RA
Content
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 1
Task
Fabrication of pipes in a workshop
Approved By (Date)
31/08/06
Arrange material to
workshop “trailer”
2
3
Cutting of pipe
Grinding of pipe
edge (Electrical)
2. Risk Evaluation
Existing Risk Control
Risk Level
1
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
1. Hazard Identification
Hazard
No.
31/08/06
30/08/09
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Extra chain/belt to
secure
-Crowbar to be used
-Tag line
Lifting Supervisor
-
Lifting Supervisor
-
-
-Pipe falling
-Fatal
-Wedges & side stopper
5
2
H
-Pinch point
-Finger injury
-Facture
-PPE
3
3
M
Fire hazard
-Bodily injury
-Damage
property
2
1
L
-
-
Falling object
Fracture / Crush
-Clearing of Combustible
material
-H/W tools check
-PTW
-Tool box meeting
3
2
M
-Deny entry to
unauthorized person
-Using of LIG
-Education/
Enforcement
Workshop Engineer
Physical injury
-Eye injury
-Burnt
PPE
2
3
M
-
-
Bodily injury
-For particle in
eyes
-PPE; ear & eye protection
2
2
L
-
-Accidentally cut
-PPE; glove
-Grinder guard
3
2
M
Using of both hands
to grind
-Rolling down of
sleeves
Association of Singapore Marine Industries
-Crush injury
Workshop Engineer
1
Continue
from 3
4
Fit and weld
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
Electrical hazard
-Electrocution
-Monthly Inspection
-Cable routing on ‘S’ Hook /
Cable Rack / Housekeeping
5
2
H
Physical Injury
Fracture and
crush injury of
Finger
-Limited to 2½ pound hammer
4
2
M
Electrocuted
Electrical hazard
440V
Defective cable
-Inspection tag
-PTW
-Shock preventor
5
1
M
Association of Singapore Marine Industries
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Physical check of
Workshop Engineer
tools daily
-Change to pneumatic
tools
Workshop Engineer
-Education;
-Tool-box meeting
-Anti-slip handle grip
-Periodic month;
-Daily check
Workshop Engineer
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 2
Task
Installation of sounding pipe inside Tank
Approved By (Date)
31/08/06
Pre-inspection /
marking
-
2. Risk Evaluation
Existing Risk Control
30/08/09
Risk Level
1
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
1. Hazard Identification
Hazard
No.
Table 2 Members
31/08/06
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
-Valid entry permit
-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting
5
1
M
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
Falling / Tripping
hazard
-Fatal due to falling
-Adapt 3 point contact while
climbing ladder
-Wear rubber boots
5
1
M
- Daily briefing
- Ensure lighting
installed properly
(adequate
Supervisor
Fire Explosion
Fatal
Only explosion proof lighting can
be use
5
1
M
-Briefing to
workers
-Pre-check
Supervisor
Hit by object
Injury cause by
falling object, hit by
structure
Proper PPE (safety helmet)
3
1
L
Association of Singapore Marine Industries
Reference
Document for
Reference
Supervisor
1
Fabrication of pipe
spool on deck
Fire explosion
Fatal accident
-Pinch points
-Hand/Finger
injuries
Hand / finger
injuries
Eye Injury
Burnt injuries on
hand
Sprained or
bruises.
-Sharp edge
-Flying of objects
-Burnt
-Tripping hazard
3
4
To cut pipe
penetration on
main deck
To weld doubler
plate on tank
bottom
Fire explosion
Fatal accident
-Falling
Tripping hazard
Injury caused by
falling object
Sprained ankle
Fire explosion
Fatal accident
Association of Singapore Marine Industries
2. Risk Evaluation
Existing Risk Control
Risk Level
2
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
-Maintain communication among
co workers
-Leather gloves
5
1
M
Pre-check by
supervisor
Supervisor
3
1
L
Pre check
Supervisor
3
1
L
-Eye protection (safety goggles)
-Long sleeve with leather glove /
foot protection
-Housekeeping, passageway
clear
4
3
1
1
l
L
3
1
L
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
Standby watchman at tank bottom
5
1
M
Pre-check by
supervisor
Supervisor
2
2
L
Supervisor
-Covered up the hole
3
1
L
Supervisor
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
5
1
M
Pre-check by
supervisor
Reference
Document for
Reference
Supervisor
2
To lower pipe to
tank
Install pipe (bottom
to top)
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
M
-Pre-check by
holder
-Supervisor
conduct tool-box
meeting
Holder
Supervisor
1
M
Supervisor
2
2
L
-Briefing to
workers
-Ensure coworkers can talk
common language
2
2
L
Check on scaffold
before use
Supervisor
5
1
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
-Valid entry permit
-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting
Electrical
Electrocution from
exposed cables,
damaged cable, wet
clothes, condition
-Valid inspection tag
-No damaged cable
-Wear leather glove and boots
-Condition dry (clothes dry)
5
1
-Struck by
-Fatal injuries from
falling object
-Maintain communication
5
Cut against
Finger injuries
Leather gloves
-Remove sharp edge
-Falling
-Scaffold defect
-Valid Ok Tag
-No modification to scaffold
Association of Singapore Marine Industries
Risk Level
6
1. Hazard Identification
Hazard
Likelihood
5
Task Step
Severity
No.
5
1
M
M
Reference
Document for
Reference
3
Housekeeping
-Falling
Association of Singapore Marine Industries
Possible
Accident/III
Health &
Persons-at-risk
-Injuries caused by
falling object
2. Risk Evaluation
Existing Risk Control
-Contain rubbish bag
-Secure all tools
3
1
Risk Level
7
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
L
4
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 3
Task
Installation of drain line below helipad
Approved By (Date)
Next Review Date
1.
Hazard Identification
2. Risk Evaluation
31/08/09
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
1
Scaffold erection
Falling from
heights
Fatal injury
Erection only done by trained
scaffold
Use of fall protection deivces
(harness, etc.)
5
2
2
Collection and
mobilization of
material’s from
workshop include
tools
Hand injury
and Fall
objects
Hand hit by falling of
material
Wearing hand glove and beware
of pinch point.
Ensure no over loading and
appropriate lifting gears
2
3
Lifting of spools
using yard cranes
-Caught In
between
-Hand injury
-Wear hand gloves
-Secure properly of bundle of
pipes
-Beware of pinch point
-Use proper lifting gears
4
Transfer the tools
and spool to install.
Location by chain
blocks
Falling
Injury from falling
-Selection of appropriate belts &
chain blocks
-Proper secure points of chain
block
-Ensure to wear body harness
and hang on secure place
Reference
Document for
Reference
H
Check thoroughly
the scaffold before
assign to workers
Supervisor of piping
and as well as
Scaffolding
Supervisor
Company’s SMS
and work
procedures
4
M
Pre job briefing in
morning
Piping Supervisor
and Lifting Supervisor
Company’s SMS
and work
procedures
2
4
M
Lifting Supervisor
Company’s SMS
and work
procedures
4
3
H
-Competent &
trained person to do
rigging
-Check & inspect of
belts condition (keep
clear of lifting area)
Barricade the area &
display no entry sign
Piping Supervisor
Company’s SMS
and work
procedures
Risk Level
Action Officer
Follow-up Date)
Likelihood
Additional Risk
Control Measure
Severity
Association of Singapore Marine Industries
Superintendent
(31/08/06)
1
1.
