programming basics for operators,
turning- / milling centers, ShopTurn 3G / solutionline DIN
A-D219
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in course
A-D218 or A-D219
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn 3G, Structure, CTX beta / gamma TC
A-D220
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66 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Tool changeover channel 2
_ Distinctive features of dual-channel machining
_ Setup and adjusting of the lower turret
_ Expanding a standard workpiece to dual-channel machining
_ Global RG parameter
_ Adjusting the main programme
_ Run-in procedure with and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme resumption
_ Data backup
Course Contents
_ Design of the software
_ Programme management
_ GILDEMEISTER Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for
clamping device
_ Zero points and
transfer position
_ Explanation of the
design of programmes
_ Object simulation
_ Design of machining
programmes
_ Tool input
_ Saving to the tool pool
_ Component selection
_ B- and C-axis position
_ Technology selection
_ Describing a raw part contour
_ B-axis machining
_ Explanation of the
programme Shift
_ 4-axis machining
_ Explanation of the
Wait Manager
_ Insertion of Wait markers
_ Introduction to CAD / CAM
_ CAD / CAM expansion for
turning applications
_ Roughing / finishing /
thread whirling / cut-in
_ Outer and inner contours
in CAD / CAM
_ Milling operations
in CAD / CAM
_ Transmit Y-axis machining
_ Cylinder interpolation
_ B-axis machining
_ Extensive exercises
_ Company-specific workpiece
_ Data transfer
_ Export / import DMG
Programmer 3D Turning
_ ISO format
_ Installation procedure
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Participation in courses
A-D218 / A-D219 and A-D222
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel,
ShopTurn 3G, Structure, CTX beta / gamma TC
A-D221
Target group
Programmers and operators
of CNC lathes
Requirements
Good PC knowledge,
Windows OS, participation
in course A-D018, A-D118,
A-D218 or A-D241
Duration
4.5 days
Number of participants
3–6
Programming, production lathes, DMG Programmer 3D Turning
A-D049
Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
2 days
Number of participants
1–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
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Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
DMG Programmer 3D Turning
A-D072
Target group
Operators of CNC turning-
milling centers
Requirements
Participation in a setup
and operation course
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and
operation course, good
knowledge of machine
operation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
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68 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Machine concept
_ Keyboard layout
_ Start-up procedure
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Tool changeover
_ Machine setup
_ Standard workpiece setup
_ Selection and setup
of clamping devices
_ Adjusting clamping pressure
_ Checking clamping travel
_ Programming
_ Tool input
_ Determining parameters
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
_ Introdcution to DIN/ISO
Course Contents
_ Tool changeover channel 2
_ Distinctive features of
dual-channel machining
_ Setup and adjusting of
the lower turret
_ Expanding a standard
workpiece to dual-channel
machining (Sync programme)
_ Adjusting the main programme
_ Run-in procedure with
and without a part
_ Tool corrections –
programme optimisation
_ Machining programme
resumption
_ Data backup
_ DIN/ISO programming
(Program Guide)
Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Kinematics of B-axis
_ Contour turning
_ Contour elements
_ Burring
_ Thread turning
_ Calculation functions
_ Fitting input
_ Inside machining
_ Programming of
the counter spindle
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tool input
_ Tool management
_ HSK tools and tool coordinates
_ Corrections to the B-axis
_ Milling and drilling cycles
_ Programme SYNC
_ Dual-channel block
programming ShopTurn
_ Programming exercises:
_ complete machining
turning and milling
_ Introduction to DIN/ISO
programming (Program Guide)
CTX beta 4A TC > Siemens ShopTurn 3G / ShopTurn
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3 –8
Programming, ShopTurn 3G, ShopTurn CTX TC, NT
A-D154
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation
of CNC machines, participation
in course A-154
Duration
3 days
Number of participants
3–6
Setup and operation, single-channel,
ShopTurn 3G, ShopTurn, CTX beta / gamma TC
A-D155
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Good knowledge in operation of
CNC machines, participation in
courses A-D154 and A-D155
Duration
1 day
Number of participants
3–6
Setup and operation, dual-channel,
ShopTurn 3G, ShopTurn, CTX beta / gamma TC
A-D157
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Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
CTX beta 4A TC > Siemens ShopTurn 3G / Structure
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
Target group
Programmers and operators
of CNC lathes
Requirements
Profound knowledge of
programming with the
Siemens control
Duration
2 days
Number of participants
1–6
Expansion option: Measuring probe, CTX TC
A-D073
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70 CNC Training // TURNING TECHNOLOGY
Basic
Advanced
Professional
CTX delta / NT 6600
> CTX series
A-D218: Structure
programming, turning- /
milling center, ShopTurn 3G /
solutionline DIN
A-D154: Programming,
ShopTurn 3G, ShopTurn
CTX TC, NT
A-D153: Setup and operation,
Structure or ShopTurn 3G,
delta, NT
A-D071: Programming, setup
and operation, tailstock /
steady rest option
Siemens ShopTurn
3G / Structure
or ShopTurn
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Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Kinematics of B-axis
_ Contour turning
_ Contour elements
_ Burring
_ Thread turning
_ Calculation functions
_ Fitting input
_ Inside machining
_ Programming of
the counter spindle
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tool input
_ Tool management
_ HSK tools and tool coordinates
_ Corrections to the B-axis
_ Milling and drilling cycles
_ Programme SYNC
_ Dual-channel block
programming ShopTurn
_ Programming exercises
_ complete machining
turning and milling
_ Introduction to DIN/ISO
programming (Program Guide)
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes
_ Sub-programme techniques
_ Simulation
_ Siemens 840D operating
modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Programming of the C-axis
_ Transformations
(frame assignment)
_ Slide synchronisation
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
_ Coordinate system of
slide 1, B-axis
_ Tool coordinate system
_ Turning operations with
the B-axis
_ Changing the B-axis in
the machining prog.
_ Setup and use of a neutral tool
_ Special corrections for tools in
slanted position of the B-axis
TOWWCS and TOWSTD
_ ATRANS and AROT
_ Milling examples
_ Milling and drilling cycles
_ Sub-programme „Shift”
_ Additive zero point offset
CTX delta / NT 6600 > Siemens ShopTurn 3G / Structure or ShopTurn
Target group
Programmers and operators of
CNC turning-milling centers
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Duration
4.5 days
Number of participants
3–8
Structure programming, turning- / milling center,
ShopTurn 3G / solutionline DIN
A-D218
Target group
Programmers, setters and
operators of turning-milling
centers with ShopTurn
programming
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3 –8
Programming, ShopTurn 3G, ShopTurn CTX TC, NT
A-D154
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72 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Machine design
_ Programme header
_ Contour description
_ Turning operations
_ Transfer
_ Cycle swivelling
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Tool input
_ Milling operations
_ Tool management
_ Corrections to the B-axis
_ Insights into DIN/ISO
programming (Program Guide)
Course Contents
_ Individual customer programming and operation courses
for the tailstock and / or steady rest function
_ Zero and reference points of the steady rest and tailstock
_ Programme structure
_ Machining possibilities
_ GILDEMEISTER cycles
Target group
Programmers, setters and
operators of turning-milling
centers (CTX delta TC) with
ShopTurn or Structure
programming
Requirements
Participation in course A-D218
or A-D154 (DMG Training
Academy Certificate)
Duration
4.5 days
Number of participants
1–6
Setup and operation, Structure or ShopTurn 3G, delta, NT
A-D153
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a setup
and operation course
Duration
2 days
Number of participants
1–6
Programming, setup and operation, tailstock / steady rest option
A-D071
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CTV series 73
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Basic
Advanced
Professional
> CTV series
A-D023: Setup and
operation, ARTIS
A-D018: Structure
programming production
lathes, Siemens
A-D019: Programming basics
for operators, production
lathes, Siemens
A-D016: Setup and operation,
Siemens 840D, CTV
A-D072: Customer-specific
instruction and installation,
DMG Programmer 3D Turning
A-D079: Import,
2D / 3D CAD data,
DMG Programmer 3D Turning
A-D057: Single-channel
programming, DMG
Programmer 3D Turning
A-D085: Programming,
setup and operation, without
C- / Y-axis, ShopTurn
A-D084: Programming,
setup and operation,
with C- / Y-axis, ShopTurn
A-D052: Advanced course:
ShopTurn, DIN-ISO
Siemens 840D /
ShopTurn
Siemens 840D /
DIN-ISO
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74 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Machine design
_ Structure programme design
(single / dual channel)
_ Machining programmes
_ Sub-programme techniques
_ Simulation
_ Siemens 840D
operating modes
_ Basic geometry functions
_ Tool parameters
_ GILDEMEISTER and
Siemens cycles
_ RG parameters
_ Zero-points
_ Main programme design
_ Slide synchronisation
_ Programming of the C-axis
_ Transformations
(frame assignment)
_ Programming the Y-axis
_ 4-axis machining
_ Data input and output
Course Contents
_ Machine design
_ GILDEMEISTER
Structure programming
(single / dual channel)
_ Design of machining
programmes
_ Simulation
_ Siemens 840D
operating modes
_ Tool parameters
_ RG parameters
_ Zero-points
_ Main programme design
_ Status parameters
_ Data input and output
Course Contents
_ Machine concept
_ Control setup
_ Keyboard layout
_ Parameter input
_ Determination of zero points
_ Design and use of the
GILDEMEISTER Structure
programme
_ Machine setup
_ Working in AUTOMATIC
_ Programme resumption
_ Programme optimisation
_ Tool correction
_ Data input and output
_ Preventative maintenance
_ Working with driven tools
_ Loading and unloading
strategies
_ Setup of the coveyor belt
CTV > Siemens 840D / DIN-ISO
Target group
Programmers and operators
of CNC production lathes
Requirements
Profound knowledge in
CNC turning technology
Duration
4.5 days
Number of participants
3–8
Structure programming production lathes, Siemens
A-D018
Target group
Operators of CNC
production lathes
Requirements
Sound basic knowledge
of operation of CNC lathes
Duration
1 day
Number of participants
3–6
Programming basics for operators, production lathes, Siemens
A-D019
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in courses
A-D018 or A-D019
Duration
3 days
Number of participants
3–6
Setup and operation, Siemens 840D, CTV
A-D016
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CTV series 75
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Course Contents
_ Import of IGES- / STEP- / DXF data formats
into the DMG Programmer 3D Turning
_ Rotation of the workpiece
_ Determining the zero point
_ Marking the machining surfaces
_ Machining
Course Contents
_ Design of the software
_ Programme management
_ Design of DMG Programmer
3D Turning as per
GILDEMEISTER-Structure
programming
_ Programme template
_ Programming syntax
_ Tool management
_ Input parameters for clamping
devices, zero points and
transfer position
_ Explanation of the design
of programmes
_ Object simulation
_ Creating machining
programmes
_ Tool input, saving in the tool
pool, component selection,
B- and C-axis position as well
as technology selection
_ Describing a raw part contour
_ B-axis machining, working
with frame instructions
_ Introduction to CAD/CAM
_ CAD/CAM expansion for
various turning applications
such as roughing, thread
whirling and cut-in
_ Outer and inner contours
in CAD/CAM
_ Milling operations with
a CAD/CAM module
_ Transmit
_ Y-axis machining
_ Cylinder interpolation
_ Exercises to all topics
_ Possibility of programming
a company-specific workpiece
_ Data transfer
_ Export / import DMG
Programmer 3D Turning
and ISO format
_ Installation procedure
Course Contents
_ Learning of the monitoring functions
_ Machining capacity recording
_ Learning the programme commands
_ Practical exercises to monitor „blunt“, „missing“ and „broken“
_ Monitoring optimisation
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in a Siemens 840D
programming, setup and opera-
tion course, good knowledge
of machine operation
Duration
1 day
Number of participants
3–6
Setup and operation, ARTIS
A-D023
Target group
Programmers of CNC lathes
Requirements
Good knowledge of PC, working
with Windows, participation in
a programming course for CTV
or GMX machined
Duration
4 days
Number of participants
3–6
Single-channel programming, DMG Programmer 3D Turning
A-D057
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
2 days
Number of participants
1–6
Import, 2D / 3D CAD data, DMG Programmer 3D Turning
A-D079
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76 CNC Training // TURNING TECHNOLOGY
Course Contents
_ Installation of the basic system
_ Installation of the machine
_ Activating the correct programme template
_ Customising the programme template
_ General introduction to the DMG Programmer 3D Turning
_ Tips and tricks
Target group
Programmers of CNC lathes
Requirements
Participation in course A-D049
Duration
1 day
Number of participants
1–6
Customer-specific instruction and installation,
DMG Programmer 3D Turning
A-D072
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ R parameters
_ Programming with G-code
_ Simulation
_ Data backup
_ Machine design
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
CTV > Siemens 840D / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Duration
3 days
Number of participants
3–8
Programming, setup and operation, without C- / Y-axis, ShopTurn
A-D085
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ R parameters
_ Programming with G-code
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation, with C- / Y-axis, ShopTurn
A-D084
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CTV series 77
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Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Target group
Programmers of CNC lathes
Requirements
Knowledge of ShopTurn
programming or participation
in course A-D012 or A-D013,
A-D084 or A-D085
Duration
3 days
Number of participants
3–6
Advanced course: ShopTurn, DIN-ISO
A-D052
We would be glad to offer you training
courses for the TWIN series on request.
Please contact us for this at
[email protected] or
Tel.: +49 (0) 52 05 / 74-25 03.
> TWIN series
We would be glad to offer you training
courses for the GMX series on request.
Please contact us for this at
[email protected] or
Tel.: +49 (0) 52 05 / 74-25 03.
> GMX series
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 78
78 CNC Training // TURNING TECHNOLOGY
CTX ecoline
Advanced
Professional
Basic
> ECOLINE series
A-D052: Advanced course:
ShopTurn, DIN-ISO
Siemens 810D /
840D ShopTurn
A-D013: Programming,
setup and operation,
without C- / Y-axis, ShopTurn
A-D012: Programming,
setup and operation,
with C- / Y-axis, ShopTurn
A-D252: Programming,
Siemens Operate,
ShopTurn, DIN-ISO
Siemens 840D
Operate ShopTurn
A-D213: Programming,
setup and operation,
without C- / Y-axis,
Siemens Operate, ShopTurn
A-D212: Programming,
setup and operation,
with C- / Y-axis,
Siemens Operate, ShopTurn
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CTX ECOLINE series 79
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on request
Mitsubishi with
MAPPS IV
A-D391: Programming,
Units DINPlus, Heidenhain
CNC Pilot 620
Heidenhain CNC
Pilot 620
A-D372: Programming,
setup and operation,
Heidenhain CNC Pilot 620,
without C-axis
A-D371: Programming,
setup and operation,
Heidenhain CNC Pilot 620,
with C-axis
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80 CNC Training // TURNING TECHNOLOGY
CTX ecoline > Siemens 810D / 840D / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, ShopTurn
A-D013
Target group
Programmers and operators
of 2-axis lathes
Requirements
Sound basic knowledge of
turning technology and basic
knowledge of CNC technology
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, ShopTurn
A-D012
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Target group
Programmers of CNC lathes
Requirements
Knowledge of ShopTurn
programming or participation
in course A-D012 or A-D013,
A-D084 or A-D085
Duration
3 days
Number of participants
3–6
Advanced course: ShopTurn, DIN-ISO
A-D052
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CTX ECOLINE series 81
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CTX ecoline > Siemens 840D Operate / ShopTurn
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
without C- / Y-axis, Siemens Operate, ShopTurn
A-D213
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
with C- / Y-axis, Siemens Operate, ShopTurn
A-D212
Target group
Programmers of CNC lathes
Requirements
Knowledge of programming
with Siemens Operate, ShopTurn
Course Contents
_ Integration of sub-programmes, programme part repetitions
_ Programming with DIN-ISO, M-, G-functions, cycles,
C-axis machining
_ Exercises
Duration
3 days
Number of participants
3–6
Programming, Siemens Operate, ShopTurn, DIN-ISO
A-D252
Course Contents
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ Data backup
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ C-axis
_ Y-axis
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82 CNC Training // TURNING TECHNOLOGY
CTX ecoline > Heidenhain CNC Pilot 620
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Course Contents
_ Handling of CNC Pilot 620
_ Presentation of the
main operating modes
_ Cycle programming in dialog
_ Cycle design
_ Contour programming with ICP
_ Contour chipping
_ Simulation
_ Data backup
_ Machine design
_ Maintenance instructions
_ Start-up procedure
_ Workpiece setup
_ Clamping device,
clamping pressure
_ Zero-point offset
_ Tool measuring internal /
external
_ Safety zones setup
_ Automatic operating
mode, chipping
_ Safe workpiece run-in
_ Tool corrections
_ Shutdown procedure
Course Contents
_ Handling of CNC Pilot 620
_ Presentation of the main
operating modes
_ Cycle programming in dialog
_ Building turning cycles
_ Contour programming with ICP
_ Contour chipping
_ C-axis coordinate system
_ C-axis cycles drilling
_ Milling and drilling on
face and shell surfaces
_ Simulation
_ Data backup
_ Machine design,
maintenance instructions
_ Start-up procedure
_ Manual operating mode
_ Workpiece setup
_ Clamping device,
clamping pressure
_ Zero-point offset
_ Tool measuring internal /
external
_ Handling of driven tools
for C-axis machining
_ Safety zones setup
_ Automatic operating mode
_ Chipping with turning
and milling
_ Tool corrections
_ Shutdown procedure
Duration
3 days
Number of participants
3–6
Programming, setup and operation,
Heidenhain CNC Pilot 620, without C-axis
A-D372
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology and
programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
Heidenhain CNC Pilot 620, with C-axis
A-D371
Course Contents
_ Programming with smart.Turn
_ Tool editor and technology memory
_ Program design and structure
_ Unit programming
_ Contour programming
_ Milling and drilling on face / shell surfaces
_ DinPlus programming
_ Sub-programmes, expert programmes
_ Simulation
_ Programme organisation
_ Data backup
Target group
Programmers and operators
of CNC lathes
Requirements
Participation in course
A-D371 or A-D372
Duration
3 days
Number of participants
3–6
Programming, Units DINPlus, Heidenhain CNC Pilot 620
A-D391
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CTX ECOLINE series // Customer-specific courses 83
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CTX ecoline > Mitsubishi with MAPPS IV
We would be glad to offer you training courses for the CTX ECOLINE
series with Mitsubishi MAPPS IV control on request.
Please contact us for this at
[email protected] or
Tel.: +49 (0) 52 05 / 74-25 03.