Hazard Identification
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
5
Installation of pipe
& pipe’s supports
follow by welding
Caught in
Between
Finger injury
-Beware of pinch point
-Wear of gloves
-Proper tools box to be used
-Provide fire cloth
-Ensure fire watch man
3
2
6
Removal of tools
and left over
materials and
housekeeping
-Falling objects
from height
Injury caused by
falling object
-Immediately remove excess
materials, tools and proper
housekeeping
2
2
Association of Singapore Marine Industries
Additional Risk
Control Measure
Action Officer
Follow-up Date)
Document for
Reference
M
-
Piping Supervisor
Company’s SMS
and work
procedures
L
-
Piping Supervisor
Company’s SMS
and work
procedures
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 4
Task
Installation of PVC Pipes in Accommodation Quarters
Approved By (Date)
Leo (Section Manager) Piping
31/08/06
1.
Hazard Identification
Next Review Date
3. Risk Control
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
1
Identify the PVC
pipe spool to be
install at the
location
Slipped and
fall
Sprained injury &
brusies
Maintain good housekeeping
2
2
2
Selection of proper
tools and
equipments
Installation of pipe
support
Flying objects
Finger and eye
injury
Tool inspected and in good
condition
2
Fire
-Personal injury due
to burnt
-Firewatch man present
-Fire protection
a) Fire cloth
b) Fire extinguisher
4
Laying of pipe
Falling object
5
Bonding of pipe
6
Clamping of PVC
pipe
Chemical
hazard
Caught in
between
Bidy hit by falling
object
-Skin irritation
L
Nil
Nil
2
L
Nil
Nil
3
2
M
More frequent
inspection
Supervisor
Safety
Follow safe work procedure
2
2
L
-Proper PPE
-MSDS
Use the correct tool
2
2
L
2
1
L
Risk Level
Action Officer Followup Date)
Likelihood
Additional Risk
Control Measure
Severity
Association of Singapore Marine Industries
Finger injury
31/08/09
2. Risk Evaluation
No.
3
Babu (Supervisor)
31/08/06
Reference
Document for
Reference
1
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 6
Task
Removal and replacement of portable hot water
pipes in accommodation quarters. Size ?
Approved By (Date)
Next Review Date
1. Hazard Identification
Severity
Likelihood
Risk Level
2
2
L
Body injury
Proper platform
2
2
L
Skin irritation
Protective clothing
2
2
L
-Hit by object
Body injury
-Cordon off
Proper platform
2
2
2
2
L
L
Skin irritation
Protective clothing
2
2
L
-Burn
-Shut off system
-Drain the system
-Use proper tools
-Use chisel with cap
-Hand gloves
-Adequate lighting
-Use hand gloves
-Use mechanical handling
of pipe
3
1
L
3
3
M
2
2
L
Hazard
1
Remove of
ceiling panel for
access
-Falling object -Hit by object
3
4
Shift out pipe
-Caught in
between
Association of Singapore Marine Industries
3. Risk Control
-Cordon off
Task Step
-Working at
height
Contact with
insulation
Remove pipe
-Falling object
insulation
Working at
height
Contact with
insulation
Dismantle bolt – -Contact with
nut and clamp
hot water
Strike by
hammer
2. Risk Evaluation
Existing Risk Control
No.
2
31/08/2006
Possible
Accident/III
Health &
Persons-atrisk
Finger injury
-Finger injury
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
-Close
supervision
-Immediate
Supervisor
Reference
Document for
Reference
1
1. Hazard Identification
2. Risk Evaluation
Risk Level
Action Officer
Follow-up Date)
M
-Periodic
safety
induction by
forklift
supervisor
-Safety section
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
Additional
Risk Control
Measure
No.
Severity
Existing Risk Control
3. Risk Control
5
Transport to
workshop
-Forklift
operation
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
4
2
-Loose
material
-Hotwork
Object slip
from fork
-Fire
-Secure object by web
sling
PTW system
Valid hotwork tools
2
2
L
3
1
L
Electrocution
Burn
-Proper insulation of
electrical tools
-Ensure body not wet
Eye injury
Eye protection
-Proper eye protection
Arc Eye
Eye protection
-Proper eye protection
Finger injury
Proper tools
-Hand gloves
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
-Object slip
-Secure object by web
from fork
sling
-Burn
-Shut off system
-Drain the system
3
1
L
3
2
M
2
2
L
3
2
M
4
2
M
4
2
M
3
1
L
6
Fabricate pipe
in workshop
Flying
particles
Radiation
Strike by
7
8
Transport back
the pipe to ship
Box up pipe
-Forklift
operation
-Loose
material
-Contact with
hot water
Association of Singapore Marine Industries
Reference
Document for
Reference
2
1. Hazard Identification
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Existing Risk Control
Likelihood
Risk Level
Task Step
3. Risk Control
Severity
No.
2. Risk Evaluation
-Strike by
hammer
-Finger injury
3
3
M
2
1
L
2
2
2
2
L
L
2
2
L
9
System test
-Slip and Trip
-Body injury
10
Box up
Insulation
-Falling object
Falling from
height
Contact with
insulation
Hit by object
Body injury
-Use proper tools
-Use chisel with cap
-Hand gloves
-Adequate lighting
-Cordon off
-House keeping
-Warning Sign
-Cordon off
Proper platform
Skin irritation
Protective clothing
Association of Singapore Marine Industries
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
Reference
Document for
Reference
3
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 7
Task
Removal of Exhaust Pipes from Engine Room
Approved By (Date)
Next Review Date
Removal of
Insulation from
Existing Pipes
3
Proper securing of
pipe
Removal of bolt
and nuts (cold
works)
Risk Level
1
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
2
31/08/2006
-Falling from height
-Falling objects
-
-Highlighted in VSCC meeting
-Certified working platform (OK
Tag)
-Do no keep any loose materials
on scaffolds
4
1
M
Health
Inhalation of fiber
particles
-Proper briefing to employees on
the activity
-Provision of PPE’s
4
1
M
-Falling
-Falling from heights
4
1
M
Caught in
between
-Finger/hand injuries
-Using of certified lifting gears
-Liaise with vessel’s C/E to
ensure the strength of securing
point
-PPE’s
4
1
m
-Falling
-Falling from height
-
4
1
M
Strike against
Hand/finger injuries
4
1
M
-Falling
-
Association of Singapore Marine Industries
-Using proper tools and
equipments
-Safe work platform
-Highlighted in VSCC
-PPE’s
- Proper tools
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Proper
supervision and
monitoring of
workers
throughout work
process
-Proper
supervision and
monitoring of
workers
throughout work
process
-Close monitoring
and supervision of
work force
Reference
Document for
Reference
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
1
Shifting and lifting
of pipes from
engine room
Risk Level
4
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Falling
-Injuries
-Falling from height
-Falling object
-
-Certified lifting gears
-Deployment of qualified riggers
and signalmen
4
1
M
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Caught in
between
Hand/finger injuries
-Proper briefing to workers on
the activity
-Provision of PPE’s
4
1
m
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Association of Singapore Marine Industries
Reference
Document for
Reference
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 9 Marine Piping Specialists
Task
Repair of pipe joint that failed radiography test
(Workshop – 4” XS)
Approved By (Date)
31/08/06
Gouge out
weldment
2
4
5
Edge preparation –
beveling
Fit and joint
realignment
Preheating using
heating torch
Fire
-Fire
Electrical
-Electrocution
Radiation
2. Risk Evaluation
Existing Risk Control
Risk Level
1
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
No.
3
3
M
5
1
M
Arc eye (worker)
-Permit to work system
-Provision of fire extinguishing
tools/ fire prevention tools
Periodic checking of electrical
tools
PPE
2
3
M
-Flying sparks
-Fire
-Permit to work system
3
3
M
Strike by sharp
object.
Finger/hand/ face
injury
PPE, such as
face shield, hand glove glass
3
2
M
Caught in
between
Strike by flying
particles
Finger injuries
2
3
M
3
3
M
Fire
Burnt injuries on
hand
-Use the correct tools
- Use of PPE (safety gloves)
-Permit to work
-Provision of fire extinguisher/
prevention system
-Use of PPE
-Provision of ample space for
heating
3
3
M
Association of Singapore Marine Industries
Fire (worker &
environment)
KM Chua
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Clear work area
of combustible
material
Daily pre-use
checks
Morning pre-job
briefing.
Supervisor
Constant
reminder and
enforcement of
safety rules
Constant
reminder and
enforcement of
safety rules
Morning pre-job
briefing.
Clear work area of
combustible
material
-Barricade
-Signboard
informing
passersby
Supervisor
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
1
Welding
7
Surface –
powerbrushing
grinding
Strike by flying
particles
-Fire
Electrical
Electrocution
Radiation
Arc Eye
-Metal fume
Metal fever
-Stike by flying
particles
-Fire (worker)
Dust
-Dust Inhalation
Association of Singapore Marine Industries
2. Risk Evaluation
Existing Risk Control
-Use of proper PPE
a) Welding masks
b) Welding gloves
-Proper ventilation
-Permit to work system
-Safety rules
Periodic checking of electrical
tools
Use of proper PPE
Welding shield
Use of proper PPE
- Welding masks
-Use of proper PPE
a) Dust mask
b) Face shield
Supervisor
-Use of proper PPE
-Dust mask
Risk Level
6
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
3
3
M
5
2
1
3
M
M
3
5
2
1
M
M
2
3
M
Remind in the
orning pre-job
briefing.
Supervisor
3
2
M
Supervisor
3
3
M
3
3
M
Use forced
ventilation
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Remind in the
orning pre-job
briefing.
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 10
Task
Renewal of high pressure hydraulic pipes from main deck (4”
dia)
Approved By (Date)
PJM
1. Hazard Identification
31/08/06
Next Review Date
30/08/09
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
Additional Risk
Control Measure
Action Officer Followup Date)
Document for
Reference
2
Dismantling of
pipes in sequence
Strike by
object
Finger injury
Correct tools and work
procedure
2
3
M
Morning pre-job
briefing
Supervisor
Foreman
Nil
-Falling
hazard
Body injury
Proper work platform
2
3
M
Morning pre-job
briefing
Supervisor
Foreman
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
3
Transportation of
pipes from main
deck to the quay
side by the shore
crane
Strike by
falling object
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing/rigging
-Validity of lifting belts, SWL
3
2
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
4
Transport pipes
from quay side to
workshop
-Toppling of
pipes from
forklift
Injuries caused by
toppling pipes
-Proper lashing of the pipes
-Qualified forklift driver
3
1
L
Pre-check by
supervisor
Forklift Driver
Supervisor
Foreman
Checklist for the
forklift
5
Collect back the
newly fab pipe
from workshop
Falling object
hazard
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL
3
2
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
Association of Singapore Marine Industries
1
1. Hazard Identification
2. Risk Evaluation
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
6
Transport the pipes
from Quayside to
on board
Falling object
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL
3
2
7
To install back the
pipe in position
Caught in
between
Finger injury
Use correct tools
2
-Falling
hazard
Bruise over body
Reference
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
3
M
Morning briefing
tpo tell work
Supervisor
Foreman
Nil
Risk Level
Document for
Reference
Likelihood
Action Officer Followup Date)
Severity
Additional Risk
Control Measure
8
Line check by
visual inspection
-Chemical
-Physical
-Tripping
-Sprain his leg and
fall
-Conduct check tightening of bolt
and rink
2
1
L
Nil
Supervisor
Foreman
Nil
9
Return ? the permit
to safety ?
-Remove
permit before
completing
the job
Nil
Ensure permit expiry
3
1
L
Nil
Supervisor
Foreman
Nil
Association of Singapore Marine Industries
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 11
Task
Hydrotest Of Hydraulic Lines At 3000psi Pipe Renewal
Maindeck
Approved By (Date)
31/08/06
Next Review Date
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Equipment
preparation
Caught
between
Finger Injury
-LOTO system info c/e VSCC
meeting (permit to work)
-PPE
-Certified testing equipment
-Briefing of hydroblasting to
worker by respective supervisor
2
2
L
2
Transport from
store to berth by
lorry
-Falling
object
Injury caused by
falling object
5
2
H
Store the
equipment near to
work site
Supervisor
Road
accident
Hit by forklift
-Using pallet or container
-Properly secured
-Qualified driver
-Checklist for vehicle
Follow speed limit
5
2
H
Yard Manager
Caught in
between
Hand & finger injury
-Follow lifting procedure
- Use proper tools
5
1
M
Designate
walkways in the
yard
Pre-lifting briefing
and checks
Falling object
Injury caused by
falling object
-Qualified crane operator/ lifters
–
Barricade the area affected
5
1
M
Pre-lifting briefing
and checks
Lifting Supervisor
3
Lifting by shore
crane
Association of Singapore Marine Industries
Risk Level
1
Likelihood
Task Step
Severity
No.
Reference
Document for
Reference
Supervisor
Lifting Supervisor
1
Set up the testing
equipment
5
6
7
8
9
10
Dismantling of
existing hydraulic
pipe
Caught in
between
Electrical
hazard
Risk Level
4
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Finger injury
Proper tools and PPE
2
1
L
Pre-lifting briefing
and checks
Electrocution
-Lock out and tack out
-Safety signboards
(“High Pressure Testing in
Progress”)
-To follow safe work procedure
-Oil collect container
-Oil absorbent sheet
Permit to work
Proper tools
To follow safe work procedure in
blanking of pipes
5
1
M
Pre-job briefing
and checks
3
1
L
-Firewatch man
-Immediate
cleaning
3
3
3
1
1
1
L
L
L
-Oil spillage
Injury due to fall by
slippery griunds
Fire hazard
Strike by
Caught in
between
Fire
Finger injury
Finger injury
-Oil spill
Injury from slipping
-Oil collect container
-Oil absorbent sheet
3
1
L
Filing the water of
hydro test pipe line
(150psi)
Checking of
increasing of
hydrotest (750psi)
Overfill
Eye injuries during
leak
3
2
M
Check pressure in
the pipe
Leakage the
joint pipe
Eye injuries during
leak
-Sign board
-Barricade testing area
-PPE
-Sign board
-Barricade testing area
-PPE
3
2
M
Check joints for
leakage.