ECOLINE with MAPPS IV
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84 CNC Training // TURNING TECHNOLOGY
Basic
Advanced
Professional
> Training for MORI SEIKI machines
A-D713: Programming,
setup and operation,
MAPPS IV, without C-axis
A-D712: Programming,
setup and operation,
MAPPS IV, with C-axis
A-D752: Programming,
DIN-ISO, Fanuc / Mitsubishi
MAPPS IV
NLX, NL, DuraTurn,
CL, SL, NVL, VL
A-D714: Rear-sided
machining, programming,
setup and operation,
MAPPS IV
A-D702: Programming,
setup and operation,
MAPPS IV, NTX, NT
A-D753: Programming,
DIN-ISO, MAPPS IV,
NTX, NT, NZX
MAPPS IV
NTX, NT
A-D704: Programming,
setup and operation,
MAPPS IV, NTX, NT, NZX
A-D703: Programming,
setup and operation,
MAPPS IV, NZX
A-D753: Programming,
DIN-ISO, MAPPS IV,
NTX, NT, NZX
MAPPS IV
NZX / NZX-S
A-D704: Programming,
setup and operation,
MAPPS IV, NTX, NT, NZX
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Course Contents
_ Programming via CAPS
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ DIN-ISO
_ G-functions, M-functions
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Tailstock
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ Data backup
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
3 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, without C-axis
A-D713
Course Contents
_ Programming via CAPS
_ Machine and workpiece
coordinates
_ Machine design
_ Tool setup
_ Programme header
_ Contour description
_ Contour turning
_ Contour elements
_ Zero-point offsets
_ Sub-programmes
_ Calculation functions
_ Simulation
_ DIN-ISO
_ G-functions, M-functions
_ Start-up procedure
_ MDA (Manual Data Input)
_ Machine setup
_ Clamping devices
_ Tools
_ Programme input
_ Zero-point offsets
_ Tool changer point
_ Simulation and optimisation
_ Part run-in and processing
_ Tool corrections
_ Tailstock
_ Allocation of tools
in the machine
_ Preventative maintenance
_ Working with driven tools
_ Data backup
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
2 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, with C-axis
A-D712
Course Contents
_ Programming of
the counter spindle
_ Zero-point offset
_ Zero-point mirroring
_ Creating the work area
_ Counter spindle technology
_ Rear-sided machining tools
_ Rear-sided machining /
complete / pulling / gripping
_ Counter spindle as a tailstock
_ Bar machining
_ Automatic unloading
of the finished part
Target group
Programmers and operators
of lathes
Requirements
Participation in course A-D712
Duration
2 days
Number of participants
3–6
Rear-sided machining, programming, setup and operation, MAPPS IV
A-D714
NLX, NL, DuraTurn, CL, SL, NVL, VL > MAPPS IV
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 86
Course Contents
_ Programming with DIN-ISO
_ M-functions
_ G-functions
_ Cycles
_ C- / Y-axis machining
_ Exercise programmes
_ Integrating sub-programmes
_ Programme repetitions
Target group
Programmers and operators
of lathes
Requirements
Knowledge of programming
with MAPPS IV
Duration
3 days
Number of participants
3–6
Programming, DIN-ISO, Fanuc / Mitsubishi
A-D752
Course Contents
_ Machine design
_ Programme header
_ Overview of machine
kinematics
_ Axes
_ Work levels
_ Tool changer
_ Zero-point offsets
_ Contour description
Contour elements
_ Too changeover point,
too input, tool management
_ Kinematics of B-axis
_ Grooving, thread turning
_ Thread turning
_ Calculation functions,
Inside machining
_ Programming of the
counter spindle
_ Basic programming of
the main spindle,
counter spindle
_ Cycles
_ Simulation and optimisation
_ Tool Spindle
_ Turret turning milling
_ Programme synchronisation
_ DIN-ISO - NC Code
_ G-functions, M-functions
_ CAPS turning, milling
_ Engraving
_ Example programmes
_ Milling and drilling
cycles programme SYNC
_ Programming exercises:
_ complete machining
turning and milling
_ Insights into DIN/ISO
programming
_ Keyboard layout, start-up
routine
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Machine setup
_ Standard workpiece setup
_ Adjusting clamping pressure,
clamping travel control
_ Programming, parameter
determination
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Target group
Programmers and operators
of lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, NTX, NT
A-D702
NTX, NT > MAPPS IV
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Course Contents
_ Programming with DIN-ISO
_ M-functions
_ G-functions
_ Cycles
_ C- / Y-axis machining
_ Exercise programmes
_ Integrating sub-programmes
_ Programme repetitions
Target group
Programmers and
operators of lathes
Requirements
Knowledge of programming
with MAPPS IV
Duration
3 days
Number of participants
3–6
Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX
A-D753
Course Contents
_ Start-up procedure
_ Run-in procedure with and without a part
_ Tool corrections
_ Tool parameters
_ Programme optimisation
_ Resumption
_ Machine concept
_ Operating mode
_ MDA / Jog / Auto
_ Tool changeover channel 2
_ Distinctive features of dual-channel machining
_ Setup and adjusting of the lower turret
_ Data backup
Target group
Programmers and
operators of lathes
Requirements
Participation in course
A-D702 or A-D703
Duration
3 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, NTX, NT, NZX
A-D704
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
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Course Contents
_ Machine design
_ Programme header
_ Overview of machine
kinematics
_ Axes
_ Work levels
_ Tool changer
_ Zero-point offsets
_ Contour description,
contour elements
_ Too changeover point,
too input, tool management
_ Kinematics of B-axis
_ Grooving, thread turning
_ Thread turning
_ Calculation functions,
Inside machining
_ Programming of the
counter spindle
_ Basic programming of the
main spindle, counter spindle
_ Cycles
_ Simulation and optimisation
_ Tool Spindle
_ Turret turning milling
_ Programme synchronisation
_ DIN-ISO - NC Code
_ G-functions, M-functions
_ CAPS turning, milling
_ Engraving
_ Example programmes
_ Milling and drilling cycles
programme SYNC
_ Programming exercises:
_ complete machining
turning and milling
_ Insights into DIN/ISO
programming
_ Keyboard layout,
start-up routine
_ Manual operation
_ Slide traverse
_ Spindle programming
_ Machine setup
_ Standard workpiece setup
_ Adjusting clamping pressure,
clamping travel control
_ Programming, parameter
determination
_ Run-in procedure with
and without a part
_ Tool corrections
_ Programme optimisation
_ Machining programme
resumption
_ Data backup
Target group
Programmers and
operators of lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, NZX
A-D703
Course Contents
_ Programming with DIN-ISO
_ M-functions
_ G-functions
_ Cycles
_ C- / Y-axis machining
_ Exercise programmes
_ Integrating sub-programmes
_ Programme repetitions
Target group
Programmers and
operators of lathes
Requirements
Knowledge of programming
with MAPPS IV
Duration
3 days
Number of participants
3–6
Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX
A-D753
NZX / NZX-S > MAPPS IV
Course Contents
_ Start-up procedure
_ Run-in procedure with
and without a part
_ Tool corrections
_ Tool parameters
_ Programme optimisation
_ Resumption
_ Machine concept
_ Operating mode
_ MDA / Jog / Auto
_ Tool changeover channel 2
_ Distinctive features of
dual-channel machining
_ Setup and adjusting
of the lower turret
_ Data backup
Target group
Programmers and
operators of lathes
Requirements
Participation in course
A-D702 or A-D703
Duration
3 days
Number of participants
3–6
Programming, setup and operation, MAPPS IV, NTX, NT, NZX
A-D704
88 CNC Training // TURNING TECHNOLOGY
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MORI SEIKI // Customer-specific courses 89
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Requirements
The course contents are
determined specifically
with the customer
Course Contents
Course contents are agreed taking your particular requirements
into consideration.
Duration
To be agreed individually
Number of participants
1–6
Customer-specific training courses
at the customer’s facility in Germany
A-D091
Requirements
The course contents are
determined specifically
with the customer
Course Contents
Course contents are agreed taking your special
wishes into consideration.
Please note
Customers are responsible for the following costs
in addition to the course fees:
_ Travelling expenses
_ Air fares where applicable
_ Accommodation expenses
_ Meals
_ The course is held in German or English
Duration
To be agreed individually
Number of participants
1–6
Customer-specific training courses
at the customer’s facility outside of Germany
A-D092
Requirements
The course contents are
determined specifically
with the customer
Course Contents
We offer you the opportunity here of helping to design the course
contents according to your individual requirements and benefitting
from the infrastructure of the DMG Training Academy.
Duration
To be agreed individually
Number of participants
To be agreed
Customer-specific training courses
at the DMG Training Academy Germany
A-D093
> Customer-specific courses
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90 CNC Training // TURNING TECHNOLOGY
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Requirements
Sound knowledge in the
handling of a PC/CAD and in
programming and operation
of CNC controls
Course Contents
_ DMG Virtual Machine operator interface
_ Tooling the DMG Virtual Machine with the integrated editor
_ Linking the DMG Virtual Machine with the machine control
and transferring tooling data
_ Creating and managing tool clamping device
and workpiece with SolidWork
Duration
4 days
Number of participants
3–6
Operation, DMG Virtual Machine, turning technology
A-D083
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Requirements:
Sound knowledge in the handling of the PC including CAD/CAM software and in programming and operation of CNC controls.
Course Contents
_ DMG Virtual Machine operator interface
_ Tooling the DMG Virtual Machine with the integrated editor
_ Linking the DMG Virtual Machine with the machine control
and transferring tooling data
Duration
1 day
Number of participants
3–6
Basics of the DMG Virtual Machine
A-D851
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ The NX programme package (concept / history)
_ NX basics
_ Basics of solid modelling
_ Basics of parameterisation
Duration
2 days / 3 days
Number of participants
1–6
Basics of CAD/CAM with NX CAM
A-E551
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ NX basics
_ Introduction to the Master model concept
_ Method for setting up a component assembly
_ Component assembly navigator ANT
_ Import of external data
Duration
3–6 days
Number of participants
1–3
Basics of CAM with NX CAM
A-E552
DMG Virtual Machine without NX CAM
DMG Virtual Machine with NX CAM / DMG process chain
> Other training courses
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Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ Introduction to NX
CAM – basics
_ Simple machining based
on 2D/3D geometries and
the respective machining
strategies
_ Chipping cycles
_ Finishing
_ Cut-in
_ Drilling operations
_ Teach mode machining
(machining via individual
process instructions)
_ Thread turning
_ Application questions
_ Special problem solutions
_ NC organisation
_ Adjustments
_ Machine control
_ Post-processing
_ Material removal simulation
of the tool paths with
collision control
_ Special functions for the
„DMG Virtual Machine“
Duration
3–8 days
Number of participants
1–3
NX CAM lathes, single-channel without driven tools
A-D561
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Other CAD/CAM courses
on request
Course Contents
_ Simple machining based on 2D/3D geometries
and the respective machining strategies
_ Chipping cycles
_ Finishing
_ Cut-in
_ Drilling operations
_ Teach mode machining
(machining via individual process instructions)
_ Thread turning
_ Application questions
_ Special problem solutions
_ turning and milling machining in a part
_ milling with C-axis
_ Multi-sided machining
_ Adjustments
_ Machine control
_ Post-processing
_ Production process as per the Master model concept
_ Basic sequence from construction to production
_ Handling of the operation navigation tool
_ Drilling module
_ Simple machining based on 2D/3D geometries
with planer milling and face milling
_ Plane roughing of complex geometries with the
Cavity Milling module, simulation of the machining
_ Multi-sided machining
_ Introduction to multi-axis milling
_ 3-axis milling functions and travel methods
_ Volume and surface-orientated pre-finishing machining
_ Finishing
_ Machining of steep and flat areas on surfaces or volumes
_ Fillet machining
_ Residual material machining
_ Special functions for the „DMG Virtual Machine“
Duration
3–8 days
Number of participants
1–7
NX CAM, dual-channel machining with DMG Virtual Machine
integration for lathes, turning and milling up to 3 axes
A-D562
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92 CNC Training // TURNING TECHNOLOGY
Target group
Programmers and operators
with little or no knowledge
of CNC lathes
Requirements
Knowledge of general
turning technology
Course Contents
_ Siemens 810 / 840D operating modes
_ Coordinate system
_ Procedural instructions
_ Zero-points
_ Technology instructions
_ Tools
Duration
3 days
Number of participants
3–8
Beginners course: Siemens 810 / 840D
A-D024
Target group
Programmers and operators
of CNC lathes
Requirements
Basic knowledge of
NC programming
Course Contents
_ Machining possibilities
of the Fairchild 100
_ Coordinate system
_ Programme design
_ Siemens 810D
operating modes
_ Basic geometry functions
_ Technology and M-commands
_ Tool parameters
_ GILDEMEISTER
Structure programme
_ Start-up procedure
_ Machine setup
_ Setup of automatic part feed
_ Working in automatic mode
_ Data input and output
Duration
3 days
Number of participants
3–6
Programming, setup and operation, Siemens 810D, Fairchild 100
A-D035
Target group
Programmers, setters and
operators of lathes
Requirements
Basic knowledge in the general
PC operation and working with
Windows operating systems
Course Contents
_ Course contents on request
Duration
4.5 days
Number of participants
3–6
Programming with Esprit, turning, production lathes
A-D771
Target group
Programmers, setters and
operators of lathes
Requirements
Participation in course A-D771
Course Contents
_ Course contents on request
Duration
4.5 days
Number of participants
3–6
Programming with Esprit, advanced turning, production lathes
A-D773
Esprit turning / MORI SEIKI
Special courses
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 93
Other training courses 93
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Target group
Programmers of SPRINT
32|42 linear machines.
Requirements
Profound basic knowledge of
CNC turning technology and
programming, basic PC
knowledge, basic knowledge
of Windows
Course Contents
_ Contour programming
_ Synchronising the slides
_ Generation of various
printouts
_ Design of the software
_ Programme management
_ Programming syntax
_ tool management
_ Input parameters for clamping
devices, zero points and
transfer position
_ Explanation of the design
of programmes
_ Object simulation
_ Creating machining
programmes
_ Tool input, saving in the tool
pool, component selection,
C-axis position as well as
technology selection
_ Contour programming
_ Synchronising the slides
_ Generation of various
printouts
_ Outer and inner contours
_ Milling operations with C
and Y-axes
_ Data transfer
_ Export / import DMG
Programmer 3D Turning
and ISO format
_ Installation procedure
Duration
3 days
Number of participants
3–6
Programming, SPRINT 42 | 65, DMG Programmer 3D Turning
A-D069
Target group
Programmers and operators
of CNC lathes
Requirements
Sound basic knowledge of
CNC turning technology
and programming
Course Contents
_ Control setup
_ Structure of a programme
_ Tool definition
_ Procedural instructions
_ Machining part: cycles
_ G- and M-functions
_ File management
_ Sub-programme techniques
_ Exercises
_ Tool parameters
_ Start-up procedure
_ Operation
_ Tool and clamping devices
_ Workpiece run-in
_ Corrections
_ Programme resumption
_ Programme optimisation
_ Individual topics
Duration
4.5 days
Number of participants
3–6
Programming, setup and operation,
Siemens 810 / 840D (all manufacturers)
A-D038
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03
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Training MILLING TECHNOLOGY
94 CNC Training // MILLING TECHNOLOGY
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:10 Seite 95
Training MILLING TECHNOLOGY 95
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X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:11 Seite 96
Advanced
Professional
Basic
96 CNC Training // MILLING TECHNOLOGY
A-F023: Programming and
operation, ShopMill
A-F014: Expansion option:
Measuring probe, ShopMill
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
Siemens 840D /
ShopMill (only DMU 50/70)
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
Siemens 840D /
DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F025: Turning option
ShopMill Operate
> DMU series
A-F022: Parameter
programming Siemens
A-F080: Greenmode / OMAT
feed optimisation for Siemens
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 97
DMU series 97
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
A-F030: Programming and
operation, MillPlus iT
A-F031: Expansion option:
Measuring probe, MillPlus iT
A-F032: Expansion option:
Plane transformation G7,
MillPlus iT
A-F074: Programming and
operation, MillPlus iT V6xx
A-F075: Expansion option:
Measuring probe,
MillPlus iT V6xx
A-F076: Expansion option:
Plane transformation G7,
MillPlus iT V6xx
Heidenhain
MillPlus iT
Heidenhain
MillPlus iT V6xx
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A-F038: Programming and
operation, iTNC
A-F073: Programming and
operation, smarT.NC
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
A-F338: Programming and
operation, iTNC / TNC,
advanced
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 98
98 CNC Training // MILLING TECHNOLOGY
DMU > Siemens 840D / ShopMill (only DMU 50/70)
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Turning option ShopMill Operate
A-F025
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DMU series 99
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DMU > Siemens 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 100
100 CNC Training // MILLING TECHNOLOGY
DMU >> Heidenhain MillPlus iT
Course Contents
_ Programming simple
machining steps
_ Handling machine / control
_ Zero point offset
_ Programme and tool
management
_ Path correction
_ Linear and circular
contour programming
_ Introduction to contour
programming with ICP
_ Polar coordinates
_ Cycles for drilling and milling
_ Contour pocket
_ Sub-programme techniques
_ Mirroring / pivoting / scaling
_ Milling and drilling
practice parts
_ Explanation of tool changers
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, MillPlus iT
A-F030
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing of the measured values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT
A-F031
Course Contents
_ Parameter programming
_ Creating variables main
and sub-programmes
_ R-variables
_ User variables
(DEF-Definitions)
_ System variables
(axis data, tool data)
_ Programme jumps, loops
(Goto, If, For, Endfor, To,
Loop, Else, ...)
_ Creating 2 ½ and 3D contours
and shapes (prog. with angle
functions)
_ Ellipse
_ Hemisphere
_ Plane / spatial spirals
_ Cone
_ Creating user cycles
_ Proc-instructions
Parameter programming Siemens
A-F022
Duration
3 days
Number of participants
3–6
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 101
DMU series 101
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DMU > Heidenhain MillPlus iT V6xx
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030,
experience in programming
and operation of MillPlus
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Course Contents
Programming:
_ Contour programming
in DIN / with ICP_NEW
_ Look Ahead for contour milling
_ Programme management
_ Operator shortcuts
_ Cycle programming
_ Drilling, thread drilling,
thread milling
_ Cycles for pockets, grooves
_ Rotation, mirroring, NPV...
_ Rough-out cycles NEW with
contour formula, coarse
roughing tool, finishing
_ Tool management: Tool
and magazine table
_ Programme part repetition,
Sub-programme techniques
_ High-level language elements
_ Polar coordinates
_ Compatibility test
with MillPlus-V5xx
_ Creating operator softkeys
Operation:
_ Tool magazine
_ Storing and swapping tools
_ Loading / unloading tools
manually
_ MDI
_ Setting, setup of zero point
_ Tool changer, pallet changer
recovery menu
_ Processing PGM in
milling operations
_ Interrupting PGM
_ Aborting PGM
_ Entering PGM with
block search
_ EMERGENCY STOP situation
_ Data transfer between
PC and machine
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation G7, MillPlus iT
A-F032
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
4.5 days
Number of participants
3–4
Programming and operation, MillPlus iT V6xx
A-F074
Course Contents
_ Handling the machine in connection with the measuring probe
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Tolerance comparison and processing
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT V6xx
A-F075
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102 CNC Training // MILLING TECHNOLOGY
DMU > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074,
programming and operation
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Duration
2 days
Number of participants
3–4
Please note
Attention: This course is only
offered as a customer-specific
training course at the DMG
Training Academy or on site
Expansion option: Plane transformation G7, MillPlus iT V6xx
A-F076
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 103
DMU series 103
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Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
Programming
_ GREEN mode: optimised
milling with adaptive feed
control AFC
_ GREEN mode: Energy
management with DMG
Auto Shutdown
_ smarT.NC: optimised
programming in the Smart
programming language
_ dxf converter: Programming
directly in the drawing data
_ Pallet management: Multiple
setup, PGM allocation
_ Irregular drilling patterns
with point table PNT
_ Drilling patterns with
Patterns (shear angle)
_ Speed and feed calculation
with a cutting data table
_ Cycles: Roughing-out, thread
milling incl. chipping
_ SL cycles: Coarse roughing
tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex
bore patterns, helix milling
_ Tool-orientated machining
in serial technology
_ Integration of external
programmes with PGM Call
(e.g. H / HU /
Reset programme)
_ Creating complex contours
with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool
measurement, breakage
monitoring
_ Preset table: Multiple setup,
Preset management
_ DECKEL MAHO cycles
(Preset table description,
tool breakage 398 ...)
_ Tool service life monitoring,
sister tool
_ Recovery menu for tool
and pallet changeover
_ Network integration
machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005.
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 104
104 CNC Training // MILLING TECHNOLOGY
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming.
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 105
DMU series 105
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Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
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106 CNC Training // MILLING TECHNOLOGY
Advanced
Professional
Basic
> DMU eVo / DMU P / DMU FD series
A-F023: Programming and
operation, ShopMill
A-F014: Expansion option:
Measuring probe, ShopMill
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
Siemens 840D /
ShopMill
Siemens 840D /
DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F071: Expansion option:
Turning option, Siemens 840D
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F025: Turning option
ShopMill Operate
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 107
DMU eVo / DMU P/ DMU FD series 107
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A-F030: Programming and
operation, MillPlus iT
A-F031: Expansion option:
Measuring probe, MillPlus iT
A-F032: Expansion option:
Plane transformation G7,
MillPlus iT
A-F070: Expansion option:
Turning option, MillPlus iT
A-F074: Programming and
operation, MillPlus iT V6xx
A-F075: Expansion option:
Measuring probe,
MillPlus iT V6xx
A-F076: Expansion option:
Plane transformation G7,
MillPlus iT V6xx
Heidenhain
MillPlus iT
Heidenhain
MillPlus iT V6xx
A-F038: Programming and
operation, iTNC
A-F073: Programming and
operation, smarT.NC
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
(only for DMU eVo and DMU P)
A-F338: Programming and
operation, iTNC / TNC,
advanced
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 108
108 CNC Training // MILLING TECHNOLOGY
DMU eVo / DMU P / DMU FD > Siemens 840D / ShopMill (only DMU 50/70)
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–8
Turning option ShopMill Operate
A-F025
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DMU eVo / DMU P / DMU FD > Siemens 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
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110 CNC Training // MILLING TECHNOLOGY
DMU eVo / DMU P / DMU FD > Heidenhain MillPlus iT
Course Contents
_ Programming simple
machining steps
_ Handling machine / control
_ Zero point offset
_ Programme and tool
management
_ Path correction
_ Linear and circular
contour programming
_ Introduction to contour
programming with ICP
_ Polar coordinates
_ Cycles for drilling and milling
_ Contour pocket
_ Sub-programme techniques
_ Mirroring / pivoting / scaling
_ Milling and drilling
practice parts
_ Explanation of tool changers
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, MillPlus iT
A-F030
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing of the measured values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT
A-F031
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Cycles
_ Turning programming and optimisation
Target group
DECKEL MAHO CNC milling
machines with Siemens 840D
programmers and operators
Requirements
Programming and operating
skills of DECKEL MAHO CNC
milling machines with
Siemens 840D
Duration
2 days
Number of participants
3–4
Expansion option: Turning option, Siemens 840D
A-F071
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Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030,
experience in programming
and operation of MillPlus
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Cycles
_ Turning programming and optimisation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation G7, MillPlus iT
A-F032
Target group
Programmers and operator
of DECKEL MAHO CNC milling
machines with MillPlus iT
Requirements
Participation in the seminr
A-F030 (Basic course for
MillPlus iT)
Duration
2 days
Number of participants
3–4
Expansion option: Turning option, MillPlus iT
A-F070
DMU eVo / DMU P / DMU FD > Heidenhain MillPlus iT V6xx
Course Contents
Programming:
_ Contour programming
in DIN / with ICP_NEW
_ Look Ahead for contour milling
_ Programme management
_ Operator shortcuts
_ Cycle programming
_ Drilling, thread drilling,
thread milling
_ Cycles for pockets, grooves
_ Rotation, mirroring, NPV...
_ Rough-out cycles NEW with
contour formula, coarse
roughing tool, finishing
_ Tool management: Tool
and magazine table
_ Programme part repetition,
Sub-programme techniques
_ High-level language elements
_ Polar coordinates
_ Compatibility test
with MillPlus-V5xx
_ Creating operator softkeys
Operation:
_ Tool magazine
_ Storing and swapping tools
_ Loading / unloading tools
manually
_ MDI
_ Setting, setup of zero point
_ Tool changer, pallet changer
recovery menu
_ Processing PGM in
milling operations
_ Interrupting PGM
_ Aborting PGM
_ Entering PGM with
block search
_ EMERGENCY STOP situation
_ Data transfer between
PC and machine
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
4.5 days
Number of participants
3–8
Programming and operation, MillPlus iT V6xx
A-F074
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112 CNC Training // MILLING TECHNOLOGY
DMU eVo / DMU P > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074
programming and operation
Course Contents
_ Handling the machine in connection with the measuring probe
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Tolerance comparison and processing
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT V6xx
A-F075
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074,
programming and operation
Duration
2 days
Number of participants
3–4
Please note
Attention: This course is only
offered as a customer-specific
training course at the DMG
Training Academy or on site
Expansion option: Plane transformation G7, MillPlus iT V6xx
A-F076
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Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005.
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
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114 CNC Training // MILLING TECHNOLOGY
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming.
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
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Basic
Advanced
Professional
> DMF series
A-F038: Programming and
operation, iTNC
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
A-F073: Programming and
operation, smarT.NC
A-F338: Programming and
operation, iTNC / TNC,
advanced
Siemens 840D /
DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F025: Turning option
ShopMill Operate
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F014: Expansion option:
Measuring probe, ShopMill
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
Siemens 840D /
ShopMill
A-F023: Programming and
operation, ShopMill
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 116
116 CNC Training // MILLING TECHNOLOGY
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Turning option ShopMill Operate
A-F025
DMF > Siemens 840D / ShopMill
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DMF > Siemens 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
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118 CNC Training // MILLING TECHNOLOGY
DMF > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 119
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Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
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120 CNC Training // MILLING TECHNOLOGY
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
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Basic
Advanced
Professional
> DMC V series
A-F014: Expansion option:
Measuring probe, ShopMill
Siemens 840D /
ShopMill
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
Siemens 840D /
DIN-ISO
Fanuc
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F038: Programming and
operation, iTNC
A-F073: Programming and
operation, smarT.NC
A-F080: Greenmode / OMAT
feed optimisation for Siemens
Heidenhain iTNC
A-F338: Programming and
operation, iTNC / TNC,
advanced
A-F039: Expansion option:
Measuring probe, TNC 426 /
430, iTNC 530
A-F029: Programming and
operation, Fanuc 32i MB
A-F023: Programming and
operation, ShopMill
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 122
122 CNC Training // MILLING TECHNOLOGY
DMC V > Siemens 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
DMC V > Siemens 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
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Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
DMC V > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 124
124 CNC Training // MILLING TECHNOLOGY
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
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DMC V series 125
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DMC V > Fanuc
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC and
milling knowledge
Course Contents
_ Programme management
_ Programming
_ Path correction
_ Contour programming
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Drilling and milling cycles
_ Data transfer
_ Handling machine / control
_ Reference point run up
_ Zero point setting
(workpiece setup)
_ Programme processing
_ Programme interruption
_ Programme entry
Duration
4.5 days
Number of participants
3–6
Programming and operation, Fanuc 32i MB
A-F029
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 126
126 CNC Training // MILLING TECHNOLOGY
Basic
Advanced
> MILLTAP
A-F014: Expansion option:
Measuring probe, ShopMill
Siemens 810D/
840D ShopMill
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
Siemens 810D/
840D DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F023: Programming and
operation, ShopMill
MILLTAP > Siemens 810D / 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
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MILLTAP series 127
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
MILLTAP > Siemens 810D / 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 128
128 CNC Training // MILLING TECHNOLOGY
Basic
Advanced
Professional
A-F080: Greenmode / OMAT
feed optimisation
for Siemens
> DMC H / NHX series
A-F014: Expansion option:
Measuring probe, ShopMill
Siemens 840D /
ShopMill
A-F025: Turning option
ShopMill Operate
A-F038: Programming and
operation, iTNC
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F073: Programming and
operation, smarT.NC
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
A-F082: Greenmode / OMAT
feed optimisation
Heidenhain iTNC
A-F338: Programming and
operation, iTNC / TNC,
advanced
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F017: Programming
and operation,
Siemens 840D, DIN-ISO
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
A-F023: Programming and
operation, ShopMill
Siemens 840D /
DIN-ISO
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 129
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DMC H > Siemens 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Turning option ShopMill Operate
A-F025
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130 CNC Training // MILLING TECHNOLOGY
DMC H > Siemens 840D / DIN-ISO
Target group
CNC milling machine
programmers and operators
Requirements
Basic knowledge of milling,
basic knowledge of CNC pro-
gramming, basic knowledge
of PC / Windows
Course Contents
_ Handling of the control
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Creating contours /
contour geometry calculattor
_ Programme part repetition
_ Sub-programme techniques
_ Path control operation
_ Data transfer
_ Tool changer
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F017
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing of the measured values
Duration
3 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
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DMC H > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 132
132 CNC Training // MILLING TECHNOLOGY
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 133
DMC H series 133
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Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Course Contents
_ Adaptive feed optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course
A-F038 or A-F005
Duration
2 days
Number of participants
3–8
Greenmode / OMAT feed optimisation Heidenhain iTNC
A-F082
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 134
Advanced
Professional
Basic
> DMC U/FD series
134 CNC Training // MILLING TECHNOLOGY
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F071: Expansion option:
Turning option, Siemens 840D
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F031: Expansion option:
Measuring probe, MillPlus iT
A-F070: Expansion option:
Turning option, MillPlus iT
Siemens 840D /
DIN-ISO
Heidenhain
MillPlus iT
A-F014: Expansion option:
Measuring probe, ShopMill
A-F025: Turning option
ShopMill Operate
Siemens 840D /
ShopMill
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F030: Programming and
operation, MillPlus iT
A-F023: Programming and
operation, ShopMill
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F032: Expansion option:
Plane transformation G7,
MillPlus iT
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 135
DMC U/FD series 135
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
A-F075: Expansion option:
Measuring probe,
MillPlus iT V6xx
A-F076: Expansion option:
Plane transformation G7,
MillPlus iT V6xx
Heidenhain
MillPlus iT V6xx
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A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F073: Programming and
operation, smarT.NC
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
A-F338: Programming and
operation, iTNC / TNC,
advanced
A-F074: Programming and
operation, MillPlus iT V6xx
A-F038: Programming and
operation, iTNC
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136 CNC Training // MILLING TECHNOLOGY
DMC U / FD > Siemens 840D / ShopMill
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Cycles
_ Turning programming and optimisation
Target group
DECKEL MAHO CNC milling
machines with Siemens 840D
programmers and operators
Requirements
Programming and operating
skills of DECKEL MAHO CNC
milling machines with
Siemens 840D
Duration
2 days
Number of participants
3–4
Expansion option: Turning option, Siemens 840D
A-F071
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DMC U / FD > Siemens 840D / DIN-ISO
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
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138 CNC Training // MILLING TECHNOLOGY
DMC U / FD > Heidenhain MillPlus iT
Course Contents
_ Programming simple
machining steps
_ Handling machine / control
_ Zero point offset
_ Programme and tool
management
_ Path correction
_ Linear and circular
contour programming
_ Introduction to contour
programming with ICP
_ Polar coordinates
_ Cycles for drilling and milling
_ Contour pocket
_ Sub-programme techniques
_ Mirroring / pivoting / scaling
_ Milling and drilling
practice parts
_ Explanation of tool changers
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, MillPlus iT
A-F030
Course Contents
_ Handling the machine in
connection with the measuring
probe
_ Using the measuring probe
during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of the measured
values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT
A-F031
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Turning option ShopMill Operate
A-F025
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
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DMC U / FD > Heidenhain MillPlus iT V6xx
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030,
experience in programming
and operation of MillPlus
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation G7, MillPlus iT
A-F032
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Cycles
_ Turning programming and optimisation
Target group
Programmers and operator
of DECKEL MAHO CNC milling
machines with MillPlus iT
Requirements
Participation in the seminr
A-F030 (Basic course for
MillPlus iT)
Duration
2 days
Number of participants
3–4
Expansion option: Turning option, MillPlus iT
A-F070
Course Contents
Programming:
_ Contour programming
in DIN / with ICP_NEW
_ Look Ahead for contour milling
_ Programme management
_ Operator shortcuts
_ Cycle programming
_ Drilling, thread drilling,
thread milling
_ Cycles for pockets, grooves
_ Rotation, mirroring, NPV...
_ Rough-out cycles NEW with
contour formula, coarse
roughing tool, finishing
_ Tool management: Tool
and magazine table
_ Programme part repetition,
Sub-programme techniques
_ High-level language elements
_ Polar coordinates
_ Compatibility test
with MillPlus-V5xx
_ Creating operator softkeys
Operation:
_ Tool magazine
_ Storing and swapping tools
_ Loading / unloading tools
manually
_ MDI
_ Setting, setup of zero point
_ Tool changer, pallet changer
recovery menu
_ Processing PGM in
milling operations
_ Interrupting PGM
_ Aborting PGM
_ Entering PGM with
block search
_ EMERGENCY STOP situation
_ Data transfer between
PC and machine
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
4.5 days
Number of participants
3–8
Programming and operation, MillPlus iT V6xx
A-F074
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140 CNC Training // MILLING TECHNOLOGY
DMC U / FD > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074
programming and operation
Course Contents
_ Handling the machine in connection with the measuring probe
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Tolerance comparison and processing
Course Contents
_ Explanation of input steps for G7 in the programme
_ Resetting G7
_ Drilling on slanted surfaces
_ Milling slanted surfaces with different angles
_ Milling contours and pockets on slanted surfaces
_ Milling bevels
_ Introduction to G8, tool pivoting
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, MillPlus iT V6xx
A-F075
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F074,
programming and operation
Duration
2 days
Number of participants
3–4
Please note
Attention: This course is only
offered as a customer-specific
training course at the DMG
Training Academy or on site
Expansion option: Plane transformation G7, MillPlus iT V6xx
A-F076
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DMC U/FD series 141
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
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142 CNC Training // MILLING TECHNOLOGY
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
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HSC series 143
Basic
Advanced
Professional
> HSC series
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
A-F014: Expansion option:
Measuring probe, ShopMill
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
Siemens 840D /
ShopMill
Siemens 840D /
DIN-ISO
A-F038: Programming and
operation, iTNC
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F073: Programming and
operation, smarT.NC
A-F040: Expansion option:
Plane transformation
Zyklus 19 / PLANE, iTNC
A-F041: Advanced course:
Geometry (free contour)
programming,
TNC 426 / 430, iTNC 530
Heidenhain iTNC
A-F080: Greenmode / OMAT
feed optimisation for Siemens
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A-F023: Programming and
operation, ShopMill
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F338: Programming and
operation, iTNC / TNC,
advanced
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144 CNC Training // MILLING TECHNOLOGY
HSC 20 linear > Heidenhain iTNC
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005.
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
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HSC series 145
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Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming
and operation of TNC 426 / 430,
iTNC 530 control
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC
A-F040
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
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146 CNC Training // MILLING TECHNOLOGY
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
HSC 20 linear > Siemens 840D DIN-ISO
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
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HSC series 147
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Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during manual and automatic
operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of measured values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
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148 CNC Training // MILLING TECHNOLOGY
HSC 55 / 75 / 105 linear > Siemens 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
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Basic
Advanced
Professional
> ECOLINE series
A-F014: Expansion option:
Measuring probe, ShopMill
A-F024: Expansion option:
Plane transformation,
Siemens 840D, ShopMill
Siemens 810D/
840D ShopMill
DMU ecoline
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
Siemens 810D/
840D DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F025: Turning option
ShopMill Operate
A-F023: Programming and
operation, ShopMill
DMU ECOLINE series 149
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150 CNC Training // MILLING TECHNOLOGY
DMU ecoline > Siemens 810D / 840D DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during manual and automatic
operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of measured values
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
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DMU ECOLINE series 151
DMU ecoline > Siemens 810D / 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
Course Contents
_ Getting acquainted with spatial angles,
Projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, ShopMill
A-F024
Course Contents
_ Difference between turning / milling
_ Tool magazine, descriptions
_ Corrections in the turning operation
_ Basic functions of turning
_ Balancing
_ Turning programming and optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Basic CNC knowledge and
participation in the seminar
programming and operation
Duration
2 days
Number of participants
3–4
Turning option ShopMill Operate
A-F025
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152 CNC Training // MILLING TECHNOLOGY
Basic
Advanced
Professional
> ECOLINE series
A-F014: Expansion option:
Measuring probe, ShopMill
Heidenhain
TNC / iTNC
DMC V ecoline
Siemens 840D /
DIN-ISO
A-F023: Programming and
operation, ShopMill
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F038: Programming and
operation, iTNC
A-F042: Advanced course:
Parameter programming,
TNC 426 / 430, iTNC 530
A-F073: Programming and
operation, smarT.NC
A-F041: Advanced course:
Geometry (free contour)
Programming,
TNC 426 / 430, iTNC 530
A-F338: Programming and
operation, iTNC / TNC,
advanced
A-F039: Expansion option:
Measuring probe,
TNC 426 / 430, iTNC 530
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
Siemens 840D
ShopMill
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 153
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DMU ECOLINE // DMC-V ECOLINE series 153
DMC V ecoline > Siemens 840D / ShopMill
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Creating programmes
with ShopMill dialog
_ Programme management
_ Path correction
_ Contour programming
_ Contour clearing
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ using manual and automatic measuring cylces
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
4.5 days
Number of participants
3–8
Programming and operation, ShopMill
A-F023
Target group
CNC milling machine
programmers and operators
Requirements
Participation in the seminar
programming and operation
with ShopMill and practical
experience on the machine
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, ShopMill
A-F014
DMC V ecoline > Siemens 840D / DIN-ISO
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
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154 CNC Training // MILLING TECHNOLOGY
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during manual and automatic
operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of measured values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Duration
2 days
Number of participants
1–8
Greenmode / OMAT feed optimisation for Siemens
A-F080
DMC V ecoline > Heidenhain TNC 620
Course Contents
_ Heidenhain plaintext
programme
_ Operator interface
_ File management
_ Programme management
_ Tool corrections
_ Zero point memory
_ Linear and circular
contour programming
_ Drilling cycles
_ Milling cycles
_ Coordinate cycles
_ Contour geometry
_ Contour pocket with /
without islands
_ Data transfer
_ Programme part repetitions
_ Sub-programme techniques
_ Introduction to smarT.NC
programming
_ Operation of the machine
_ Milling and drilling
of practice parts
_ Tool changer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming and operation, iTNC
A-F038
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DMC V ECOLINE series 155
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038 /
A-F005 or profound knowledge
of Heidenhain TNC plaintext
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during automated operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, TNC 426 / 430, iTNC 530
A-F039
Course Contents
Programming
_ GREEN mode: optimised milling with adaptive feed control AFC
_ GREEN mode: Energy management with DMG Auto Shutdown
_ smarT.NC: optimised programming in the Smart
programming language
_ dxf converter: Programming directly in the drawing data
_ Pallet management: Multiple setup, PGM allocation
_ Irregular drilling patterns with point table PNT
_ Drilling patterns with Patterns (shear angle)
_ Speed and feed calculation with a cutting data table
_ Cycles: Roughing-out, thread milling incl. chipping
_ SL cycles: Coarse roughing tool, different island heights
with contour formula & bevel
_ Polar coordinates: complex bore patterns, helix milling
_ Tool-orientated machining in serial technology
_ Integration of external programmes with PGM Call
(e.g. H / HU / Reset programme)
_ Creating complex contours with FK // plunging with Q
parameters & IF-command
Operation
_ Blum laser calibration, tool measurement, breakage monitoring
_ Preset table: Multiple setup, Preset management
_ DECKEL MAHO cycles (Preset table description, tool breakage 398)
_ Tool service life monitoring, sister tool
_ Recovery menu for tool and pallet changeover
_ Network integration machine <–> PC
Target group
Programmers and operators
of CNC lathes with qualified
programming and operation
knowledge
Requirements
Sound knowledge in the
programming of CNC lathes
and participation in the
course A-F038 or A-F005
Duration
4.5 days
Number of participants
3–6
Programming and operation, iTNC / TNC, advanced
A-F338
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156 CNC Training // MILLING TECHNOLOGY
DMC V ecoline > Heidenhain TNC 620
Course Contents
_ smarT.NC programmer
interface
_ Programme management
_ Tool management
_ Programming
_ Path correction
_ Contour programming
_ Roughing out contours
_ Zero point offset
_ Mirroring, scaling
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038
or profound knowledge of
Heidenhain TNC plaintext
programming
Duration
2 days
Number of participants
3–4
Programming and operation, smarT.NC
A-F073
Course Contents
_ Introduction to parameter programming
_ Getting acquainted with mathematical functions
_ Creating variable contours
_ Creating 3D shapes with 2
1
/2 D programming
_ Sub-programme techniques
_ Jump commands
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F005 /
A-F038 and A-F039 or profound
knowledge of Heidenhain TNC
plaintext programming
Duration
3 days
Number of participants
3–8
Advanced course: Parameter programming, TNC 426 / 430, iTNC 530
A-F042
Course Contents
_ Getting acquainted with spatial angles, projection angles,
vectors, points and Euler angles
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Information about milling with slanted tools
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F038.