Increasing
pressure slowly
from 750 to 3000
psi
Release pressure
slowly
-Pipe burst
-Flooding
Body injury
Checking on 2500psi
3
3
M
-Check pressure
in the pipe
-Check joints for
leakage.
High
pressure
water
Body injury
Follow safe working procedure
2
2
L
Blanking of pipe
ends & hook up to
pump
Association of Singapore Marine Industries
Reference
Document for
Reference
Supervisor
2
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Dismantling of the
testing
connections,
equipment
Strike by
objects
Hand & finger
injuries
-Follow safe working procedure
-PPE
2
2
L
12
Housekeeping of
the testing area
Strike by
objects
Finger injuries
PPE
2
2
L
Association of Singapore Marine Industries
Risk Level
11
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Reference
Document for
Reference
3
Association Of Singapore Marine Industries - Risk Management
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Training Information
RISK MANAGEMENT ASSISTANCE FUND
RISK MANAGEMENT COURSE
RISK ASSESSMENT WORKSHOPS AND GUIDELINES
______________________________________________________________________________________
Events & Activities
Highlights
RISK MANAGEMENT ASSISTANCE FUND
ASMI is one of the Risk Management Assistance Fund (RMAF)
agents appointed by the Ministry of Manpower (MOM) to promote,
process and endorse applications for financial assistance for Small
and Medium Enterprises (SMEs) to conduct risk assessments at
workplaces. SMEs can tap onto RMAF to defray the costs of
engaging consultants
to conduct risk assessments and build in-house capability.
RMAF Application Form
File Name:
ACF500.pdf
Last Uploaded: 2006-10-09 15:41:22
File Size:
355.9KB
Download Time: 1min. 39sec. @ 28.8Kbps
The $5 million fund was set up by the MOM to help SMEs who do not have the capabilities or resources to
implement risk assessment at their workplaces to comply with requirement under the Workplace Safety and
Health (WSH) Act. The Act was implemented on 1 March 2006 to reduce the risks at source by making
stakeholders accountable for managing the risks they create and taking reasonably practicable steps to ensure
the safety and health of workers.
With effect from 1 September 2006, all workplaces are required to implement comprehensive risk assessment
http://www.asmi.com/index.cfm?GPID=156 (1 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
for work processes, with detailed plans to reduce or minimise workplace safety and health risk at source, where
reasonably practicable. RMAF will co-fund eligible companies up to 70% of the consultancy cost incurred for
approved projects, up to a maximum of $7,500. It will cover training-led consultancy projects to help companies
identify risks at the workplace and suggest solutions to address these risks. The funding will not cover the cost
of implementing the solutions. The consultancy must be undertaken by Approved Risk Consultants certified by
MOM.
To apply for the RMAF, the applicant must fulfil the following criteria:
§
Is a registered factory and or company covered under the WSH Act
§
Has 200 or less employees (including administrative staff)
§
Has not received any funding for risk assessment previously
§
Has at least two managerial or supervisory staff who have attended a recognised
Risk Management Course conducted by an Accredited Training Provider
Interested companies who meet the eligibility criteria can submit the completed Registration Form to ASMI. For
enquiries or clarifications, please contact ASMI Secretariat at Tel: 6872 0030.
• For more information on RMAF, please go to Risk Management Assistance Fund of MOM.
• For the list of Accredited Training Providers.
• For the list of MOM certified Approved Risk Consultants.
• To learn more about the WSH Act, please visit Workplace Safety and Health Act of MOM.
RISK MANAGEMENT COURSE
ASMI organised Risk Management Course (RMC) for members in the marine industry. The 2-day Ministry of
Manpower (MOM) - approved Risk Management Course is conducted by MOM Accredited Training Providers.
The course is targeted at managers and supervisors in the marine industry.
For more information on the Risk Management Course organized by ASMI, please download RMC Course
Brochure.
To register for the course organized by ASMI, please download the RMC Application Form.
http://www.asmi.com/index.cfm?GPID=156 (2 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
RISK ASSESSMENT WORKSHOPS AND GUIDELINES
In an all out effort to instil a safety culture in the shipyards and to assist marine companies to implement risk
assessment (RA) at their workplace, ASMI and the Ministry of Manpower jointly organised a series of RA
workshops for the industry.
Eight key marine trades were identified for the trade specific RA workshops. These eight trades were:
§
Scaffolding
§
Tank Cleaning
§
Steel Work
§
Painting and Blasting
§
Electrical Work
§
Piping
§
Transporting
Participants in the workshop were organised in groups and tasked to identify work processes of the trade and
mapped out tasks involved in these processes. They also had to discuss and analyse the hazards, likelihood and
severity of the risks involved and propose risk control measures for the various tasks.
The workshops were conducted between March to November 2006. Each workshop was championed by one of
the major shipyards, and led by a Chief Facilitator from the leading yard and supported by a team of senior safety
and trade personnel for eight shipyards as group facilitators. Officers from MOM also assisted in the facilitation
of the groups.
From the various workshops, risk matrices and templates were drawn up by the participants working in groups.
The following RA templates derived from the workshops (which may not be sufficient or comprehensive) are
available for reference only as sample formats.
§
§
§
§
§
§
§
RA Template for Scaffolding
RA Template for Tank Cleaning
RA Template for Steel Work
RA Template for Painting and Blasting
RA Template for Mechanical Work
RA Template for Electrical
RA Template for Piping
http://www.asmi.com/index.cfm?GPID=156 (3 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
Printable Version
Nofity A Friend
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His/Her Email
Your Name
Association Of Singapore Marine Industries - Risk Management
http://www.asmi.com/index.cfm?GPID=156 (5 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
http://www.asmi.com/index.cfm?GPID=156 (6 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
© 2006 Association Of Singapore Marine Industries. All Rights Reserved.
http://www.asmi.com/index.cfm?GPID=156 (7 of 7) [2/22/2007 5:26:01 PM]
Conducted By (Date)
Company
Group 1
Task
Fabrication of pipes in a workshop
Approved By (Date)
31/08/06
Arrange material to
workshop “trailer”
2
3
Cutting of pipe
Grinding of pipe
edge (Electrical)
2. Risk Evaluation
Existing Risk Control
Risk Level
1
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
1. Hazard Identification
Hazard
No.