Experience in programming and
operation of TNC 426 / 430,
iTNC 530 control
Duration
1.5 days
Number of participants
3–4
Advanced course: Geometry (free contour) programming,
TNC 426 / 430, iTNC 530
A-F041
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DMC V ECOLINE series 157
DMC V ecoline > Milling with MAPPS IV
Courses on request
We would be glad to offer you training courses for the DMC V ecoline
series with Mitsubishi MAPPS IV control on request.
Please contact us at [email protected] or
Tel.: +49 (0) 52 05 / 74-42 24.
Milling with MAPPS IV
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158 CNC Training // MILLING TECHNOLOGY
Basic
Advanced
Professional
> Training for MORI SEIKI machines
A-F721: Programming
and operation, MAPPS IV,
DIN-ISO, vertical
A-F724: Plane transformation,
MAPPS IV, DIN-ISO, vertical
MAPPS IV /
DIN-ISO
NV, NVD, NVX, NMV,
UltiMill, DuraVert
A-F723: Measuring probe,
MAPPS IV, DIN-ISO, vertical
A-F701: Programming and
operation, MAPPS IV,
DIN-ISO, horizontal
A-F704: Plane transformation,
MAPPS IV, DIN-ISO, horizontal
MAPPS IV /
DIN-ISO
NHX, NH, NMH
A-F703: Measuring probe,
MAPPS IV, DIN-ISO, horizontal
A-F711: Programming and
operation, MAPPS IV,
Dialog, horizontal
A-F714: Plane transformation,
MAPPS IV, DIN-ISO, horizontal
MAPPS IV /
Dialog
NHX, NH, NMH
A-F713: Measuring probe,
MAPPS IV, Dialog, horizontal
A-F731: Programming and
operation, MAPPS IV,
Dialog, vertical
A-F734: Plane transformation,
MAPPS IV, Dialog, vertical
MAPPS IV /
Dialog
NV, NVD, NVX, NMV,
UltiMill, DuraVert
A-F733: Measuring probe,
MAPPS IV, Dialog, vertical
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MORI SEIKI 159
Target group
Milling machine
programmers and operators
Requirements
Sound basic knowledge of
CNC milling technology and
programming
Course Contents
_ Creating programmes with
MAPPS IV DIN-ISO
_ Programming via CAPS
_ Programme management
_ Path correction
_ Contour programming
_ Contour roughing out
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ DIN-ISO
_ G-functions
_ M-functions
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, MAPPS IV, DIN-ISO, horizontal
A-F701
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F701
or profound knowledge of DIN
programming
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during manual and automatic operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing of measured values
Duration
1.5 days
Number of participants
3–4
Measuring probe, MAPPS IV, DIN-ISO, horizontal
A-F703
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F701,
A-F703 or profound knowledge
of DIN programming
Course Contents
_ Getting acquainted with spatial angles,
projection angle, pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Creating contours on tilted planes
Duration
2 days
Number of participants
3–4
Plane transformation, MAPPS IV, DIN-ISO, horizontal
A-F704
NHX, NH, NMH > MAPPS IV / DIN-ISO
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
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160 CNC Training // MILLING TECHNOLOGY
NHX, NH, NMH > MAPPS IV / Dialog
Target group
Milling machine
programmers and operators
Requirements
Sound basic knowledge of
CNC milling technology and
programming
Course Contents
_ Creating programmes
with MAPPS IV dialog
_ Programming via CAPS
_ Programme management
_ Path correction
_ Contour programming
_ Contour roughing out
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ DIN-ISO
_ G-functions
_ M-functions
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, MAPPS IV, Dialog, horizontal
A-F711
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F711
Course Contents
_ Handling the machine in connection with the measuring probe
_ Using the measuring probe during manual and automatic operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and processing of measured values
Duration
1.5 days
Number of participants
3–4
Measuring probe, MAPPS IV, Dialog, horizontal
A-F713
Target group
Milling machine
programmers and operators
Requirements
Participation in course
A-F711 and A-F713
Course Contents
_ Getting acquainted with spatial angles,
projection angle, pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Creating contours on tilted planes
Duration
2 days
Number of participants
3–4
Plane transformation, MAPPS IV, DIN-ISO, horizontal
A-F714
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MORI SEIKI 161
NV, NVD, NVX, NMV, UltiMill, DuraVert > MAPPS IV / DIN-ISO
Target group
Milling machine
programmers and operators
Requirements
Sound basic knowledge of
CNC milling technology and
programming
Course Contents
_ Programming with MAPPS IV
DIN-ISO
_ Handling machine / control
_ Programme management
_ Creating and optimising
programmes
_ Tool management (Tool
Center Point control G43.4)
_ T-code command
_ Rotary table (G54.2)
_ Path correction
_ Contour programming
_ DIN-ISO
_ G-functions
_ M-functions
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetition
_ Drilling and milling cycles
_ Data transfer (turning
option CAPS + DIN-ISO
Duration
4.5 days
Number of participants
3–8
Programming and operation, MAPPS IV, DIN-ISO, vertical
A-F721
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F721
or profound knowledge of DIN
programming
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cycles
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
1.5 days
Number of participants
3–4
Measuring probe, MAPPS IV, DIN-ISO, vertical
A-F723
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F721,
A-F723 or profound knowledge
of DIN programming
Course Contents
_ Getting acquainted with spatial angles,
projection angle, pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Creating contours on tilted planes
Duration
2 days
Number of participants
3–4
Plane transformation, MAPPS IV, DIN-ISO, vertical
A-F724
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 83 63 / 89-42 24
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162 CNC Training // MILLING TECHNOLOGY
NV, NVD, NVX, NMV, UltiMill, DuraVert > MAPPS IV / Dialog
Target group
Milling machine
programmers and operators
Requirements
Sound basic knowledge of
CNC milling technology and
programming
Course Contents
_ Creating programmes
with MAPPS IV dialog
_ Programming via CAPS
_ Programme management
_ Path correction
_ Contour programming
_ Contour roughing out
_ DIN-ISO
_ G-functions
_ M-functions
_ Zero point offset
_ Mirroring
_ Scaling
_ Sub-programme techniques
_ Programme part technology
_ Drilling cycles
_ Milling cycles
_ Handling machine / control
_ Reference point run up
_ Machine setup
_ Data transfer
_ Tool measurement
_ Programme processing
_ Programme interruption
_ Programme entry
_ Block search
Duration
4.5 days
Number of participants
3–8
Programming and operation, MAPPS IV, Dialog, vertical
A-F731
Target group
Milling machine
programmers and operators
Requirements
Participation in course A-F731
Course Contents
_ Introduction to the measuring probe hardware
_ Calibrating the probe
_ Using manual and automatic measuring cycles
_ Aligning workpieces
_ Determining workpiece zero point
_ Using measurements to correct tool geometries
Duration
1.5 days
Number of participants
3–4
Measuring probe, MAPPS IV, Dialog, vertical
A-F733
Target group
Milling machine
programmers and operators
Requirements
Participation in course
A-F731 and A-F733
Course Contents
_ Getting acquainted with spatial angles,
projection angle, pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for tilting in the programme
_ Creating boreholes on tilted surfaces
_ Creating surfaces on tilted planes
_ Creating contours on tilted planes
Duration
2 days
Number of participants
3–4
Plane transformation, MAPPS IV, Dialog, vertical
A-F734
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164 CNC Training // MILLING TECHNOLOGY
Requirements
The course contents are
determined specifically
with the customer
Course Contents
Course contents are agreed taking your
special wishes into consideration.
Duration
To be agreed individually
Number of participants
1–6
Customer-specific training courses
at the customer’s facility in Germany
A-F091
Requirements
The course contents are
determined specifically
with the customer
Course Contents
Course contents are agreed taking your
special wishes into consideration.
Please note
Customers are responsible for the following
costs in addition to the course fees:
_ Travelling expenses
_ Air fares where applicable
_ Costs for accommodation
_ Meals
_ The course is held in German or English
Duration
To be agreed individually
Number of participants
1–6
Customer-specific training courses at
the customer’s facility outside of Germany
A-F092
> Customer-specific courses
Requirements
Course contents are determined
in talks with the customer
Course Contents
We offer you the opportunity here of helping to design the course
contents according to your individual requirements and
benefitting from the infrastructure of the DMG Training Academy.
Duration
To be agreed individually
with the customer
Number of participants
To be agreed
Customer-specific training courses
at the DMG Training Academy Germany
A-F093
Target group
Programmers, operators
and CAM programmers
Requirements
Basic knowledge of
metal removal
Course Contents
_ Aluminium machining technology
_ Materials
_ Tools (metal cutting tools)
_ Technological environment
_ Machining strategies
_ Possibilities of influencing the programme with the CNC control
_ Programme examples
Duration
3 days
Number of participants
3–6
Advanced course: HSC aluminium machining
A-F067
> Other training courses
Courses for machines with an HSC option
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> Other training courses
Target group
Programmers, operators
and CAM programmers
Requirements
Basic knowledge of
metal removal
Course Contents
_ Technology
_ Materials copper and graphite
_ Tools (metal cutting tools)
_ Technological environment
_ Machining strategies
_ Possibilities of influencing the programme with the CNC control
_ Programme examples
Duration
3 days
Number of participants
3–6
Advanced course: HSC electrode machining
A-F068
Target group
Programmers, operators
and CAM programmers
Requirements
Basic knowledge of
metal removal
Course Contents
_ The technology of hard milling
_ Materials
_ Tools (metal cutting tools)
_ Technological environment
_ Machining strategies
_ Possibilities of influencing the programme with the CNC control
_ Programme examples
Duration
3 days
Number of participants
3–6
Advanced course: HSC hard milling
A-F069
DMG Virtual Machine without NX CAM
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Requirements
Sound knowledge in the
handling of a PC / CAD and
in programming and operation
of CNC controls
Course Contents
_ DMG Virtual Machine operator interface
_ Tooling the DMG Virtual Machine with the integrated editor
_ Linking the DMG Virtual Machine with the machine
control and transferring tooling data
_ Creating and management of clamping
devices tools and workpieces with SolidWorks
Duration
3 days
Number of participants
3–4
Operation, DMG Virtual Machine, milling
A-F083
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166 CNC Training // MILLING TECHNOLOGY
DMG Virtual Machine with NX CAM / DMG Process Chain
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ DMG Virtual Machine operator interface
_ Tooling the DMG Virtual Machine with the integrated editor
_ Linking the DMG Virtual Machine with the machine control
and transferring tooling data
Duration
1.5 days
Number of participants
3–6
Basics of the DMG Virtual Machine, milling
A-F851
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ The NX programme package (concept / history)
_ NX basics
_ Basics of solid modelling
_ Basics of parameterisation
Duration
4.5 days
Number of participants
1–6
Basics of CAD/CAM with NX CAM
A-E551
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ The NX programme package (concept / history)
_ NX basics
_ Basics of solid modelling
_ Basics of parameterisation
Duration
2 days
Number of participants
1–6
Basics of CAM with NX CAM
A-E552
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ Comparison of multi-axis machining positioning – simultaneous
_ Different setting possibilities of the tool axes in
simultaneous machining
_ Machining strategies
_ Operator questions regarding the different
NC machines and controls
Duration
4.5 days
Number of participants
1–6
NX-CAM milling machine, up to 3 axes
A-F561
Target group
Operators of the DMG Virtual
Machine, NC-programmers
Course Contents
_ Course contents on request
Duration
2 weeks
Number of participants
1–6
NX-CAM DMU DMC FD up to 5 axes
A-F562
Requirements:
Sound knowledge in the handling of the PC including CAD/CAM software and in programming and operation of CNC controls
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Other training courses 167
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Target group
Operators of the DMG Virtual
Machine, NC-programmers
Duration
3–8 days
Number of participants
1–2
NX-CAM turning / milling machine, simultaneous milling 5 axes
A-E564
Target group
Milling machine
programmers and operators
Requirements
Basic knowledge in general
PC operation and working with
Windows operating systems
Course Contents
_ Course contents on request
Duration
4.5 days
Number of participants
3–6
MAPPS IV and Esprit milling, OEM-Basic
A-F771
Esprit milling / MORI SEIKI
Target group
Milling Machine programmers,
setters and operators
Requirements
Participation in course A-F771
Course Contents
_ Course contents on request
Duration
4.5 days
Number of participants
3–6
Esprit milling advanced
A-F773
Specialised Training
Target group
CNC milling machine
programmers and operators
Requirements
Knowledge of CNC milling
machines programming
and operation
Course Contents
_ Parameter programming
_ Creating variables main
and sub-programmes
_ R-variables
_ User variables
(DEF-Definitions)
_ System variables
(axis data, tool data)
_ Programme jumps, loops
(Goto, If, For, Endfor, To,
Loop, Else, ...)
_ Creating 2 ½ and 3D contours
and shapes (prog. with angle
functions)
_ Ellipse
_ Hemisphere
_ Plane / spatial spirals
_ Cone
_ Creating user cycles
_ Proc-instructions
Duration
3 days
Number of participants
3–4
Parameter programming Siemens
A-F022
Course Contents
_ Comparison of multi-axis machining positioning – simultaneous
_ Different setting possibilities of the tool axes in
simultaneous machining
_ Machining strategies
_ Operator questions regarding the different
NC machines and controls
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168 CNC Training // MILLING TECHNOLOGY
Course Contents
_ Handling machine / control
_ Programme and tool
management
_ Path correction
_ Linear and circular
contour programming
_ Zero point offset
_ Mirroring
_ Twisting
_ Cycles for drilling and milling
_ Contour pocket
_ Sub-programme techniques
_ Introduction to polar
coordinates
_ Contour drag with G11
transition
_ Milling and drilling
practice parts
_ Explanation of tool changers
_ Data transfer
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Duration
4.5 days
Number of participants
3–8
Programming, Philips CNC 432
A-F060
Course Contents
_ Handling
_ Programme and
tool management
_ Path correction
_ Linear and circular
contour programming
_ Zero point offset
_ Mirroring
_ Twisting
_ Cycles for drilling and milling
Target group
CNC milling machine
programmers and operators
Requirements
CNC basics
Programming, Philips CNC 532
A-F063
_ Contour pocket
_ Sub-programme techniques
_ Introduction to polar
coordinates
_ Contour drag with
G11 transition
_ Milling and drilling
practice parts
_ Explanation of tool changers
_ Data transfer
Duration
4.5 days
Number of participants
3–8
Course Contents
_ Parameter programming for 2 and 2
1
/2-D shapes
_ Mathematical expressions
_ Sub-programme techniques
_ Programme optimisation
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030
and several months of practical
experience using the machine
Duration
2.5 days
Number of participants
3–8
Advanced course: Parameter programming, MillPlus iT
A-F034
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F030
and several months of practical
experience using the machine
Course Contents
_ Geometry address G64
_ Calculating the intersection point
_ Parallel shift
_ Rounding off at intersection points
_ Tangent point calculation
_ Circles for the combination of elements
_ Geometry programming with ICP
_ Parts programming with IPP
Duration
2 days
Number of participants
3–8
Advanced course: Parameter programming, +IPP, MillPlus iT
A-F033
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Programming
_ Contour programming with ICP_NEW
_ Look Ahead for contour milling
_ Operator shortcuts (CTR+C, CTRL+V...)
Cycle programming
_ Changes in drilling / milling
_ Rough-out cycles NEW with contour formula
_ Tool management: Tool and magazine table
_ High-level language elements (WHILE, IF ...)
_ Compatibility test with MillPlus-V5xx
_ Creating operator soft keys
Operation / tool magazine
_ Storing and swapping tools
_ Loading/unloading tools manually
_ Recovery menu, tool changer, pallet changer
_ Processing PGM in milling operations
_ Interrupting PGM
_ Aborting PGM
_ Entering PGM with block search
_ EMERGENCY STOP situation
_ Data transfer PC <–> machine
Target group
CNC milling machine
programmers and operators
Requirements
Profound knowledge of
operation and programming
the illPlus V5XX control (DMG
Training Academy certificate)
Retraining course Heidenhain MillPus V 5xx zu V6xx
A-F078
Duration
2.5 days
Number of participants
3–8
Course Contents
_ Comparison of BA2, 3, 4
_ BA4 functional limitations
_ Application for BA4
_ Legal reservations
_ Safety procedures
_ Practical application
Requirements
Basic knowledge of CNC milling
technology and programming
Safety instruction BA4
A-F081
Duration
0,5 days
Number of participants
3–6
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
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170 CNC Training // ULTRASONIC / LASERTEC
ULTRASONIC / LASERTEC
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ULTRASONIC / LASERTEC series 171
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Basic
Advanced
Professional
> ULTRASONIC- / LASERTEC series
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
Siemens 840D
DIN-ISO
Siemens 840D
ULTRASONIC SERIES LASERTEC SERIES
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F050: Programming and
operation, Siemens 840D,
DIN-ISO
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
A-F051: Expansion option:
Measuring probe, Siemens
840D, DIN-ISO
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F080: Greenmode / OMAT
feed optimisation for Siemens
A-F052: Expansion option:
Plane transformation, Siemens
840D, DIN-ISO
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172 CNC Training // ULTRASONIC / LASERTEC
ULTRASONIC > Siemens 840D
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Duration
4.5 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during manual and automatic
operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of measured values
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
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ULTRASONIC / LASERTEC series 173
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LASERTEC > Siemens 840D
Target group
CNC milling machine plant
programmers and operators
Requirements
Basic CNC knowledge
Course Contents
_ Handling machine / control
_ Programme management
_ Programming
and optimisation
_ Tool management
_ Path correction
_ Contour programming
_ Frames (zero point offset,
mirroring, scaling)
_ Sub-programme techniques
_ Programme part repetitions
_ Drilling and milling cycles
_ Data transfer
Course Contents
_ Handling the machine in
connection with the
measuring probe
_ Using the measuring probe
during manual and automatic
operation
_ Measuring probe hardware
_ Calibrating the probe
_ Programming measuring cycles
_ Determination of zero-point
_ Tool corrections
_ Creating measuring protocols
_ Tolerance comparison and
processing of measured values
Duration
4 days
Number of participants
3–8
Programming and operation, Siemens 840D, DIN-ISO
A-F050
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Measuring probe, Siemens 840D, DIN-ISO
A-F051
Course Contents
_ Getting acquainted with spatial angles,
projection angle and pivoting per axis
_ Handling of the rotary axes
_ Correct procedure for pivoting in the programme
_ Creating slanted boreholes
_ Creating slanted surfaces
_ Creating slanted contours
Target group
CNC milling machine
programmers and operators
Requirements
Participation in course A-F050
Duration
2 days
Number of participants
3–4
Expansion option: Plane transformation, Siemens 840D, DIN-ISO
A-F052
Course Contents
_ OMAT-adaptive feed optimisation
Requirements
Basic knowledge of CNC milling
technology and programming
Greenmode / OMAT feed optimisation for Siemens
A-F080
Duration
2 days
Number of participants
1–8
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1. Registration
Please register for all courses by using the attached registration form or online form at www.dmgmoriseiki.com.
You will receive a written confirmation and on request a map how to find us. The number of participants is limited.
Registrations are processed in the order in which they are received. If a course is completely booked, you will
be notified immediately and will be informed about the next available course.
2. Machine order
If you have purchased a machine including training, please attach the purchase order confirmation number
on your registration form.
3. Prices and services
The latest course prices are available upon request. Course prices include specially compiled, high-quality training
materials, drinks during breaks and lunch on the days of the course. All prices are net prices plus the valid VAT
at the time of the training. Travel and accommodation costs for course participants are not included. The course
participation fee is due for payment on receipt of the invoice. We will gladly make hotel reservations for you.
4. Venues and times
Please ask your contact person about the venues and times of the respective courses. As a general rule, courses take
place at the following venues: Bielefeld, Pfronten, Leonberg, Geretsried, Neukirchen, Tortona and Seebach. We also
offer courses directly on site at your plant.
5. Withdrawal
If you want to cancel a reservation for one or more participants, please send us written confirmation indicating the
name of each participant that you wish to withdraw. There will be no fee charged for cancellations made 2 weeks
prior to the course start date. The full fee will be charged after that. You may substitute course participants at no
additional charge.
6. Cancelled courses
We reserve the right to cancel a course for any significant reason such as organisational reasons or force majeure
(e.g. illness of a trainer or weather conditions). Customers will be informed of a course cancellation without undue
delay. Any payments towards the fees that have already been made will be refunded in full. All additional claims
zmade by the customer are excluded.
7. Certificate
All participants receive a certificate of participation upon completion of the course.
8. Safety procedures
Participants are obliged to follow all safety regulations and accident prevention measures in effect at the course
location. Service training courses require participants to bring work clothes and safety shoes with them.
174 Organisation & Contact // Registration form
Information to organisation
Contact for MILLING TECHNOLOGY /
ULTRASONIC / LASERTEC courses
>> FAX +49 (0) 83 63 / 89-5 07
Contact for TURNING
TECHNOLOGY courses
>> FAX +49 (0) 52 05 / 74-25 07
Training site Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Tel.: +49 (0) 52 05 / 74- 25 03
[email protected]
Training site Pfronten
Tiroler Straße 85
D-87459 Pfronten
Tel.: +49 (0) 83 63 / 89- 42 24
[email protected]
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Travel and accommodation (please tick where applicable):
Hotel reservation required
Arrival by train
Arrival by car
Date of arrival
Date of departure
The course fee is to be included in the purchase order for the following machine:
No. of the purchase order confirmation
The course fee should be invoiced to:
The address below
The following address
Ordered by:
Company Post box
Street City / State / Zip Code
Mr / Ms E-Mail
Telephone Fax
VAT ID No. (for orders from abroad)
Date Signature
Company Dept. / Name
Street City / State / Zip Code
Please use the appropriate address and fax number given on Page 174.
DMG / MORI SEIKI Deutschland GmbH
Riedwiesenstraße 19, D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 - 0, Fax: +49 (0) 71 52 / 90 90 - 22 44
[email protected], www.dmgmoriseiki.com
Registration form 175
We hereby make a binding registration – and at the same time accept the general terms and conditions –
for the following courses (cancellation two weeks prior to course start is possible without incurring a fee):
Course No. Machine type Week / Date Participant / Surname, First name Control Course venue
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Fax Reply // Course Registration
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176 Organisation // General Terms and Conditions
1. Scope of Application
These standard terms and conditions shall exclusively govern the contractual relationship between the DMG Training Academy
and the mandator of any training services (hereinafter: „the customer“) and the participant regarding the participation of courses,
seminars or any other training events organised and conducted by the DMG Training Academy. Deviating standard terms imposed
by the customer shall not be binding and are expressly excluded.
2. Validity of Quotation
Quotations of the DMG Training Academy are non-binding and subject to change. They are, if not stated otherwise, valid for the
duration of four weeks starting with the quotation date. After the tendering of a new quotation, all previous quotations loose their
validity immediately, except in the case of an additional offer referring to a previous one. We are bound to the prices of our written
confirmation orders. Changes and additions have to be made in written form.
3. Registration
Registration can be made via internet, by mail, fax or email. Any registration will be binding upon DMG Training Academy only and
unless confirmed by DMG Training Academy by a letter of confirmation sent to the customer. This letter of confirmation also serves
as identification card for the training for each participant.
4. Prices
4.1 The prices indicated in the order confirmation shall apply exclusively. The prices are always quoted exclusive of VAT. Unless
stated to the contrary in the order confirmation, the participation fee is quoted per participant and per training event and
shall include course materials, lunch and drinks in the breaks if the training takes place at the premises of the DMG Training
Academy GmbH. Exceptions to this are publically funded qualification courses within the framework of the AZWV ordinance.
The course participation fee is due for payment on receipt of the invoice.
4.2 Unless stated to the contrary in the order confirmation, it is requested that the participation fees be transferred (with indication
of the invoice number) at the latest 14 days before the start of the course to DMG Training Academy GmbH account No. 42 15 37
at the Westdeutsche Landesbank Düsseldorf, Bank Code No. 300 500 90.
5. Withdrawal
5.1 Should a participant be unable to attend a confirmed course, the customer is obliged to inform the DMG Training Academy GmbH
of such in writing with indication of the name of the participant. A handling fee of € 150.00 will be charged for any written
changes to or cancellations of registrations made up to 5 working days before the start of the course. Half of the course fees
will be charged for cancellations made after this. The full participation fees will be charged, minus any expenses saved in
consequence of non-attendendance, in cases of non-appearance or cancellation on the day of the course. It is of course possible
to nominate a substitute participant at no additional charge.
5.2 The customer is on principle entitled to prove that the DMG Training Academy GmbH in fact incurred no damages whatsoever
as a consequence of the cancellation or that any such damages were considerably lower than the handling charges retained by
the DMG Training Academy GmbH.
5.3 The customer’s right to an extraordinary termination with good cause shall remain unaffected.
6. Cancellation
The DMG Training Academy reserves the right to cancel the training event on ground of significant cause - for instance, but not
limited to – for organisational reasons or force majeure (e.g. illness of a trainer, weather conditions). DMG Training Academy will
inform the customer without undue delay about any cancellation of a training event on ground of significant cause. In this case,
any attendance fees paid, will be fully reimbursed. Any further claims of the customer relating to a cancellation of the DMG
Training Academy are excluded.
7. Certificate
Subject to regular attendance, participants will obtain a certificate of attendance.
General Terms and Conditions
CNC Training // DMG Training Academy
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CNC Training // General Terms and Conditions 177
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8. Accommodation
The DMG Training Academy will provide assistance regarding an arrangement of hotel accommodation. Any contract for
accommodation will be directly concluded between the hotel and the customer / participant. The customer / participant shall
settle their respective account directly with the hotel.
9. Copyright
Copyright applies to our course materials. The right to reprint and reproduce materials or extracts thereof by means of photocopying
and / or to storing them by way of data processing is exclusively reserved to the DMG Training Academy. Reprints of all materials or
extracts thereof without prior written consent of the DMG Training Academy is strictly prohibited. Any infringement of copyrights will
be prosecuted. Course materials include any software installed to computers which may be used during the training.
10. Safety instructions
The customer / participant is obliged to comply with all safety regulations and regulations for the prevention of an accident as may
be applicable at the premises of the DMG Training Academy. In case of imminent danger the safety instructions of the trainer have
to be obeyed at any rate. If thetraining takes place at the customer’s premises, the Customer has to take all reasonable safety measures
to ensure that the training can be conducted safely. Any damages caused by participants which may occur during a training held at
the premises of the customer and for which the trainer is not responsible, is not covered by the general liability insurance of the
DMG Training Academy. Therefore, to this extent, the customer shall be obliged to obtain the respective insurance coverage.
11. Limitation of liability
11.1 Technical information is imparted during the courses and in the course materials in all good conscience. The DMG Training
Academy GmbH is not liable for any mistakes regarding the technical information imparted during the course orally or in
writing or contained in the course materials provided. The technical information does not constitute any assurances and /
or promises or guarantees as to the quality of the products sold to or services provided to the customer by the individual
companies of the GILDEMEISTER Group.
11.2 Irrespective thereof, the DMG Training Academy GmbH is - for what ever reason – liable only in the case of
_ intent,
_ gross negligence on the part of its owners / corporate bodies or executives
_ culpable injury to life, limb or health,
_ defects or deficiencies that the DMG Training Academy GmbH has concealed or whose absence it has guaranteed,
_ to the extent liability exists under the German Product Liability Act for personal injury or damage to privately used property.
11.3 In the event of the breach of primary contractual duties, the DMG Training Academy GmbH is also liable for gross negligence
on the part of non-executive staff and for simple negligence; the latter is limited to typical damages for the type of contract and
which could reasonably have been foreseen.
12. Protection of Privacy
The DMG Training Academy GmbH will keep personal data received from the customer confidential and will use it in strict compli-
ance with the applicable data protection laws. Unless otherwise stipulated by the customer, the DMG Training Academy will use
personal data it receives (company name, address, email address, telephone number, bank details etc.) exclusively for the distribution
of information about future products and upcoming training events and/or to contact the customer via fax, email or telephone. The
customer may revoke this consent at anytime without indication of reasons at DMG Training Academy GmbH, Head of Training,
Gildemeisterstraße 60, D-33689 Bielefeld, Germany or [email protected]. The DMG Training Academy
GmbH takes all possible measures to protect the personal data of its customers.
13. Place of Jurisdiction
The place of jurisdiction for any possible disputes is Bielefeld. However, the DMG Training Academy GmbH may also take legal action
against the customer at the latter’s general place of jurisdiction.
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 178
Service Courses
Table of contents 178
Introduction 179
Courses 180
NEF 400 / 600
Heidenhain CNC Pilot 620
Y-D4055 Electronics 187
Control-independent
Y-D4056 Mechanics 187
NEF series Course Overview 187
CTX alpha / beta/ gamma
Siemens 840D solutionline
Y-D4202 Electronics 189
Y-D4204 Mechanics 189
Heidenhain Plus iT
Y-D4201 Electronics 189
Y-D4203 Mechanics 190
CTX beta TC/ gamma TC
Siemens 840D solutionline
Y-D4212 Electronics 190
Y-D4216 Mechanics (only CTX gamma TC) 190
Siemens 840D solutionline Operate (ShopTurn 3G)
Y-D4213 Electronics 191
Y-D4217 Mechanics (only CTX gamma TC) 191
CTX alpha 450 TC (NTX 1000)
Siemens 840D solutionline Operate (ShopTurn 3G)
Y-D4152 Electronics 191
Y-D4151 Mechanics 192
CTX beta 1250 4A
Siemens 840D solutionline Operate (ShopTurn 3G)
Y-D4162 Electronics 192
Y-D4161 Mechanics 192
CTX series Course Overview 188 - 192
178 Table of contents
TURNING TECHNOLOGY Page
Course
No.
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Table of contents 179
CTV 160 / 250
Siemens 840D solutionline
Y-D4024 Electronics 193
Y-D4025 Mechanics 193
CTV series Course Overview 193
TWIN 42/ 65/ 102
Siemens 840D
Y-D4042 Electronics 194
Y-D4043 Mechanics 194
TWIN series Course Overview 194
CTX 310 / 510 ecoline
Siemens 810D PCU 20
Y-D4008 Electronics 195
Y-D4009 Mechanics 195
ECOLINE series Course Overview 195
Y-D4704 Data backup / Network connection Siemens 840D powerline and solutionline 197
Y-D4703 Data backup / Network connection Heidenhain Plus iT 197
Other training courses Course Overview 197
Individual according to requirements 197
Customer-specific courses Course Overview 197
DMU 50
Siemens 840D
Y-F6026 Mechanics / Electronics 200
Heidenhain iTNC
Y-F6022 Mechanics / Electronics 200
DMU series Course Overview 199 - 206
MILLING TECHNOLOGY Page
Course
No.
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180 Service Courses / Table of contents
DMU series Course Overview 199 - 206
DMU 70
Siemens 840D
Y-F6045 Mechanics / Electronics 201
Heidenhain iTNC
Y-F6041 Mechanics / Electronics 202
Heidenhain MillPlus iT
Y-F6043 Mechanics / Electronics 202
DMU 60 / 80
Siemens 840D
Y-F6062 Mechanics 203
Heidenhain iTNC
Y-F6063 Mechanics 203
DMU 40/ 60 / 80 / 100 monoBLOCK
®
Siemens HMI Operate
Y-F9011 Mechanics / Electronics 204
Heidenhain iTNC
Y-F9008 Mechanics / Electronics 204
DMU 65/ 85 / 105 monoBLOCK
®
Siemens HMI Operate
Y-F9015 Mechanics / Electronics 205
Heidenhain iTNC / HSCI Hardware
Y-F9012 Mechanics / Electronics 205
DMU 70 with simultaneous axes
Heidenhain MillPlus iT
Y-F6047 Mechanics / Electronics 206
DMU 50
Heidenhain MillPlus iT
Y-F6024 Mechanics / Electronics 201
DMU 60 eVo linear
DMU eVo series Course Overview 207 - 210
Siemens 840D
Y-F6039 Mechanics / Electronics 208
Heidenhain MillPlus iT
Y-F6037 Mechanics / Electronics 208
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Table of contents 181
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DMF 180-7/260-7 linear
DMF series Course Overview 211 - 215
Siemens 840D solutionline
Y-F6004 Electronics 211
Siemens 840D solutionline
Y-F6003 Mechanics 212
Heidenhain iTNC
Y-F6002 Electronics 212
Heidenhain iTNC
Y-F6001 Mechanics 213
DMF 260-11 / 360-11 linear
Siemens 840D solutionline
Y-F6016 Electronics 213
Siemens 840D solutionline
Y-F6015 Mechanics 214
Heidenhain iTNC
Y-F6014 Electronics 214
Heidenhain iTNC
Y-F6013 Mechanics 215
DMU 80 eVo linear
Siemens 840D
Y-F6051 Mechanics / Electronics 209
Heidenhain iTNC 530
Y-F6049 Mechanics / Electronics 209
DMU 60 eVo Linear drive replacement
Y-F6060 Mechanics 210
DMU 80 eVo Linear drive replacement
Y-F6061 Mechanics 210
DMC 635/835/1035 V
DMC V series / DMC V P series Course Overview 216 - 218
Siemens 840D solutionline
Y-F2013 Mechanics / Electronics 216
Heidenhain MillPlus iT
Y-F2011 Mechanics / Electronics 217
DMU eVo series Course Overview 207 - 210
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182 Service Courses / Table of contents
DMC 635/835/1035 V/P
Siemens 840D solutionline
Y-F2017 Mechanics / Electronics 217
Heidenhain iTNC
Y-F2015 Mechanics / Electronics 218
MILLTAP 700
Siemens 840D solutionline
Y-F2053 Mechanics / Electronics 219
DMC 55/65 H
DMC H / NHX series Course Overview 220 - 223
Siemens 840D solutionline
Y-F9016 Mechanics / Electronics 221
NHX 4000
Siemens 840D solutionline Operate
Y-F9026 Mechanics 223
DMC 70 / 80 / 100 / 125 H duoBLOCK
®
Siemens 840D solutionline
Y-F2021 Mechanics / Electronics 221
Siemens 840D powerline
Y-F2019 Mechanics / Electronics 222
Heidenhain iTNC
Y-F2023 Mechanics / Electronics 222
HSC 20 linear
HSC series Course Overview 224 - 227
Siemens 840D powerline
Y-S2000 Mechanics / Electronics 225
DMC V series / DMC V/P series Course Overview 216 - 218
MILLTAP Course Overview 219
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Table of contents 183
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HSC 75 / 105 linear
Siemens 840D solutionline
Y-S2036 Electronics 226
Heidenhain iTNC 530
Y-S2035 Electronics 227
HSC series Course Overview 224- 227
ECOLINE series Course Overview 230 - 232
Siemens 810D solutionline / ShopMill
Y-F5028 Mechanics / Electronics 230
DMU 50 ecoline
Siemens 810D
Y-F2007 Mechanics / Electronics 231
Heidenhain TNC 620
Y-F2005 Mechanics / Electronics 231
Fanuc
Y-F2001 Mechanics / Electronics 232
DMC 635/1035 V ecoline
DMU P / DMC U / FD series Course Overview 228 - 229
Heidenhain MillPlus iT V600
Y-F9000 Mechanics / Electronics 228
Heidenhain iTNC
Y-F9002 Mechanics / Electronics 229
DMU P / DMC U duoBLOCK
®
Siemens 840D ergoline
Y-F9005 Mechanics / Electronics 229
DMU P / DMC U / FD duoBLOCK
®
HSC 55 linear
Siemens 840D solutionline
Y-S2033 Electronics 225
Heidenhain iTNC 530
Y-S2032 Mechanics 226
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184 Service Courses / Table of contents
Customer-specific training courses individual according to requirements Course Overview 234 - 236
Siemens 840D solutionline, Heidenhain iTNC 530, Heidenhain MillPlus iT
Y-F6036 Mechanics 234
Kinematics and 3D quickSET
Y-F9019 Mechanics 235
Kinematics and 3D quickSET Heidenhain iTNC (Products of Pfronten)
Y-F9020 Mechanics 235
Kinematics and 3D quickSET Siemens
Y-F6055 Mechanics 236
Motor spindle and component replacement
Y-F2990 Mechanics 236
Maintenance course Inspection Key
Siemens 840D, Heidenhain iTNC 530, Heidenhain MillPlus iT
Y-F6000 Mechanics 234
ASI- / Profibus, PNOZmulti
ULTRASONIC series Course Overview 233
Siemens 840D solutionline
Y-S2002 Mechanics / Electronics 233
Heidenhain iTNC 530
Y-S2004 Mechanics / Electronics 233
Ultrasonic 10 / Ultrasonic 20 linear
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Table of contents 185
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We offer:
_ Practice related and orientated courses on the machine
_ High quality thanks to continuous further training of our trainers
_ High learning success due to small groups
_ Simulators for all standard controls
_ Flexible course design on request, tailored to meet
your individual training needs
_ Air-conditioned training facilities
Service Courses
Every service is backed by people – and at DMG / MORI SEIKI all of them are specialists! Reap the benefit
of professional training for your service technicians worldwide with DMG / MORI SEIKI. Utilise the capabilities
of your new machine faster, more productively and longer with focused in-depth training. Professional service
and maintenance support for mechanical and electronical issues will reduce machine integration times, facilitate
faster availability and lengthen service life. Detect faults at an early stage through well-grounded diagnostics
to achieve maximum efficiency throughout the entire service life of your machine. Whatever you do – you will
always remain a step ahead with our service training courses.