31/08/06
30/08/09
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Extra chain/belt to
secure
-Crowbar to be used
-Tag line
Lifting Supervisor
-
Lifting Supervisor
-
-
-Pipe falling
-Fatal
-Wedges & side stopper
5
2
H
-Pinch point
-Finger injury
-Facture
-PPE
3
3
M
Fire hazard
-Bodily injury
-Damage
property
2
1
L
-
-
Falling object
Fracture / Crush
-Clearing of Combustible
material
-H/W tools check
-PTW
-Tool box meeting
3
2
M
-Deny entry to
unauthorized person
-Using of LIG
-Education/
Enforcement
Workshop Engineer
Physical injury
-Eye injury
-Burnt
PPE
2
3
M
-
-
Bodily injury
-For particle in
eyes
-PPE; ear & eye protection
2
2
L
-
-Accidentally cut
-PPE; glove
-Grinder guard
3
2
M
Using of both hands
to grind
-Rolling down of
sleeves
Association of Singapore Marine Industries
-Crush injury
Workshop Engineer
1
Continue
from 3
4
Fit and weld
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Risk Level
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
Electrical hazard
-Electrocution
-Monthly Inspection
-Cable routing on ‘S’ Hook /
Cable Rack / Housekeeping
5
2
H
Physical Injury
Fracture and
crush injury of
Finger
-Limited to 2½ pound hammer
4
2
M
Electrocuted
Electrical hazard
440V
Defective cable
-Inspection tag
-PTW
-Shock preventor
5
1
M
Association of Singapore Marine Industries
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
-Physical check of
Workshop Engineer
tools daily
-Change to pneumatic
tools
Workshop Engineer
-Education;
-Tool-box meeting
-Anti-slip handle grip
-Periodic month;
-Daily check
Workshop Engineer
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 2
Task
Installation of sounding pipe inside Tank
Approved By (Date)
31/08/06
Pre-inspection /
marking
-
2. Risk Evaluation
Existing Risk Control
30/08/09
Risk Level
1
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
1. Hazard Identification
Hazard
No.
Table 2 Members
31/08/06
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
-Valid entry permit
-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting
5
1
M
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
Falling / Tripping
hazard
-Fatal due to falling
-Adapt 3 point contact while
climbing ladder
-Wear rubber boots
5
1
M
- Daily briefing
- Ensure lighting
installed properly
(adequate
Supervisor
Fire Explosion
Fatal
Only explosion proof lighting can
be use
5
1
M
-Briefing to
workers
-Pre-check
Supervisor
Hit by object
Injury cause by
falling object, hit by
structure
Proper PPE (safety helmet)
3
1
L
Association of Singapore Marine Industries
Reference
Document for
Reference
Supervisor
1
Fabrication of pipe
spool on deck
Fire explosion
Fatal accident
-Pinch points
-Hand/Finger
injuries
Hand / finger
injuries
Eye Injury
Burnt injuries on
hand
Sprained or
bruises.
-Sharp edge
-Flying of objects
-Burnt
-Tripping hazard
3
4
To cut pipe
penetration on
main deck
To weld doubler
plate on tank
bottom
Fire explosion
Fatal accident
-Falling
Tripping hazard
Injury caused by
falling object
Sprained ankle
Fire explosion
Fatal accident
Association of Singapore Marine Industries
2. Risk Evaluation
Existing Risk Control
Risk Level
2
Possible
Accident/III
Health &
Persons-at-risk
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
-Maintain communication among
co workers
-Leather gloves
5
1
M
Pre-check by
supervisor
Supervisor
3
1
L
Pre check
Supervisor
3
1
L
-Eye protection (safety goggles)
-Long sleeve with leather glove /
foot protection
-Housekeeping, passageway
clear
4
3
1
1
l
L
3
1
L
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
Standby watchman at tank bottom
5
1
M
Pre-check by
supervisor
Supervisor
2
2
L
Supervisor
-Covered up the hole
3
1
L
Supervisor
-Valid hotwork permit
-Qualified fire watch with working
fire extinguisher/hose
-Valid inspection tag
5
1
M
Pre-check by
supervisor
Reference
Document for
Reference
Supervisor
2
To lower pipe to
tank
Install pipe (bottom
to top)
Possible
Accident/III
Health &
Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Pre-inspection
before entry by
Supervisor Ensure
badges displayed
properly at
entrance
Supervisor
M
-Pre-check by
holder
-Supervisor
conduct tool-box
meeting
Holder
Supervisor
1
M
Supervisor
2
2
L
-Briefing to
workers
-Ensure coworkers can talk
common language
2
2
L
Check on scaffold
before use
Supervisor
5
1
Asphyxiation
Faint, lack of
oxygen, overcome
by gas
-Valid entry permit
-Portable gas detector (working
condition, calibrated, competent
user)
Buddy system
-Dual badge system
-Highlight in VSCC meeting
Electrical
Electrocution from
exposed cables,
damaged cable, wet
clothes, condition
-Valid inspection tag
-No damaged cable
-Wear leather glove and boots
-Condition dry (clothes dry)
5
1
-Struck by
-Fatal injuries from
falling object
-Maintain communication
5
Cut against
Finger injuries
Leather gloves
-Remove sharp edge
-Falling
-Scaffold defect
-Valid Ok Tag
-No modification to scaffold
Association of Singapore Marine Industries
Risk Level
6
1. Hazard Identification
Hazard
Likelihood
5
Task Step
Severity
No.
5
1
M
M
Reference
Document for
Reference
3
Housekeeping
-Falling
Association of Singapore Marine Industries
Possible
Accident/III
Health &
Persons-at-risk
-Injuries caused by
falling object
2. Risk Evaluation
Existing Risk Control
-Contain rubbish bag
-Secure all tools
3
1
Risk Level
7
1. Hazard Identification
Hazard
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer
Control Measure
Follow-up Date)
Reference
Document for
Reference
L
4
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 3
Task
Installation of drain line below helipad
Approved By (Date)
Next Review Date
1.
Hazard Identification
2. Risk Evaluation
31/08/09
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
1
Scaffold erection
Falling from
heights
Fatal injury
Erection only done by trained
scaffold
Use of fall protection deivces
(harness, etc.)
5
2
2
Collection and
mobilization of
material’s from
workshop include
tools
Hand injury
and Fall
objects
Hand hit by falling of
material
Wearing hand glove and beware
of pinch point.
Ensure no over loading and
appropriate lifting gears
2
3
Lifting of spools
using yard cranes
-Caught In
between
-Hand injury
-Wear hand gloves
-Secure properly of bundle of
pipes
-Beware of pinch point
-Use proper lifting gears
4
Transfer the tools
and spool to install.
Location by chain
blocks
Falling
Injury from falling
-Selection of appropriate belts &
chain blocks
-Proper secure points of chain
block
-Ensure to wear body harness
and hang on secure place
Reference
Document for
Reference
H
Check thoroughly
the scaffold before
assign to workers
Supervisor of piping
and as well as
Scaffolding
Supervisor
Company’s SMS
and work
procedures
4
M
Pre job briefing in
morning
Piping Supervisor
and Lifting Supervisor
Company’s SMS
and work
procedures
2
4
M
Lifting Supervisor
Company’s SMS
and work
procedures
4
3
H
-Competent &
trained person to do
rigging
-Check & inspect of
belts condition (keep
clear of lifting area)
Barricade the area &
display no entry sign
Piping Supervisor
Company’s SMS
and work
procedures
Risk Level
Action Officer
Follow-up Date)
Likelihood
Additional Risk
Control Measure
Severity
Association of Singapore Marine Industries
Superintendent
(31/08/06)
1
1.