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186 Service Courses // TURNING TECHNOLOGY
TURNING TECHNOLOGY
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:12 Seite 187
NEF series 187
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
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NEF 400 / 600
> NEF series
Y-D4055:
Electronics
Heidenhain
CNC Pilot 620
Y-D4056:
Mechanics
Control-
independent
NEF 400 / 600 > Heidenhain CNC Pilot 620
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design and operation of the machine and the control
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Hardware exchange
_ Working with the diagnostics function of the control
_ Reference point adjustment
_ Working with the machine documentation
Duration
3 days
Course location
Bielefeld
Electronics
Y-D4055
NEF 400 / 600 > Control-independent
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Operation and control
of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
_ Slide guideways
_ Maintenance
_ Working with the machine
documentation
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
3 days
Course location
Bielefeld
Mechanics
Y-D4056
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188 Service Courses // TURNING TECHNOLOGY
CTX beta 1250 TC 4A
> CTX series
Siemens 840D
solutionline Operate
CTX beta TC / gamma TC
Y-D4162:
Electronics
Y-D4161:
Mechanics
CTX alpha 450 TC (NTX 1000)
Siemens 840D
solutionline Operate
Y-D4152:
Electronics
Y-D4151:
Mechanics
Siemens 840D
solutionline
Y-D4212:
Electronics
Y-D4216:
Mechanics
(only CTX gamma TC)
Siemens 840D
solutionline Operate
Y-D4213:
Electronics
Y-D4217:
Mechanics
(only CTX gamma TC)
CTX alpha / beta / gamma
Siemens 840D
solutionline
Y-D4202:
Electronics
Y-D4204:
Mechanics
Heidenhain Plus iT
Y-D4201:
Electronics
Y-D4203:
Mechanics
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CTX series 189
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CTX alpha / beta / gamma > Siemens 840D solutionline
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Basics of Sinamics drives
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the machine
documentation
_ Slide guideways
_ Maintenance
_ Working with the machine
documentation
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4 days
Course location
Bielefeld
Electronics
Y-D4202
CTX alpha / beta / gamma > Heidenhain Plus iT
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the
machine documentation
Duration
3 days
Course location
Bielefeld
Electronics
Y-D4201
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Operation and control
of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
Duration
3 days
Course location
Bielefeld
Mechanics
Y-D4204
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
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190 Service Courses // TURNING TECHNOLOGY
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Tool magazine
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Basics of Sinamics drives
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the machine
documentation
CTX beta TC / gamma TC > Siemens 840D solutionline
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Duration
4.5 days
Course location
Bielefeld
Electronics
Y-D4212
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Machine geometry
_ Hydraulics
_ Lubrication
_ Maintenance
_ Working with the machine
documentation
_ Tool magazine
(chain magazine)
_ Reference point
_ Clamping device
_ Slide guideways
_ Practice-orientated
troubleshooting
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Duration
4.5 days
Course location
Bielefeld
Mechanics (only CTX gamma TC)
Y-D4216
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Operation and control
of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
_ Slide guideways
_ Maintenance
_ Working with the machine
documentation
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the Inspection
Key
Duration
3 days
Course location
Bielefeld
Mechanics
Y-D4203
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CTX series 191
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CTX alpha 450 TC (NTX 1000) > Siemens 840D solutionline Operate
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Tool magazine
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Basics of Sinamics drives
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the machine
documentation
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Machine geometry
_ Hydraulics
_ Lubrication
_ Maintenance
_ Working with the machine
documentation
_ Tool magazine
(chain magazine)
_ Reference point
_ Clamping device
_ Slide guideways
_ Practice-orientated
troubleshooting
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Bielefeld
Electronics
Y-D4213
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Duration
4.5 days
Course location
Bielefeld
Mechanics (only CTX beta TC)
Y-D4217
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Tool magazine
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Basics of Sinamics drives
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the machine
documentation
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Duration
4.5 days
Course location
Bielefeld
Electronics
Y-D4152
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
CTX beta TC / gamma TC > Siemens 840D solutionline Operate
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192 Service Courses // TURNING TECHNOLOGY
Course Contents
_ Safety instructions
_ System overview
_ Menu overview
_ Circuit diagram
_ machine documentation
_ Design and operation of
machines and control
_ Start-up procedure
_ Data backup
_ Machine and setting data
_ Encoder settings
_ Basics of Sinamics drives
_ Hardware exchange
_ Data transfer
_ Diagnostics functions
_ Troubleshooting
_ Working with the machine
documentation
CTX beta 1250 TC 4A > Siemens 840D solutionline Operate
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Duration
4.5 days
Course location
Bielefeld
Electronics
Y-D4162
Course Contents
_ Safety instructions
_ Operation of the machine and the control for troubleshooting
_ Reference point adjustment
_ Clamping device
_ Machine geometry
_ Practice-orientated troubleshooting
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Duration
4.5 days
Course location
Bielefeld
Mechanics
Y-D4161
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Operation
_ Reference point
_ Clamping device
_ Turret
_ Machine geometry
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Bielefeld
Mechanics (only CTX beta TC)
Y-D4151
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CTV series 193
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CTV 160 / 250
> CTV series
CTV 160 / 250 > Siemens 840D solutionline
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation of the
machine and the control
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Integrated workpiece magazine
_ Basics of Sinamics drives
_ Hardware exchange
_ Working with the diagnostics
function of the control
_ Reference point adjustment
_ Working with the machine
documentation
Duration
3 days
Course location
Bielefeld
Electronics
Y-D4024
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation of the machine
_ Operation and control of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
_ Maintenance
_ Integrated workpiece magazine
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Bielefeld
Mechanics
Y-D4025
Siemens 840D
solutionline
Y-D4024:
Electronics
Y-D4025:
Mechanics
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 194
194 Service Courses // TURNING TECHNOLOGY
TWIN
> TWIN series
TWIN > Siemens 840D
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design of the machine
and the control
_ Operation of the machine and
the control for troubleshooting
_ Modes (machine,
parameter, service)
_ Start-up procedure
_ Reference point
_ Control (hardware design,
software, interfaces, PLC)
_ Practice-orientated
troubleshooting
_ Working with the machine
documentation
_ Reading circuit diagrams,
interpreting cross-references
_ Working with the diagnostics
_ Parameters (structure
and handling)
Duration
4.5 days
Course location
Bielefeld
Electronics
Y-D4042
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation
of the machine
_ Operation and control
of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
_ Slide guideways
_ Maintenance
_ Working with the
machine documentation
Duration
4.5 days
Course location
Bielefeld
Mechanics
Y-D4043
Siemens 840D
Y-D4042:
Electronics
Y-D4043:
Mechanics
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> ECOLINE series
CTX 310 / 510 ecoline > Siemens 810D PCU 20
Objective
Detection and correction of
electrical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Electrotechnical training
Course Contents
_ Safety instructions
_ Design and operation of the machine and the control
_ Modes
_ Start-up procedure
_ Data backup
_ Data transfer
_ Hardware exchange
_ Working with the diagnostics function of the control
_ Reference point adjustment
_ Working with the machine documentation
Duration
2 days
Course location
Bielefeld
Electronics
Y-D4008
Objective
Detection and correction of
mechanical failures, the use of
diagnostics, ability to carry out
maintenance and repair work.
Requirements
Qualification in metal working
Course Contents
_ Safety instructions
_ Design and operation of the machine
_ Operation and control of the machine
_ Machine installation
_ Machine geometry
_ Clamping device
_ Hydraulics
_ Lubrication
_ Turret
_ Slide guideways
_ Maintenance
_ Working with the machine documentation
Duration
2.5 days
Course location
Bielefeld
Mechanics
Y-D4009
Siemens 810D
PCU 20
Y-D4008:
Electronics
Y-D4009:
Mechanics
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
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196 Service Courses // TURNING TECHNOLOGY
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 197
Customer-specific courses // Other training courses 197
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Please contact us if you have not found a course in our course
programme that meets your requirements. Together with you
we agree the contents and design a course tailored to meet your
specific requirements.
Customer-specific training courses
individual according to your requirements
> Customer-specific courses
Objective
_ The ability to carry
out data backup
_ Establishing a network
connection
_ Integrating a machine
into an existing network
Course Contents
_ Data backup
_ Network basics (Ethernet)
_ TCP/IP Protocol
_ Establishing and configuring a network
_ Integration of a control into a customer network
• Siemens 840D powerline (PCU 20, PCU 50)
• Siemens 840D solutionline
_ Parameter settings
_ Troubleshooting
Duration
2 days
Course location
Bielefeld
Data backup / Network connection
Siemens 840D powerline and solutionline
Y-D4704
Objective
_ The ability to carry
out data backup
_ Establishing a network
connection
_ Integrating a machine
into an existing network
Course Contents
_ Data backup
_ Network basics (Ethernet)
_ TCP/IP Protocol
_ Establishing and configuring a network
_ Integration of the Heidenhain Plus iT
control into a customer network
_ Parameter settings
_ Troubleshooting
Duration
1 day
Course location
Bielefeld
Data backup / Network connection Heidenhain Plus iT
Y-D4703
> Other training courses
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-26 71
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 198
198 Service Courses // MILLING TECHNOLOGY
MILLING TECHNOLOGY
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 199
DMU series 199
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DMU 65 / 85 / 105 monoBLOCK
®
> DMU series
DMU 70
DMU 60 / 80 FD table
DMU 50
Y-F6026:
Mechanics / Electronics
Siemens 840D
Y-F6022:
Mechanics / Electronics
Heidenhain
iTNC
Y-F6024:
Mechanics / Electronics
Heidenhain
MillPlus iT
Y-F6045:
Mechanics / Electronics
Siemens 840D
Y-F6041:
Mechanics / Electronics
Heidenhain
iTNC
Y-F6062:
Mechanics
Siemens
solutionline 840D
Y-F6063:
Mechanics
Siemens
solutionline 840D
DMU 40 / 60 / 80 / 100 monoBLOCK
®
Y-F9011:
Mechanics / Electronics
Siemens
HMI Operate
Y-F9008:
Mechanics / Electronics
Heidenhain
iTNC
Y-F9015:
Mechanics / Electronics
Siemens
HMI Operate
Y-F9012:
Mechanics / Electronics
Heidenhain iTNC /
HSCI Hardware
DMU 70 with simultaneous axes
Y-F6047:
Mechanics / Electronics
Heidenhain
MillPlus iT
Y-F6043:
Mechanics / Electronics
Heidenhain
MillPlus iT
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 200
200 Service Courses // MILLING TECHNOLOGY
DMU 50 > Siemens 840D
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the
disk magazine
_ Adjustments to
the disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of the
dual-gripper changer
_ Determining the Positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the digital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the
disk magazine
_ Adjustments to
the disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of the
dual-gripper changer
_ Determining the Positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the tdigital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6026
DMU 50 > Heidenhain iTNC
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6022
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DMU series 201
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DMU 50 > Heidenhain MillPlus iT
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the
disk magazine
_ Adjustments to
the disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of the
dual-gripper changer
_ Determining the Positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the digital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Main spindle and drive
_ Adjustments to the tool clamp
_ Spindle orientation
_ Design and function of
the disk magazine
_ Adjustments to the
disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of
the dual-gripper changer
_ Determining the positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the digital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6024
DMU 70 > Siemens 840D
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6045
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 202
202 Service Courses // MILLING TECHNOLOGY
DMU 70 > Heidenhain iTNC
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the
disk magazine
_ Adjustments to
the disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of the
dual-gripper changer
_ Determining the Positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the tdigital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the
disk magazine
_ Adjustments to
the disk magazine
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with Omron
_ Design and function of the
dual-gripper changer
_ Determining the Positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the tdigital
drives in B and C-axis
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6041
DMU 70 > Heidenhain MillPlus iT
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6043
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DMU series 203
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DMU 60 / 80 > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Dismounting the FD-table
_ Removing the ERM measuring system and bearing
_ Exchange of the torque motor
_ Dismounting the hydraulic clamp and swivel joint
_ Remounting with all adjustments
_ FD technology (balancing system)
_ Carrying out maintenance as per Chapter 8 of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Course Contents
_ Safety instructions and precautionary measures
_ Dismounting the FD-table
_ Removing the ERM measuring system and bearing
_ Exchange of the torque motor
_ Dismounting the hydraulic clamp and swivel joint
_ Remounting with all adjustments
_ FD technology (balancing system)
_ Carrying out maintenance as per Chapter 8 of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
3 days
Course location
Seebach
Mechanics
Y-F6062
DMU 60 / 80 > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Duration
3 days
Course location
Geretsried
Mechanics
Y-F6063
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
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204 Service Courses // MILLING TECHNOLOGY
DMU 40 / 60 / 80 / 100 monoBLOCK
®
> Siemens HMI Operate (solutionline)
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the Siemens
solutionline machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Construction concept of the milling machine,
machine overview, EPlan „ELCAD“, Profibus PNOZmulti
_ Overview and functions of components
_ Linear and rotation measuring systems
_ C0 and B0 settings
_ B-axis clamping M-function and acknowledgement
_ Travel ranges
_ Hydraulic and pneumatic circuits
_ Tool changer (pickup or chain for DMU...T)
_ Machine parameters for the tool changer
_ Recovery functions in case of disruption or power loss
_ Switching from the direct to the indirect
measuring system for service purposes
_ Tool clamp acknowledgements
Leakage monitoring, M19 setting
_ Data backup on the control
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Course Contents
_ Safety instructions and precautionary measures
_ Construction concept of the milling machine,
machine overview, EPlan „ELCAD“, Profibus PNOZmulti
_ Overview and functions of components
_ Linear and rotation measuring systems
_ C0 and B0 settings
_ B-axis clamping M-function and acknowledgement
_ Travel ranges
_ Hydraulic and pneumatic circuits
_ Tool changer (pickup or chain for DMU...T)
_ Machine parameters for the tool changer
_ Recovery functions in case of disruption or power loss
_ Switching from the direct to the indirect
measuring system for service purposes
_ Tool clamp acknowledgements
Leakage monitoring, M19 setting
_ Data backup on the control
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9011
DMU 40 / 60 / 80 / 100 monoBLOCK
®
> Heidenhain iTNC
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the
Heidenhain iTNC 530
machine control
Work equipment
Laptop, work clothes,
safety shoes
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9008
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DMU series 205
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DMU 65 / 85 / 105 monoBLOCK
®
> Siemens HMI Operate solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the
Siemens HMI machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Construction concept of the milling machine, machine overview,
„ELCAD“ circuit diagram, Profibus PNOZmulti
_ Linear and rotation measuring systems
_ C0 and B0 settings.
_ Tool changer (chain magazine with Pragati changer)
_ Machine parameters for the tool changer
_ Recovery functions in case of disruption or power loss
_ Diagnostic possibilities of the control, inputs, outputs
_ Network settings
_ Switching from the direct to the indirect
measuring system for service purposes
_ Deselection of the motor spindle for spindle exch.
_ Tool clamp acknowledgements, leakage monitoring, M19 setting
_ Data backup
_ Carrying out maintenance as per Chapter 8 of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Course Contents
_ Safety instructions and precautionary measures
_ Construction concept of the milling machine, machine overview
_ Overview and functions of components
_ Measuring systems of the machine axes
_ A and C-axis gear pre-tensioning and C0 and A0 settings.
_ Hydraulic and pneumatic circuits
_ Tool changer Pragati (wheel or chain magazine)
_ The tool changer settings and the corresponding
machine parameters.
_ Recovery functions in case of disruption or power loss
_ Introduction to mounting-dismounting and the ball screw spindle
_ Introduction to the spindle and spindle bearing,
tool clamp and swivel joint, cooling circuit.
_ Data backup on the control
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Elekronik
Y-F9015
DMU 65 / 85 / 105 monoBLOCK
®
> Heidenhain iTNC / HSCI Hardware
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the
Heidenhain iTNC 530
machine control
Work equipment
Laptop, work clothes,
safety shoes
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9012
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 206
206 Service Courses // MILLING TECHNOLOGY
DMU 70 with simultaneous axes > Heidenhain MillPlus iT
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Design and function of the machine / components
_ Geometrical machine installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Design and function of the disk magazine
_ Adjustments to the disk magazine
_ Design and function of the chain magazine
_ Adjustments to the chain magazine with Omron
_ Design and function of the dual-gripper changer
_ Determining the positions of the tool changeover
_ Design of the 2-axis swivel rotary table
_ Functioning of the gear axis B and C
_ Gearbox pre-tensioning
_ Exchanging the ROD B-axis
_ Reference point adjustment of rotary axes
_ Introduction to the control and operator interface
_ Data backup and network connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance tasks
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6047
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DMU eVo series 207
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> DMU eVo series
DMU 60 eVo linear
Y-F6039:
Mechanics / Electronics
Siemens 840D
Y-F6037:
Mechanics / Electronics
Heidenhain
iTNC
DMU 60 eVo
Linear drive replacement
DMU 80 eVo
Y-F6060:
Mechanics
Mechanics
Y-F6061:
Mechanics
Mechanics
DMU 80 eVo linear
Y-F6051:
Mechanics / Electronics
Siemens 840D
Y-F6049:
Mechanics / Electronics
Heidenhain
iTNC
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 208
208 Service Courses // MILLING TECHNOLOGY
DMU 60 eVo linear > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of the
machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Function / start up of the
1FN3 linear drive
_ Dismounting and mounting of
the primary and secondary parts
_ Design of the 2-axis NC
swivel rotary table
_ Adjustment of the gear
pre-tensioning
_ Exchange of the ROD B-axis /
reference point adjustment
_ Design and function of the
chain magazine
_ Adjustments to the chain
magazine with S110
_ Design and function of the
dual-gripper changer
_ Determining the positions
of the tool changeover
_ Design of the 2-axis
swivel rotary table
_ Function of the gear
axis B and C
_ Gear pre-tensioning
_ Exchanging the ROD B-axis
_ Reference point adjustment
of rotary axes
_ Introduction to the control
and operator interface
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6039
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Function / start up of the
1FN3 linear drive
_ Dismounting and mounting of
the primary and secondary parts
_ Design of the 2-axis NC
swivel rotary table
_ Adjustment of the gear
pre-tensioning
_ Exchange of the ROD B-axis /
reference point adjustment
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with S110
_ Design and function of
the dual-gripper changer
_ Determining the position
of the tool changeover
_ Introduction to the control
and operator interface
_ Basics of Profi ASI bus
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6037
DMU 60 eVo linear > Heidenhain iTNC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 209
DMU eVo series 209
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DMU 80 eVo linear > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures,
including safety regulations
for linear motors
_ Design and function of the
machine / components
_ Geometrical machine installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Function / start up of the
1FN3 linear drive
_ Dismounting and mounting of
the primary and secondary parts
_ Design of the 2-axis NC
swivel rotary table
_ Adjustment of the gear
pre-tensioning
_ Exchange of the ROD B-axis /
reference point adjustment
_ Design and function of the
chain magazine
_ Adjustments to the chain
magazine with S110
_ Design and function of the
dual-gripper changer
_ Determining the position
of the tool changeover
_ Introduction to the control
and operator interface
_ Basics of Profi ASI bus
_ Data backup and network
connection
_ Service functions;
Inputs and outputs
_ Troubleshooting and resolutions
_ Diagnostics with PNOZmulti
_ Introduction to
maintenance tasks
_ Function of the internal
coolant supply
_ Function of the
combination cooler
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6051
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function of
the machine / components
_ Geometrical machine
installation
_ Design of the linear guideway
_ Geometric adjustments
_ Measuring system exchange
_ Function / start up of the
1FN3 linear drive
_ Dismounting and mounting of
the primary and secondary parts
_ Design of the 2-axis NC
swivel rotary table
_ Adjustment of the gear
pre-tensioning
_ Exchange of the ROD B-axis /
reference point adjustment
_ Design and function of
the chain magazine
_ Adjustments to the chain
magazine with S110
_ Design and function of
the dual-gripper changer
_ Determining the position
of the tool changeover
_ Introduction to the control
and operator interface
_ Basics of Profi ASI bus
_ Data backup and network
connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and
resolutions
_ Diagnostics with PNOZmulti
_ Introduction to maintenance
tasks
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F6049
DMU 80 eVo linear > Heidenhain iTNC
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 210
210 Service Courses // MILLING TECHNOLOGY
DMU 60 eVo Linear drive replacement > Mechanics / Linear drive replacement
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Dismounting and correct storage of the secondary parts
_ Dismounting of the primary part with equipment
_ Mounting of the primary part
_ Mounting of the secondary part
_ Function test
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
3 days
Course location
Seebach
Mechanics
Y-F6060
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Dismounting and correct storage of the secondary parts
_ Dismounting of the primary part with equipment
_ Mounting of the primary part
_ Mounting of the secondary part
_ Function test
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
3 days
Course location
Seebach
Mechanics
Y-F6061
DMU 80 eVo Linear drive replacement > Mechanics / Linear drive replacement
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 211
DMF series 211
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DMF 180-7/ 260-7 linear > Siemens 840D solutionline
Objective
The employee acquires the
qualification for executing
course-related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Introduction to the control and operator interface
_ Basics of Profi ASI bus
_ Data backup
_ Data transfer
_ Network connection of the control
_ Service functions
_ Troubleshooting and resolutions
_ Setup of the tool changer and magazine
_ Determining the positions of the tool changeover
_ Recovery functions of the tool changer
_ Exchange of components
Duration
4.5 days
Course location
Geretsried
Electronics
Y-F6004
> DMF series
DMF 180-7 / 260-7 linear
Y-F6004:
Electronics
Siemens
solutionline 840D
Y-F6003:
Mechanics
Y-F6002:
Electronics
Heidenhain iTNC
Y-F6001:
Mechanics
DMF 260 / 360-11
Y-F6016:
Electronics
Siemens 840D
Y-F6015:
Mechanics
Y-F6014:
Electronics
Heidenhain iTNC
Y-F6013:
Mechanics
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 212
212 Service Courses // MILLING TECHNOLOGY
Objective
The employee acquires the
qualification for executing
course-related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures,
including safety regulations
for linear motors
_ Design and function of
the machine / components
_ Geometric adjustments
_ Measurement using Leveltronik
_ Counterweight of the Z-axis
_ Design and function of
the linear drive
_ Dismounting and mounting
of the C-axis table integrated
in the table
_ Gear pre-tensioning of the C-axis
_ Measuring systems and path
settings on the linear and
rotary axes
_ Design and function of the
swivel milling head (B-axis)
_ Dismounting and mounting of
the B-head, gear pre-tensioning
_ Geometric adjustments to the
B-head, kinematics
_ Design, function and
maintenance of the cooling unit
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics
Y-F6003
Objective
The employee acquires the
qualification for executing
course-related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Introduction to the control and operator interface
_ Basics of Profi ASI bus
_ Data backup
_ Data transfer
_ Network connection of the control
_ Service functions
_ Troubleshooting and resolutions
_ Setup of the tool changer and magazine
_ Determining the positions of the tool changeover
_ Recovery functions of the tool changer
_ Update
Duration
4.5 days
Course location
Geretsried
Electronics
Y-F6002
DMF 180-7/ 260-7 linear > Heidenhain iTNC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 213
DMF series 213
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Objective
The employee acquires the
qualification for executing
course-related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures,
including safety regulations
for linear motors
_ Design and function of the
machine / components
_ Geometric adjustments
_ Measurement using Leveltronik
_ Counterweight of the Z-axis
_ Design and function of
the linear drive
_ Dismounting and mounting of
the C-axis table integrated in
the table
_ Gear pre-tensioning of the C-axis
_ Measuring systems and path
settings on the linear and
rotary axes
_ Design and function of the
swivel milling head (B-axis)
_ Dismounting and mounting of
the B-head, gear pre-tensioning
_ Geometric adjustments to
the B-head, kinematics
_ Design, function and
maintenance of the cooling unit
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Course Contents
_ Safety instructions and precautionary measures
_ Introduction to the control and operator interface
_ Basics of Profi ASI bus
_ Data backup
_ Data transfer
_ Network connection of the control
_ Service functions
_ Troubleshooting and resolutions
_ Setup of the tool changer and magazine
_ Determining the positions of the tool changeover
_ Recovery functions of the tool changer
Duration
4.5 days
Course location
Geretsried
Mechanics
Y-F6001
Duration
4.5 days
Course location
Geretsried
Objective
Course-related troubleshooting,
maintenance and service tasks
Requirements
Experience in CNC machines,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Electronics
Y-F6016
DMF 260 / 360-11 linear > Siemens 840D solutionline
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 214
214 Service Courses // MILLING TECHNOLOGY
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function of
the machine / components
_ Geometric adjustments
_ Measurement using Leveltronik
_ Gantry axes with measuring
system exchange and
adjustments
_ Design and function
of the linear drive
_ Dismounting and mounting
of the C-axis table integrated
in the table
_ Gear pre-tensioning
of the C-axis
_ Measuring systems and path
settings on the linear and
rotary axes
_ Design and function of the
swivel milling head (B-axis)
_ Dismounting and mounting of
the B-head, gear pre-tensioning
_ Geometric adjustments to
the B-head, kinematics
_ Design, function and
maintenance of the cooling unit
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics
Y-F6015
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Introduction to the control and operator interface
_ Basics of Profi ASI bus
_ Data backup
_ Data transfer
_ Network connection of the control
_ Service functions
_ Troubleshooting and resolutions
_ Setup of the tool changer and magazine
_ Determining the positions of the tool changeover
_ Recovery functions of the tool changer
_ Update
Duration
4.5 days
Course location
Geretsried
Electronics
Y-F6014
DMF 260 / 360-11 linear > Heidenhain iTNC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 215
DMF series 215
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Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function of
the machine / components
_ Geometric adjustments
_ Measurement using Leveltronik
_ Gantry axes with measuring
system exchange and
adjustments
_ Design and function
of the linear drive
_ Dismounting and mounting
of the C-axis table integrated
in the table
_ Gear pre-tensioning
of the C-axis
_ Measuring systems and path
settings on the linear and
rotary axes
_ Design and function of the
swivel milling head (B-axis)
_ Dismounting and mounting of
the B-head, gear pre-tensioning
_ Geometric adjustments to
the B-head, kinematics
_ Design, function and
maintenance of the cooling unit
_ Introduction to maintenance
tasks
_ Carrying out maintenance as
per Chapter 8 of the instruction
manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics
Y-F6013
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 216
216 Service Courses // MILLING TECHNOLOGY
DMC 635 / 835 / 1035 V > Siemens 840D solutionline
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Operation and control
of the machine
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Geometrical machine
installation
_ Measurements as
per measuring protocol
_ Design of the milling
spindle and motor
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Error list
_ Reference point adjustment
_ Adjustments to
the tool changer
_ Determining the
changeover positions
_ Spindle setting
_ Service functions
_ Troubleshooting
and resolutions
_ Data backup
_ Carrying out maintenance as
per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2013
> DMC V series / DMC V/P series
DMC 635 / 835 / 1035 V
Y-F2013:
Mechanics / Electronics
Siemens 840D
solutionline
Y-F2011:
Mechanics / Electronics
Heidenhain iTNC
DMC 635 / 835 / 1035 V/P
Y-F2017:
Mechanics / Electronics
Siemens 840D
solutionline
Y-F2015:
Mechanics / Electronics
Heidenhain iTNC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 217
DMC V series // DMC V P series 217
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DMC 635 / 835 / 1035 V > Heidenhain iTNC
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Operation and control
of the machine
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Geometrical machine
installation
_ Measurements as
per measuring protocol
_ Design of the milling
spindle and motor
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Error list
_ Reference point adjustment
_ Adjustments to the
tool changer
_ Determining the
changeover positions
_ Spindle setting
_ Service functions
_ Troubleshooting and
resolutions
_ Data backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2011
DMC 635 / 835 / 1035 V/P > Siemens 840D solutionline
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Operation and control
of the machine
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Reference point adjustment
_ Service functions
_ Function of the tool changer
_ Adjustments to the
tool changer
_ Function of the pallet changer
_ Adjustments to the
pallet changer
_ Determining the
changeover positions
_ Adjustment of monitoring
switches
_ Design of the milling
spindle and motor
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Data backup
_ Hardware design
_ Error list
_ Spindle setting
_ Service functions
_ Troubleshooting and
resolutions
_ Data backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2017
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 218
218 Service Courses // MILLING TECHNOLOGY
DMC 635 / 835 / 1035 V/P > Heidenhain iTNC
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Operation and control
of the machine
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Reference point adjustment
_ Service functions
_ Function of the tool changer
_ Adjustments to
the tool changer
_ Function of the pallet changer
_ Adjustments to the
pallet changer
_ Determining the
changeover positions
_ Adjustment of monitoring
switches
_ Design of the milling
spindle and motor
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Data backup
_ Hardware design
_ Error list
_ Spindle setting
_ Service functions
_ Troubleshooting
and resolutions
_ Data backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2015
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 219
MILLTAP series 219
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> MILLTAP
MILLTAP 700
Y-F2053:
Mechanics / Electronics
Siemens 840D
solutionline
MILLTAP 700 > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Design of the milling
spindle and motor
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Operation and control
of the machine
_ Service functions
_ Function of the tool
clamping system
_ Adjustments to the
tool changer
_ Determining the
changeover positions
_ Spindle setting
_ Reference point adjustment
_ Function of the coolant supply
_ Data backup
_ Error list
_ Troubleshooting and
resolutions
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2053
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:13 Seite 220
220 Service Courses // MILLING TECHNOLOGY
> DMC H series
DMC 55/65 H
Y-F9016:
Mechanics / Electronics
Siemens 840D
solutionline
DMC 70 / 80 / 100 / 125 H duoBLOCK
®
Y-F2021:
Mechanics / Electronics
Siemens 840D
solutionline
NHX 4000
Y-F9026:
Mechanics
Siemens 840D
solutionline Operate
Y-F2019:
Mechanics / Electronics
Siemens 840D
powerline
Y-F2023:
Mechanics / Electronics
Heidenhain iTNC
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:14 Seite 221
DMC V series // DMC H series 221
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DMC 55 / 65 H > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the Siemens
solutionline machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions as per occupational safety
_ Basic design of the machine
_ Operation of the machine and the control for troubleshooting
_ Explanation of the ELCAD circuit diagram
_ Overview of the CNC control and function
of the control components
_ Drive system
_ Position measuring systems
_ M19 maintenance and adjustment,
determination of field angle, changeover positions
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9016
DMC 70 / 80 / 100 / 125 H duoBLOCK
®
> Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes, 16 MB USB stick
(can be purchased during the
course)
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Design of the motor spindle
_ Operation of the control
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Checking the reference point
_ Service functions
_ Spindle setting
_ Adjusting the monitoring
switches
_ Function of the tool changer
_ Adjustments to the
tool changer
_ Changeover positions
_ Function of the pallet changer
_ Adjustments to the
pallet changer
_ Function of the internal
coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Error list
_ Service functions
_ Troubleshooting and
resolutions
_ Backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2021
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:14 Seite 222
222 Service Courses // MILLING TECHNOLOGY
DMC 70 / 80 / 100 / 125 H duoBLOCK
®
> Siemens 840D powerline
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function
of the individual components
_ Hardware design
_ Design of the motor spindle
_ Operation of the control
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Checking the reference point
_ Service functions
_ Spindle setting
_ Adjusting the monitoring
switches
_ Function of the tool changer
_ Adjustments to the
tool changer
_ Changeover positions
_ Function of the pallet changer
_ Adjustments to the
pallet changer
_ Function of the internal
coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Error list
_ Service functions
_ Troubleshooting and
resolutions
_ Backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2019
DMC 70 / 80 / 100 / 125 H duoBLOCK
®
> Heidenhain iTNC
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Design of the motor spindle
_ Operation of the control
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Checking the reference point
_ Service functions
_ Spindle setting
_ Adjusting the monitoring
switches
_ Function of the tool changer
_ Adjustments to the
tool changer
_ Changeover positions
_ Function of the pallet changer
_ Adjustments to the
pallet changer
_ Function of the internal
coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Error list
_ Service functions
_ Troubleshooting and
resolutions
_ Backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2023
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DMC H series 223
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NHX 4000 > Siemens 840D solutionline Operate
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering with the Siemens
HMI machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Construction concept of the milling machine,
machine overview, „ELCAD“ circuit diagram, PNOZmulti
_ Linear and rotation measuring systems
_ Tool changer magazine
_ Machine parameters for the tool changer Recovery
functions in case of disruption or power loss.
_ Diagnostic possibilities of the control, inputs, outputs
_ Network settings, switching from the direct to
the indirect measuring system for service purposes
_ Deselection of the motor spindle for spindle exch.
_ Tool clamp acknowledgements, M19 setting
_ Data backup
Duration
4.5 days
Course location
Pfronten
Mechanics
Y-F9026
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:14 Seite 224
224 Service Courses // MILLING TECHNOLOGY
> HSC series
HSC 20 linear HSC 55 linear
Y-F2000:
Mechanics / Electronics
Siemens 840D
powerline
HSC 75 / 105 linear
Y-F2036:
Electronics
Siemens 840D
solutionline
Y-F2035:
Electronics -
tower magazine OMRON
Heidenhain
iTNC 530
Y-F2033:
Electronics
Siemens 840D
solutionline
Y-F2032:
Mechanics
Heidenhain
iTNC 530
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HSC series 225
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HSC 20 linear > Siemens 840D powerline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system; basic
knowledge of the operator
interface
Work equipment
Laptop, work clothes, safety
shoes, 16 MB USB stick (can be
purchased during the course)
Course Contents
_ Safety instructions and
precautionary measures
_ Operation of the control
_ Design and function of
the machine
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Service functions
_ Hardware design
_ Design and function of
the individual components
_ Error list
_ Troubleshooting and
resolutions
_ Checking the reference
point run
_ Function of the tool changer
_ Adjusting the monitoring
switches
_ Design of the motor spindle
_ Adjustments to the
tool changer
_ Changeover positions
_ Function of the internal
coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Linear drives
_ Data backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2000
HSC 55 linear > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes, safety
shoes, 16 MB USB stick (can be
purchased during the course)
Course Contents
_ Safety instructions and precautionary measures
_ Operation of the control
_ Design and function of the machine
_ Hardware design
_ Design and function of the individual components
_ Error list
_ Checking the reference point run
_ Function of the tool changer
_ Spindle setting
_ Data backup
_ Service functions
_ Troubleshooting and resolutions
_ Changeover positions
_ Linear drives
Duration
4.5 days
Course location
Geretsried
Electronics
Y-F2033
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:14 Seite 226
226 Service Courses // MILLING TECHNOLOGY
HSC 55 linear > Heidenhain iTNC 530
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system; basic
knowledge of the operator
interface
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Operation of the control
_ Design and function of the machine
_ Hardware design
_ Design and function of the individual components
_ Error list
_ Checking the reference point run
_ Function of the tool changer
_ Spindle setting
_ Data backup
_ Service functions
_ Troubleshooting and resolutions
_ Changeover positions
_ Linear drives
Duration
4.5 days
Course location
Geretsried
Mechanics
Y-F2032
HSC 75 / 105 linear (tower magazine OMRON) > Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system; basic
knowledge of the operator
interface
Work equipment
Laptop, work clothes, safety
shoes, 16 MB USB stick (can be
purchased during the course)
Course Contents
_ Safety instructions and precautionary measures
_ Design and function of the machine
_ Checking the reference point run
_ Function of the tool changer
_ Function of the tool magazine
_ Troubleshooting and resolutions
_ Function of the pallet changer
_ Function of the pallet magazine
_ Geometrical machine installation
_ Adjusting the monitoring switches
_ Design of the motor spindle
_ Adjustments to the tool changer
_ Changeover positions
_ Linear drives
_ Function of the internal coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Geretsried
Electronics
Y-F2036
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HSC series 227
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HSC 75 / 105 linear (tower magazine OMRON) > Heidenhain iTNC 530
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system; basic
knowledge of the operator
interface
Work equipment
Laptop, work clothes, safety
shoes, 16 MB USB stick (can be
purchased during the course)
Course Contents
_ Safety instructions and precautionary measures
_ Design and function of the machine
_ Checking the reference point run
_ Function of the tool changer
_ Function of the tool magazine
_ Troubleshooting and resolutions
_ Function of the pallet changer
_ Function of the pallet magazine
_ Geometrical machine installation
_ Adjusting the monitoring switches
_ Design of the motor spindle
_ Adjustments to the tool changer
_ Changeover positions
_ Linear drives
_ Function of the internal coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Geretsried
Electronics – tower magazine OMRON
Y-F2035
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:14 Seite 228
228 Service Courses // MILLING TECHNOLOGY
DMU P / DMC U duoBLOCK
®
> Heidenhain MillPlus iT V600
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with MillPlus
machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Operation of the
control and machine
_ Design and function
of the machine
_ Design and function of
the individual components
_ Hardware design
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Design of the milling
spindle and motor
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Error list
_ Reference point adjustment
_ Adjustments to the
tool changer
_ Determining the
changeover positions
_ Spindle setting
_ Service functions
_ Troubleshooting and
resolutions
_ Data backup
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9000
> DMU P / DMC U / FD series
DMU P / DMC U duoBLOCK
®
Y-F9000:
Mechanics / Electronics
Heidenhain
MillPlus iT V600
Y-F9002:
Mechanics / Electronics
Heidenhain
530 iTNC
DMU P / DMC U / FD duoBLOCK
®
Y-F9005:
Mechanics / Electronics
Siemens 840D
solutionline
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DMU P // DMC U / FD series 229
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DMU P / DMC U duoBLOCK
®
> Heidenhain iTNC 530
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the
Heidenhain iTNC 530
machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Operation of the machine and the control for troubleshooting
_ Control design, mechanical basics,
function of the individual components
_ M 19 adjustment, function sequence of the tool changer,
adjustments (changeover positions) on the tool changer
_ Tool magazine stepped and auxiliary axis, function and
adjustments. Recovery functions in case of disruption or power loss.
_ C0 and B0 adjustment, function of bearing measuring system
_ Function sequence of the pallet changer, adjustments
_ Machine overview, ELCAD circuit diagram, measuring
systems, basics of Profibus, PNOZmulti
_ Diagnostic possibilities of the control, inputs, outputs,
flags, oscilloscope function
_ Switching from the direct to the indirect measuring
system for service purposes
_ Tool clamp acknowledgements, leakage monitoring,
_ Function sequence of the pallet changer, adjustments
and recovery functions, pallet monitoring.
_ Data backup on the control
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9002
DMU P / DMC U FD duoBLOCK
®
> Siemens 840D solutionline
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the
Siemens 840D solutionline
machine control
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Operation of the machine and the control for troubleshooting
_ Machine overview, measuring systems, “ELCAD“ circuit diagram,
basics of Profibus, PNOZmulti/Asi-Bus
_ Linear and rotation measuring systems of the axes and spindles
_ M 19 adjustment
_ Machine data and macro for the „vertical chain“
component assembly
_ Function sequence of the tool changer, adjustments on the tool
changer Recovery functions in case of disruption or power loss
_ Field angle determination FD table
_ C0 and B0 adjustment, machine data
_ Machine data and macro for the pallet changer.
_ Function sequence of the pallet changer,
recovery functions, pallet monitoring.
_ Data backup
_ Working with the machine documentation
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Pfronten
Mechanics / Electronics
Y-F9005
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
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230 Service Courses // MILLING TECHNOLOGY
> DMU / DMC ECOLINE series
DMU 50 ecoline
Y-F5028:
Mechanics / Electronics
Siemens 810D /
solutionline ShopMill
DMC 635 / 1035 ecoline
Y-F2007:
Mechanics / Electronics
Siemens 810D
Y-F2005:
Mechanics / Electronics
Heidenhain
TNC 620
Y-F2001:
Mechanics / Electronics
Fanuc Oi-TC MG
DMU 50 ecoline > Siemens 810 / solutionline / ShopMill
Objective
The employee learns how to
successfully execute course-
related service tasks.
Requirements
Experience in CNC machines,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
Mechanics
_ Design and function of the machine / components
_ Geometrical machine installation
_ Design of the linear guideway
_ Geometric adjustments
_ Main spindle and drive
_ Adjustments to the tool clamp
_ Design of the 2-axis swivel rotary table
_ Function of the digital drives in B and C-axis
_ Reference point adjustment of rotary axes
_ Introduction to maintenance tasks
Electronics
_ Introduction to the control and operator interface
_ Data backup and network connection
_ Service functions
_ Inputs and outputs
_ Troubleshooting and resolutions
_ Diagnostics with PNOZmulti
_ PCU backup and recovery
_ Creating a PCMCIA card
_ Design and function of the disk magazine
_ Adjustments to the disk magazine
_ Determining the position of the tool changer
Duration
4.5 days
Course location
Seebach
Mechanics / Electronics
Y-F5028
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DMU / DMC ECOLINE series 231
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DMC 635 / 1035 V ecoline > Siemens 810D
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in CNC machines,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and
precautionary measures
_ Operation and control
of the machine
_ Design and function
of the machine
_ Design and function of
the individual components
_ Design of the milling
spindle and motor
_ Hardware design
_ Geometrical machine
installation
_ Measurements as per
measuring protocol
_ Service functions
_ Function of the tool
clamping system
_ Function of the coolant supply
_ Data backup
_ Error list
_ Reference point adjustment
_ Adjustments to the
tool changer
_ Determining the
changeover positions
_ Spindle setting
_ Troubleshooting and
resolutions
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2007
DMC 635 / 1035 V ecoline > Heidenhain TNC 620
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Operation and control of the machine
_ Design and function of the machine
_ Design and function of the individual components
_ Design of the milling spindle and motor
_ Hardware design
_ Geometrical machine installation
_ Measurements as per measuring protocol
_ Service functions
_ Function of the tool clamping system
_ Function of the coolant supply
_ Data backup
_ Error list
_ Reference point adjustment
_ Adjustments to the tool changer
_ Determining the changeover positions
_ Spindle setting
_ Troubleshooting and resolutions
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2005
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
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232 Service Courses // MILLING TECHNOLOGY
DMC 635 / 1035 V ecoline > Fanuc Oi-TC MG
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Operation and control of the machine
_ Design and function of the machine
_ Design and function of the individual components
_ Design of the milling spindle and motor
_ Hardware design
_ Geometrical machine installation
_ Measurements as per measuring protocol
_ Service functions
_ Function of the tool clamping system
_ Function of the coolant supply
_ Data backup
_ Error list
_ Reference point adjustment
_ Adjustments to the tool changer
_ Determining the changeover positions
_ Spindle setting
_ Troubleshooting and resolutions
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-F2001
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Customer-specific courses 233
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ULTRASONIC 10 / ULTRASONIC 20 linear > Siemens 810D solutionline / Heidenhain iTNC 530
Objective
The employee acquires the
qualification for executing
course-related service tasks.