Hazard Identification
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
5
Installation of pipe
& pipe’s supports
follow by welding
Caught in
Between
Finger injury
-Beware of pinch point
-Wear of gloves
-Proper tools box to be used
-Provide fire cloth
-Ensure fire watch man
3
2
6
Removal of tools
and left over
materials and
housekeeping
-Falling objects
from height
Injury caused by
falling object
-Immediately remove excess
materials, tools and proper
housekeeping
2
2
Association of Singapore Marine Industries
Additional Risk
Control Measure
Action Officer
Follow-up Date)
Document for
Reference
M
-
Piping Supervisor
Company’s SMS
and work
procedures
L
-
Piping Supervisor
Company’s SMS
and work
procedures
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 4
Task
Installation of PVC Pipes in Accommodation Quarters
Approved By (Date)
Leo (Section Manager) Piping
31/08/06
1.
Hazard Identification
Next Review Date
3. Risk Control
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
1
Identify the PVC
pipe spool to be
install at the
location
Slipped and
fall
Sprained injury &
brusies
Maintain good housekeeping
2
2
2
Selection of proper
tools and
equipments
Installation of pipe
support
Flying objects
Finger and eye
injury
Tool inspected and in good
condition
2
Fire
-Personal injury due
to burnt
-Firewatch man present
-Fire protection
a) Fire cloth
b) Fire extinguisher
4
Laying of pipe
Falling object
5
Bonding of pipe
6
Clamping of PVC
pipe
Chemical
hazard
Caught in
between
Bidy hit by falling
object
-Skin irritation
L
Nil
Nil
2
L
Nil
Nil
3
2
M
More frequent
inspection
Supervisor
Safety
Follow safe work procedure
2
2
L
-Proper PPE
-MSDS
Use the correct tool
2
2
L
2
1
L
Risk Level
Action Officer Followup Date)
Likelihood
Additional Risk
Control Measure
Severity
Association of Singapore Marine Industries
Finger injury
31/08/09
2. Risk Evaluation
No.
3
Babu (Supervisor)
31/08/06
Reference
Document for
Reference
1
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 6
Task
Removal and replacement of portable hot water
pipes in accommodation quarters. Size ?
Approved By (Date)
Next Review Date
1. Hazard Identification
Severity
Likelihood
Risk Level
2
2
L
Body injury
Proper platform
2
2
L
Skin irritation
Protective clothing
2
2
L
-Hit by object
Body injury
-Cordon off
Proper platform
2
2
2
2
L
L
Skin irritation
Protective clothing
2
2
L
-Burn
-Shut off system
-Drain the system
-Use proper tools
-Use chisel with cap
-Hand gloves
-Adequate lighting
-Use hand gloves
-Use mechanical handling
of pipe
3
1
L
3
3
M
2
2
L
Hazard
1
Remove of
ceiling panel for
access
-Falling object -Hit by object
3
4
Shift out pipe
-Caught in
between
Association of Singapore Marine Industries
3. Risk Control
-Cordon off
Task Step
-Working at
height
Contact with
insulation
Remove pipe
-Falling object
insulation
Working at
height
Contact with
insulation
Dismantle bolt – -Contact with
nut and clamp
hot water
Strike by
hammer
2. Risk Evaluation
Existing Risk Control
No.
2
31/08/2006
Possible
Accident/III
Health &
Persons-atrisk
Finger injury
-Finger injury
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
-Close
supervision
-Immediate
Supervisor
Reference
Document for
Reference
1
1. Hazard Identification
2. Risk Evaluation
Risk Level
Action Officer
Follow-up Date)
M
-Periodic
safety
induction by
forklift
supervisor
-Safety section
Task Step
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Likelihood
Additional
Risk Control
Measure
No.
Severity
Existing Risk Control
3. Risk Control
5
Transport to
workshop
-Forklift
operation
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
4
2
-Loose
material
-Hotwork
Object slip
from fork
-Fire
-Secure object by web
sling
PTW system
Valid hotwork tools
2
2
L
3
1
L
Electrocution
Burn
-Proper insulation of
electrical tools
-Ensure body not wet
Eye injury
Eye protection
-Proper eye protection
Arc Eye
Eye protection
-Proper eye protection
Finger injury
Proper tools
-Hand gloves
-Struck by
-Qualified operator
moving vehicle -Forklift checklist
-Observe speed limit
-Object slip
-Secure object by web
from fork
sling
-Burn
-Shut off system
-Drain the system
3
1
L
3
2
M
2
2
L
3
2
M
4
2
M
4
2
M
3
1
L
6
Fabricate pipe
in workshop
Flying
particles
Radiation
Strike by
7
8
Transport back
the pipe to ship
Box up pipe
-Forklift
operation
-Loose
material
-Contact with
hot water
Association of Singapore Marine Industries
Reference
Document for
Reference
2
1. Hazard Identification
Hazard
Possible
Accident/III
Health &
Persons-atrisk
Existing Risk Control
Likelihood
Risk Level
Task Step
3. Risk Control
Severity
No.
2. Risk Evaluation
-Strike by
hammer
-Finger injury
3
3
M
2
1
L
2
2
2
2
L
L
2
2
L
9
System test
-Slip and Trip
-Body injury
10
Box up
Insulation
-Falling object
Falling from
height
Contact with
insulation
Hit by object
Body injury
-Use proper tools
-Use chisel with cap
-Hand gloves
-Adequate lighting
-Cordon off
-House keeping
-Warning Sign
-Cordon off
Proper platform
Skin irritation
Protective clothing
Association of Singapore Marine Industries
Additional
Risk Control
Measure
Action Officer
Follow-up Date)
Reference
Document for
Reference
3
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 7
Task
Removal of Exhaust Pipes from Engine Room
Approved By (Date)
Next Review Date
Removal of
Insulation from
Existing Pipes
3
Proper securing of
pipe
Removal of bolt
and nuts (cold
works)
Risk Level
1
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
2
31/08/2006
-Falling from height
-Falling objects
-
-Highlighted in VSCC meeting
-Certified working platform (OK
Tag)
-Do no keep any loose materials
on scaffolds
4
1
M
Health
Inhalation of fiber
particles
-Proper briefing to employees on
the activity
-Provision of PPE’s
4
1
M
-Falling
-Falling from heights
4
1
M
Caught in
between
-Finger/hand injuries
-Using of certified lifting gears
-Liaise with vessel’s C/E to
ensure the strength of securing
point
-PPE’s
4
1
m
-Falling
-Falling from height
-
4
1
M
Strike against
Hand/finger injuries
4
1
M
-Falling
-
Association of Singapore Marine Industries
-Using proper tools and
equipments
-Safe work platform
-Highlighted in VSCC
-PPE’s
- Proper tools
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Proper
supervision and
monitoring of
workers
throughout work
process
-Proper
supervision and
monitoring of
workers
throughout work
process
-Close monitoring
and supervision of
work force
Reference
Document for
Reference
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
-Piping Supervisor
-Contracts Supervisor
1
Shifting and lifting
of pipes from
engine room
Risk Level
4
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Falling
-Injuries
-Falling from height
-Falling object
-
-Certified lifting gears
-Deployment of qualified riggers
and signalmen
4
1
M
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Caught in
between
Hand/finger injuries
-Proper briefing to workers on
the activity
-Provision of PPE’s
4
1
m
-Close monitoring
and supervision of
work force
-Piping Supervisor
-Contracts Supervisor
Association of Singapore Marine Industries
Reference
Document for
Reference
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 9 Marine Piping Specialists
Task
Repair of pipe joint that failed radiography test
(Workshop – 4” XS)
Approved By (Date)
31/08/06
Gouge out
weldment
2
4
5
Edge preparation –
beveling
Fit and joint
realignment
Preheating using
heating torch
Fire
-Fire
Electrical
-Electrocution
Radiation
2. Risk Evaluation
Existing Risk Control
Risk Level
1
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Next Review Date
Severity
No.
3
3
M
5
1
M
Arc eye (worker)
-Permit to work system
-Provision of fire extinguishing
tools/ fire prevention tools
Periodic checking of electrical
tools
PPE
2
3
M
-Flying sparks
-Fire
-Permit to work system
3
3
M
Strike by sharp
object.
Finger/hand/ face
injury
PPE, such as
face shield, hand glove glass
3
2
M
Caught in
between
Strike by flying
particles
Finger injuries
2
3
M
3
3
M
Fire
Burnt injuries on
hand
-Use the correct tools
- Use of PPE (safety gloves)
-Permit to work
-Provision of fire extinguisher/
prevention system
-Use of PPE
-Provision of ample space for
heating
3
3
M
Association of Singapore Marine Industries
Fire (worker &
environment)
KM Chua
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
-Clear work area
of combustible
material
Daily pre-use
checks
Morning pre-job
briefing.
Supervisor
Constant
reminder and
enforcement of
safety rules
Constant
reminder and
enforcement of
safety rules
Morning pre-job
briefing.
Clear work area of
combustible
material
-Barricade
-Signboard
informing
passersby
Supervisor
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
Supervisor
1
Welding
7
Surface –
powerbrushing
grinding
Strike by flying
particles
-Fire
Electrical
Electrocution
Radiation
Arc Eye
-Metal fume
Metal fever
-Stike by flying
particles
-Fire (worker)
Dust
-Dust Inhalation
Association of Singapore Marine Industries
2. Risk Evaluation
Existing Risk Control
-Use of proper PPE
a) Welding masks
b) Welding gloves
-Proper ventilation
-Permit to work system
-Safety rules
Periodic checking of electrical
tools
Use of proper PPE
Welding shield
Use of proper PPE
- Welding masks
-Use of proper PPE
a) Dust mask
b) Face shield
Supervisor
-Use of proper PPE
-Dust mask
Risk Level
6
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
3
3
M
5
2
1
3
M
M
3
5
2
1
M
M
2
3
M
Remind in the
orning pre-job
briefing.
Supervisor
3
2
M
Supervisor
3
3
M
3
3
M
Use forced
ventilation
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Remind in the
orning pre-job
briefing.
-Signboard
informing
passersby
-Barricade
covered with
firecloth
Reference
Document for
Reference
Supervisor
Supervisor
Supervisor
Supervisor
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 10
Task
Renewal of high pressure hydraulic pipes from main deck (4”
dia)
Approved By (Date)
PJM
1. Hazard Identification
31/08/06
Next Review Date
30/08/09
2. Risk Evaluation
3. Risk Control
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
Additional Risk
Control Measure
Action Officer Followup Date)
Document for
Reference
2
Dismantling of
pipes in sequence
Strike by
object
Finger injury
Correct tools and work
procedure
2
3
M
Morning pre-job
briefing
Supervisor
Foreman
Nil
-Falling
hazard
Body injury
Proper work platform
2
3
M
Morning pre-job
briefing
Supervisor
Foreman
Risk Level
Hazard
Likelihood
Task Step
Severity
No.
Reference
3
Transportation of
pipes from main
deck to the quay
side by the shore
crane
Strike by
falling object
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing/rigging
-Validity of lifting belts, SWL
3
2
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
4
Transport pipes
from quay side to
workshop
-Toppling of
pipes from
forklift
Injuries caused by
toppling pipes
-Proper lashing of the pipes
-Qualified forklift driver
3
1
L
Pre-check by
supervisor
Forklift Driver
Supervisor
Foreman
Checklist for the
forklift
5
Collect back the
newly fab pipe
from workshop
Falling object
hazard
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL
3
2
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
Association of Singapore Marine Industries
1
1. Hazard Identification
2. Risk Evaluation
3. Risk Control
No.
Task Step
Hazard
Possible
Accident/III Health
& Persons-at-risk
Existing Risk Control
6
Transport the pipes
from Quayside to
on board
Falling object
Injury caused by
falling object
-Use tag line
-Qualified signalmen
-Proper lashing
-Validity of lifting belts, SWL
3
2
7
To install back the
pipe in position
Caught in
between
Finger injury
Use correct tools
2
-Falling
hazard
Bruise over body
Reference
M
Inform worker to
clear off from the
suspended load
Lifting Supervisor
Foreman
Nil
3
M
Morning briefing
tpo tell work
Supervisor
Foreman
Nil
Risk Level
Document for
Reference
Likelihood
Action Officer Followup Date)
Severity
Additional Risk
Control Measure
8
Line check by
visual inspection
-Chemical
-Physical
-Tripping
-Sprain his leg and
fall
-Conduct check tightening of bolt
and rink
2
1
L
Nil
Supervisor
Foreman
Nil
9
Return ? the permit
to safety ?
-Remove
permit before
completing
the job
Nil
Ensure permit expiry
3
1
L
Nil
Supervisor
Foreman
Nil
Association of Singapore Marine Industries
2
RISK ASSESSMENT FORM
Conducted By (Date)
Company
Group 11
Task
Hydrotest Of Hydraulic Lines At 3000psi Pipe Renewal
Maindeck
Approved By (Date)
31/08/06
Next Review Date
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Equipment
preparation
Caught
between
Finger Injury
-LOTO system info c/e VSCC
meeting (permit to work)
-PPE
-Certified testing equipment
-Briefing of hydroblasting to
worker by respective supervisor
2
2
L
2
Transport from
store to berth by
lorry
-Falling
object
Injury caused by
falling object
5
2
H
Store the
equipment near to
work site
Supervisor
Road
accident
Hit by forklift
-Using pallet or container
-Properly secured
-Qualified driver
-Checklist for vehicle
Follow speed limit
5
2
H
Yard Manager
Caught in
between
Hand & finger injury
-Follow lifting procedure
- Use proper tools
5
1
M
Designate
walkways in the
yard
Pre-lifting briefing
and checks
Falling object
Injury caused by
falling object
-Qualified crane operator/ lifters
–
Barricade the area affected
5
1
M
Pre-lifting briefing
and checks
Lifting Supervisor
3
Lifting by shore
crane
Association of Singapore Marine Industries
Risk Level
1
Likelihood
Task Step
Severity
No.