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system; basic
knowledge of the operator
interface
Work equipment
Laptop, work clothes, safety
shoes, 16 MB USB stick (can be
purchased during the course)
Course Contents
_ Safety instructions and precautionary measures
_ Operation of the control
_ Design and function of the machine
_ Geometrical machine installation
_ Measurements as per measuring protocol
_ Service functions
_ Hardware design
_ Design and function of the individual components
_ Checking the machine zero point
_ Function of the tool changer
_ Troubleshooting and resolutions
_ Adjusting the monitoring switches
_ Design of the milling spindle and Ultrasonic
_ Adjustments to the tool changer
_ Changeover positions
_ Ball screw
_ Function of the internal coolant supply
_ Function of the spindle cooling
_ Function of the tool clamp
_ Data backup
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
4.5 days
Course location
Geretsried
Mechanics / Electronics
Y-S2002/
Y-S2004
> ULTRASONIC series
ULTRASONIC 10 linear
Y-S2002:
Mechanics / Electronics
Siemens 810D /
solutionline
ULTRASONIC 20 linear
Y-S02004:
Mechanics / Electronics
Heidenhain
iTNC 530
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:15 Seite 234
234 Service Courses // MILLING TECHNOLOGY
ASI-/ Profibus, PNOZmulti > Siemens 810D, Heidenhain iTNC 530, Heidenhain MillPlus IT
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop
Course Contents
_ Safety instructions and precautionary measures
_ Bus types
_ Profibus
standard line
line test
diagnostics
measurements while system is in operation
Profibus Master Simulator
service measurements with PROFview XL
_ ASI-bus
design and function
components
connections
DP/AS interface
addressing compact module
addressing device
_ PNOZmulti / PNOZmulti ETH
design and function
components
diagnostics
hardware
Duration
3 days
Course location
Seebach
Electronics
Y-F6000
> Customer-specific training courses individual according to requirements
Kinematics and 3D quickSET
Objective
The employee acquires the
qualification for executing
course-related service tasks
Requirements
Experience in mechanical
engineering / machine control,
confident handling of a laptop
and operating system
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Machine overview
_ Plane transformation checking basic geometry determining
kinematic values transferring determined values to the kinematics
table and the machine constants Checking swivel in space
error correction
_ 3D-Quickset requirements for the option
3D-Quickset retrofitting options calibration of
measuring probes setting up and executing
3D-Quickset troubleshooting
Duration
4 days
Course location
Seebach
Mechanics
Y-F6036
> Siemens 810D solutionline, Heidenhain iTNC 530,
Heidenhain MillPlus IT (Products of Seebach)
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Customer-specific courses 235
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Kinematics and 3D quickSET > Heidenhain iTNC (Products of Pfronten)
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the iTNC
530 machine control
Work equipment
Laptop Windows 2000,
work clothes, safety shoes
Course Contents
_ Safety instructions as per occupational safety
_ Data backup
_ Machine overview, checking basic geometry
_ Calibrating the measuring probe
_ Measuring head offset, determining 19
cycle coordinates with the measuring probe
_ Transferring determined values into the
kinematics table and machine constant
_ Checking the function of the cycle 19 with practical exercises
_ Checking with the quickSET measuring devices
and the accompanying programme
Duration
3 days
Course location
Pfronten
Mechanics
Y-F9019
Kinematics and 3D quickSET > Siemens solutionline (Products of Pfronten)
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience in mechanical
engineering / with the iTNC
530 machine control
Work equipment
Laptop with Windows 2000,
work clothes, safety shoes
Course Contents
_ Safety instructions and precautionary measures
_ Determining kinematic values (head offset, table turning centre)
_ Transferring determined values into the respective
table and machine constants
_ Checking kinematics with TRAORI, intensifying
what has been learned
Duration
2 days
Course location
Pfronten
Mechanics
Y-F9020
>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
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236 Service Courses // MILLING TECHNOLOGY
Spindle Course > Motor spindle and component replacement
Objective
The employee learns how to
successfully execute course-
related service tasks
Requirements
Experience with DMG machines
Work equipment
Laptop, work clothes,
safety shoes
Course Contents
_ Basics of the motor spindle
_ Manufacturing Stator
_ Limits
_ Tools clamping system
_ Release unit
_ Rotary feed through
_ Process cooling
_ Sensors
_ Spindle bearings
and lubrication
_ Causes of spindle
damage Practice
_ Dismounting the rotor
of the EasyChange spindle
_ Dismounting the motor spindle
_ Dismounting and remounting
the release unit
_ Exchanging the rotary
feed through
_ Rotary encoder exchange
_ Re-mounting the motor spindle
_ M19-Position adjustment
_ Checking geometry and
kinematics
_ Carrying out maintenance
as per Chapter 8 of the
instruction manual
_ Resetting a maintenance
message with the
Inspection Key
Duration
3 days
Course location
Seebach
Mechanics
Y-F6055
Maintenance course Inspection Key > Siemens Control
Objective
Ability to service and maintain
the machine unaided
Requirements
Qualification in metal working
(11-digit machine number
must be known)
Course Contents
_ Safety instructions and precautionary measures
_ Carrying out maintenance as per Chapter 8
of the instruction manual
_ Resetting a maintenance message with the Inspection Key
Duration
1 day
Course location
Seebach, Geretsried, Pfronten
Y-F2990
> Other training courses
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Other training courses 237
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>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21
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238 Organisation & Contact // Registration form
1. Registration
Please register for all courses by using the attached registration form or online form at www.dmgmoriseiki.com.
You will receive a written confirmation and on request a map how to find us. The number of participants is limited.
Registrations are processed in the order in which they are received. If a course is completely booked, you will
be notified immediately and will be informed about the next available course.
2. Machine order
If you have purchased a machine including training, please attach the purchase order confirmation number
on your registration form.
3. Prices and services
The latest course prices are available upon request. Course prices include specially compiled, high-quality training
materials, drinks during breaks and lunch on the days of the course. All prices are net prices plus the valid VAT
at the time of the training. Travel and accommodation costs for course participants are not included. The course
participation fee is due for payment on receipt of the invoice. We will gladly make hotel reservations for you.
4. Venues and times
Please ask your contact person about the venues and times of the respective courses. As a general rule, courses take
place at the following venues: Bielefeld, Pfronten, Leonberg, Geretsried, Neukirchen, Tortona and Seebach. We also
offer courses directly on site at your plant.
5. Withdrawal
If you want to cancel a reservation for one or more participants, please send us written confirmation indicating the
name of each participant that you wish to withdraw. There will be no fee charged for cancellations made 2 weeks
prior to the course start date. The full fee will be charged after that. You may substitute course participants at no
additional charge.
6. Cancelled courses
We reserve the right to cancel a course for any significant reason such as organisational reasons or force majeure
(e.g. illness of a trainer or weather conditions). Customers will be informed of a course cancellation without undue
delay. Any payments towards the fees that have already been made will be refunded in full. All additional claims
zmade by the customer are excluded.
7. Certificate
All participants receive a certificate of participation upon completion of the course.
8. Safety procedures
Participants are obliged to follow all safety regulations and accident prevention measures in effect at the course
location. Service training courses require participants to bring work clothes and safety shoes with them.
Information to organisation
Contact for MILLING TECHNOLOGY /
ULTRASONIC / LASERTEC courses
>> FAX +49 (0) 81 71 / 8 17-33 66
Contact for TURNING
TECHNOLOGY courses
>> FAX +49 (0) 52 05 / 74-26 72
Training site Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Tel.: +49 (0) 52 05 / 74- 26 71
[email protected]
Training site Geretsried
Lausitzer Straße 7
D-82538 Geretsried
Tel.: +49 (0) 81 71 / 8 17- 33 21
[email protected]
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Registration form 239
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Travel and accommodation (please tick where applicable):
Hotel reservation required
Arrival by train
Arrival by car
Date of arrival
Date of departure
The course fee is to be included in the purchase order for the following machine:
No. of the purchase order confirmation
The course fee should be invoiced to:
The address below
The following address
Ordered by:
Company Post box
Street City / State / Zip Code
Mr / Ms E-Mail
Telephone Fax
VAT ID No. (for orders from abroad)
Date Signature
Company Dept. / Name
Street City / State / Zip Code
Please use the appropriate address and fax number given on Page 238.
DMG / MORI SEIKI Deutschland GmbH
Riedwiesenstraße 19, D-71229 Leonberg
Tel.: +49 (0) 71 52 / 90 90 - 0, Fax: +49 (0) 71 52 / 90 90 - 22 44
[email protected], www.dmgmoriseiki.com
We hereby make a binding registration – and at the same time accept the general terms and conditions –
for the following courses (cancellation two weeks prior to course start is possible without incurring a fee):
Course No. Machine type Week / Date Participant / Surname, First name Control Course venue
Fax Reply // Course Registration
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240 Organisation // General Terms and Conditions
1. General Provisions
1.1 The following General Terms of Trade shall apply to all services and deliveries - including future ones – which are performed in connection with
repairs, maintenance, sale of spare parts and services. Conflicting General Terms of Trade of the Buyer shall not apply, even if we do not explicitly
object to their application.
1.2 We choose the crew according to their qualifications with respect to particular contractual obligations. The personnel and special tools shall not
be requested until all preparations for works are made. If the recession of service personnel fails due to impediments beyond our control, the buyer
shall bear the costs.
1.3 Our service personnel is allowed to give legally binding declarations only in accordance with the service contractand after receipt of supervisor's consent.
1.4 The Buyer provides at his own risk and expense assisting personnel, tools and lifting apparatuses, a dry lockable room which can be used for storing
the parts, tools and other belongings of the service personnel.
1.5 If our tools are lost or damaged at the place of construction, the buyer has to substitute them if the cause of the damage was within his control.
1.6 The buyer is obliged to provide safety at work and reasonable working conditions, in particular clean machines which have to be repaired.
He has to point out his safety rules to our service personnel.
1.7 The Buyer shall provide permits and work validations.
2. Prices and Conditions of Payment
2.1 Unless otherwise agreed, services are charged according to either domestic or foreign service rates. Payment has to be made immediately
after receipt of the invoice without deduction. We are allowed to bill 90 % on account.
2.2 If the Buyer fails to make payments in time, he has to pay 8 % interest above the basic interest rate of the European Central Bank.
The right to claim further damages or interest remains unaffected.
2.3 The Buyer may set-off and/or exercise his right of retention if he has an undisputed or legally binding claim against the Seller.
2.4 Payment conditions for
_ services: payable at once, net.
_ spare parts: payable at once, net.
_ shipment: ex works excluding packaging
3. Estimation of costs
3.1 If the Buyer requests an estimation of costs, he has to request such estimate before services are provided.
3.2 Estimations of costs shall only be binding if they are in writing and explicitly declared to be legally binding.
Services provided shall not exceed the estimation of costs by more than 15%.
4. Payments for services not performed
Buyer has to pay for services which were not carried out if
_ the defect did not occur upon inspection
_ due to the Buyer's fault, the Buyer missed the date of service
_ the Buyer terminated the service contract while services were in progress. In such case, § 649 BGB shall apply
_ spare parts could not be obtained in time.
5. Travel expenses
5.1 Travel expenses of the service personnel (including costs for transportation, insurance of luggage and tools) are charged to the buyer.
These include visa fees, health examinations, other securities, taxes and payments concerning cross border traffic.
5.2 Travel expenses include trips of the service personnel to their families in accordance with the provisions of the collective bargaining agreement.
5.3 In absence of any indication of another agreement, costs for train or plane fares will be charged. If travelling by car, payment will be made for
each kilometre according to the general rates. We are entitled to select the mode of transportation at our discretion.
5.4 If housing is more than 2 kilometres from the place of work, daily transportation costs will be charged.
General Terms and Conditions
Service Courses // DMG Service Companies
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General Terms and Conditions 241
6. Service costs
6.1 We charge our work according to general rates as amended from time to time.
6.2 The Buyer shall bear the costs for interruptions of work which are not due to impediments within our control.
6.3 After finishing the service activities, at the latest after each working week, the Buyer has to confirm the hours of the service personnel in writing.
This confirmation is binding.
7. Date of services and delivery
7.1 The period of delivery is contractually agreed upon. Dates of delivery are only estimated except if they are explicitly declared binding in writing.
The period of delivery starts at the date the order is placed with us, but not before questions concerning technical or business matters are solved
and the necessary licenses are given. Later changes of the services asked for by the Buyer will modify the period of delivery.
7.2 Delivery within the period of delivery is under the reservation of an appropriate and timely supply to ourselves.
7.3 Deliveries shall be deemed in time if the goods have left our facilities or are ready for shipment.
7.4 Partial services and deliveries are permitted.
7.5 If delivery of the goods is delayed due to an impediment within our control, you have to bear the costs of the delay starting one month after readiness
for shipment is declared.
7.6 If delivery within time is not possible due to an impediment beyond our control, the period of delivery will be reasonably extended. We will notify
you about the beginning and the end of the circumstances causing delay in delivery.
7.7 You may withdraw from the contract without giving notice if our complete performance becomes conclusively impossible before the passing of risk.
You are also entitled to withdraw from the contract if it is impossible to delivery a part of a complete order and you have a justified interest in refusing
only partial delivery. If this is not the case, you are liable for payment of the part of the contractual price due for the partial delivery. The same shall
apply to the inability of performance on our part. For the rest Article 13 shall apply. If the impossibility or inability to perform arises during the delay
in acceptance or if you are solely or largely responsible for the prevailing circumstances, you remain liable for payment.
8. Acceptance
8.1 The Buyer is obliged to accept the services as soon as he has notified that performance is finished or a contractually agreed test of the installed
goods has taken place.
8.2 In case of a failure to notify, acceptance takes place 3 working days after the service has been finished, at the latest, by starting to use the
installed goods.
9. Warranty for customer services
9.1 The buyer has to notify us in writing about obvious defects within 7 days after acceptance or commissioning, hidden defects within 7 days after
observing them. Otherwise the notice shall be regarded to be delayed according to § 377 HGB.
9.2 The warranty covers substitution (repairs) and the Buyer has to give a reasonable time for substitution. We will be owners of the substituted parts.
9.3 Other or further claims are excluded except if we fail substitution within time.
9.4 If Buyer's claim under warranty has a different technical cause than the cause at the time of services, liability is excluded and
expenses shall be charged to the Buyer.
9.5 Warranty is excluded for defects resulting from damage, wrong connections or operation by the Buyer and those caused by impediments outside
our control (lightning), damages caused by overuse or age, dirt or defects that are outside normal technical, chemical or atmospheric circumstances.
9.6 The warranty period is 12 months.
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242 Organisation // General Terms and Conditions
10. Warranty for delivery of spare or replacement parts
Subject to Section 11 and excluding other claims, we are liable for defects as to quality or defects of title and spare parts as follows:
10.1 Defects as to quality of new parts:
Spare parts which were defective before the risk passed are to be substituted or repaired at our expense within a 12 months period after the risk passed.
We have to be notified about such defect immediately. We will be owners of the substituted parts. You have to give us a reasonable period of time for
repair or substitution, otherwise we will not be liable. We have to bear the costs of the substituted goods including shipment and installation as to the
contract and the costs of service personnel and assistance. You may rescind from the contract if we fail to repair or substitute within reasonable time.
If the defect is minor, you may only reduce the purchase price. Otherwise the right to reduce the purchase price is excluded.
10.2 Special provisions for defects as to the quality of used parts (replacement parts): The warranty period for used parts is 6 months. Such period also
applies to replacement parts.
10.3 There will be no warranty for:
Incorrect use, inadequate installation, natural wear and tear, inadequate maintenance, inadequate working equipment, defective construction,
defective construction ground, chemical, electrochemical or electrical influences as far as they were not caused by us.
10.4 Defects of title:
If the use of spare parts causes an infringement of domestic trademark rights or copyrights, we will provide you at our expense with the right to use
the goods or modify them in such a way that there will be no infringement. If it is not possible within a reasonable period of time or under reasonable
conditions, you may rescind from the contract. Under such circumstances, we are also entitled to rescind from the contract. In addition, we will hold
you harmless from any claim by the owner of the industrial property rights. Notwithstanding the provisions of No. XI below, our aforementioned
obligations are final for all cases of infringement of industrial property rights and copyrights. We are only obliged under this provision if you notify us
about any infringement immediately and you support us in defending against possible claims or modifying the goods, we can use any means including
extra judicial means to defend the claim, defects of title were not caused by your instructions and defects of title did not evolve because you changed
the part or used it outside the scope of the contract.
11. Reservation of title
11.1 We retain title of any goods until the purchase price is paid.
11.2 We are allowed to insure the goods at your costs against theft, breakage, fire, water or any other damage if you have not given proof of
an according insurance.
11.3 You are only allowed to sell or use the goods as a safety with our consent. If the goods are taken as securities or confiscated or sold, you have to notify
us immediately. If you breach the contract especially when failing to pay within time, we can claim the goods back and you have to return them after we
have given according notice. Collecting the goods or exercising the right to retain them shall not be regarded as recession from the contract.
11.4 If you resell the goods, in the ordinary course of business, you are already not assigning all claims at the amount of the invoice to us, which arise from
the sale to a third party, irrespective of the fact whether the sale took place before or after modification of the goods. We are still allowed to collect the
claim even after assigning it and may collect it ourselves. We are obliged not to collect the claim as long as payments are made and you have not failed
bankruptcy or stopped payment. If any of the above is the case, we can request disclosure of the assigned claim and the debtor and handing over any
information necessary for seizure and providing us with the necessary documents.
11.5 Modification of the goods is done on our behalf. If the goods will be mixed with goods not in our possession, we will become co-owners of the goods
according to the ratio in which they are mixed. The above applies to mixed goods.
11.6 If the goods are mixed with goods not in our possession we will become co-owners according to the ratio they are mixed. If your part is the main part,
you will pass ownership partially to us and you will take care of the goods for us.
11.7 You will assign the claims to us used to secure our claims which arise out of the mixture of the goods with property of a third person.
11.8 We commit ourselves to the securities due to a desire on your part to the extent that the value of the collateral as the secured Claims by more
than 20 %. The choice of the securities to be released.
11.9 Filing bankruptcy allows us to rescind from the contract and demand the immediate return of the goods.
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LifeCycle Services www.dmgmoriseiki.com vwww.dmgmoriseiki.com LifeCycle Services
Our locations for your advanced training!
Service Courses // Locations CNC Training // Locations
Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Geretsried
Lausitzer Straße 7
D-82538 Geretsried
Stuttgart
Riedwiesenstraße 19
D-71229 Leonberg
Pfronten
Tiroler Straße 85
D-87459 Pfronten
Tortona
Via Wilmer Graziano 15
I-15057 Tortona (AL)
Seebach
Neue Straße 61
D-99846 Seebach
Bielefeld
Gildemeisterstraße 60
D-33689 Bielefeld
Geretsried
Lausitzer Straße 7
D-82538 Geretsried
Klaus
Oberes Ried 11
A-6833 Klaus
Pfronten
Tiroler Straße 85
D-87459 Pfronten
DMG / MORI SEIKI Europe AG
Lagerstrasse 14, CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - 31
[email protected], www.dmgmoriseiki.com
Course Programme
CNC Training and Service Courses
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Pfronten
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