Reference
Document for
Reference
Supervisor
Lifting Supervisor
1
Set up the testing
equipment
5
6
7
8
9
10
Dismantling of
existing hydraulic
pipe
Caught in
between
Electrical
hazard
Risk Level
4
2. Risk Evaluation
Existing Risk Control
Likelihood
Task Step
Severity
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Finger injury
Proper tools and PPE
2
1
L
Pre-lifting briefing
and checks
Electrocution
-Lock out and tack out
-Safety signboards
(“High Pressure Testing in
Progress”)
-To follow safe work procedure
-Oil collect container
-Oil absorbent sheet
Permit to work
Proper tools
To follow safe work procedure in
blanking of pipes
5
1
M
Pre-job briefing
and checks
3
1
L
-Firewatch man
-Immediate
cleaning
3
3
3
1
1
1
L
L
L
-Oil spillage
Injury due to fall by
slippery griunds
Fire hazard
Strike by
Caught in
between
Fire
Finger injury
Finger injury
-Oil spill
Injury from slipping
-Oil collect container
-Oil absorbent sheet
3
1
L
Filing the water of
hydro test pipe line
(150psi)
Checking of
increasing of
hydrotest (750psi)
Overfill
Eye injuries during
leak
3
2
M
Check pressure in
the pipe
Leakage the
joint pipe
Eye injuries during
leak
-Sign board
-Barricade testing area
-PPE
-Sign board
-Barricade testing area
-PPE
3
2
M
Check joints for
leakage.
Increasing
pressure slowly
from 750 to 3000
psi
Release pressure
slowly
-Pipe burst
-Flooding
Body injury
Checking on 2500psi
3
3
M
-Check pressure
in the pipe
-Check joints for
leakage.
High
pressure
water
Body injury
Follow safe working procedure
2
2
L
Blanking of pipe
ends & hook up to
pump
Association of Singapore Marine Industries
Reference
Document for
Reference
Supervisor
2
1. Hazard Identification
Hazard
Possible
Accident/III Health
& Persons-at-risk
2. Risk Evaluation
Existing Risk Control
Dismantling of the
testing
connections,
equipment
Strike by
objects
Hand & finger
injuries
-Follow safe working procedure
-PPE
2
2
L
12
Housekeeping of
the testing area
Strike by
objects
Finger injuries
PPE
2
2
L
Association of Singapore Marine Industries
Risk Level
11
Likelihood
Task Step
Severity
No.
3. Risk Control
Additional Risk
Action Officer FollowControl Measure up Date)
Reference
Document for
Reference
3
Association Of Singapore Marine Industries - Risk Management
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Training Information
RISK MANAGEMENT ASSISTANCE FUND
RISK MANAGEMENT COURSE
RISK ASSESSMENT WORKSHOPS AND GUIDELINES
______________________________________________________________________________________
Events & Activities
Highlights
RISK MANAGEMENT ASSISTANCE FUND
ASMI is one of the Risk Management Assistance Fund (RMAF)
agents appointed by the Ministry of Manpower (MOM) to promote,
process and endorse applications for financial assistance for Small
and Medium Enterprises (SMEs) to conduct risk assessments at
workplaces. SMEs can tap onto RMAF to defray the costs of
engaging consultants
to conduct risk assessments and build in-house capability.
RMAF Application Form
File Name:
ACF500.pdf
Last Uploaded: 2006-10-09 15:41:22
File Size:
355.9KB
Download Time: 1min. 39sec. @ 28.8Kbps
The $5 million fund was set up by the MOM to help SMEs who do not have the capabilities or resources to
implement risk assessment at their workplaces to comply with requirement under the Workplace Safety and
Health (WSH) Act. The Act was implemented on 1 March 2006 to reduce the risks at source by making
stakeholders accountable for managing the risks they create and taking reasonably practicable steps to ensure
the safety and health of workers.
With effect from 1 September 2006, all workplaces are required to implement comprehensive risk assessment
http://www.asmi.com/index.cfm?GPID=156 (1 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
for work processes, with detailed plans to reduce or minimise workplace safety and health risk at source, where
reasonably practicable. RMAF will co-fund eligible companies up to 70% of the consultancy cost incurred for
approved projects, up to a maximum of $7,500. It will cover training-led consultancy projects to help companies
identify risks at the workplace and suggest solutions to address these risks. The funding will not cover the cost
of implementing the solutions. The consultancy must be undertaken by Approved Risk Consultants certified by
MOM.
To apply for the RMAF, the applicant must fulfil the following criteria:
§
Is a registered factory and or company covered under the WSH Act
§
Has 200 or less employees (including administrative staff)
§
Has not received any funding for risk assessment previously
§
Has at least two managerial or supervisory staff who have attended a recognised
Risk Management Course conducted by an Accredited Training Provider
Interested companies who meet the eligibility criteria can submit the completed Registration Form to ASMI. For
enquiries or clarifications, please contact ASMI Secretariat at Tel: 6872 0030.
• For more information on RMAF, please go to Risk Management Assistance Fund of MOM.
• For the list of Accredited Training Providers.
• For the list of MOM certified Approved Risk Consultants.
• To learn more about the WSH Act, please visit Workplace Safety and Health Act of MOM.
RISK MANAGEMENT COURSE
ASMI organised Risk Management Course (RMC) for members in the marine industry. The 2-day Ministry of
Manpower (MOM) - approved Risk Management Course is conducted by MOM Accredited Training Providers.
The course is targeted at managers and supervisors in the marine industry.
For more information on the Risk Management Course organized by ASMI, please download RMC Course
Brochure.
To register for the course organized by ASMI, please download the RMC Application Form.
http://www.asmi.com/index.cfm?GPID=156 (2 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management
RISK ASSESSMENT WORKSHOPS AND GUIDELINES
In an all out effort to instil a safety culture in the shipyards and to assist marine companies to implement risk
assessment (RA) at their workplace, ASMI and the Ministry of Manpower jointly organised a series of RA
workshops for the industry.
Eight key marine trades were identified for the trade specific RA workshops. These eight trades were:
§
Scaffolding
§
Tank Cleaning
§
Steel Work
§
Painting and Blasting
§
Electrical Work
§
Piping
§
Transporting
Participants in the workshop were organised in groups and tasked to identify work processes of the trade and
mapped out tasks involved in these processes. They also had to discuss and analyse the hazards, likelihood and
severity of the risks involved and propose risk control measures for the various tasks.
The workshops were conducted between March to November 2006. Each workshop was championed by one of
the major shipyards, and led by a Chief Facilitator from the leading yard and supported by a team of senior safety
and trade personnel for eight shipyards as group facilitators. Officers from MOM also assisted in the facilitation
of the groups.
From the various workshops, risk matrices and templates were drawn up by the participants working in groups.
The following RA templates derived from the workshops (which may not be sufficient or comprehensive) are
available for reference only as sample formats.
§
§
§
§
§
§
§
RA Template for Scaffolding
RA Template for Tank Cleaning
RA Template for Steel Work
RA Template for Painting and Blasting
RA Template for Mechanical Work
RA Template for Electrical
RA Template for Piping
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Association Of Singapore Marine Industries - Risk Management
Printable Version
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© 2006 Association Of Singapore Marine Industries. All Rights Reserved.
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