Training Courses in AUC
Content
TQLC001 QUALITY CONTROL AND MECHANICAL TESTING OF ENGINEERING MATERIALS 17 Feb 2008 - 21 Feb 2008 This course gives an overview of the methods of mechanical testing to personnel involved in quality control, design, production, purchasing and selling of a wide range of engineering materials. Practical experiments and industrial case studies are emphasized. Course Outline Tension and compression tests Hardness tests Shear and torsion tests reep and stress rupture tests !uctility and forma"ility tests #atigue tests and fracture and impact tests $nstrumentation and cali"ration of testing equipment e quipment %uality control techniques and standard specifications &cceptance tests and analysis analysis of test rresults esults and report writing • • • • • • •
•
•
ase studies TQLC002 WELDING DESIGN 16 Mar 2008 - 20 Mar 2008 The main o"'ective of this course is to introduce welding engineers to the su"'ect •
of welding design. (any factors have to "e considered in this issue. These factors include) costumer requirement, technical specifications, and environmental and economical constrains Course Outline (aterials properties related to welding *elding process selection Types of welded 'oints *elding &ccessi"ility &ccessi"ility and $nspection +conomical &nalysis !esign information *elding sym"ols •
• • •
• • •
ase studies TQLC006 WELDING CODES AND WELDING QUALIFICATION 24 Feb 2008 - 28 Feb 2008 The o"'ective of this course is to introduce engineers to the different welding codes, to discuss the methods of developing welding procedures and measuring performance of welding personnel. Course Outline *elding processes and sym"ols *elding defects and quality control !estructive testing of welded 'oints &P$ standard for w welding elding pipelines and related related faciliti facilities es &*S !. !. structural welding welding code &S(+ "oiler and pressure vessel code code *elding procedure specification and qualification Performance qualification •
• • • •
•
• • •
•
ase studies
TQLC008 QUALITY ASSURANCE PROGRAM AUDITING 6 Apr 2008 - 10 Apr 2008 /nce a quality assurance program has "een developed and implemented, the only possi"le way an organization can verify its effectiveness is to carry out regular audits. Having esta"lished procedures to cover all activities and functions of a company, the only way to assure that all these procedures are "eing properly adhered to "e to perform a compliance audit. This course is designed to familiarize engineers, inspectors and %&0% specialists with the
concept, methodology and application of quality assurance and program auditing. Course Outline 1uidelines for auditing quality systems 2$S/-3 Preparation for auditing 2o"'ective - scope - chec4lists che c4lists &udit execution 2document review - interview3 &&udit reporting reporting 2oral - written3 written3 #ollow up %ualification and certification of auditors •
•
•
•
• •
ase studies. TQLC010 NON-DESTRUCTIVE TESTING: FUNDAMENTALS, TECHNIQUES AND APPLICATIONS 11 May 2008 - 15 May 2008 This course is designed to give engineers an overview of the field of nondestructive testing 5!T. The course has three main o"'ectives) a3 to familiarize engineers and scientists with the different 5!T methods and outline their advantages and limitations, "3 to demonstrate the techniques used to interpret results of the different 5!T methods, and c3 to illustrate the selection of the appropriate 5!T method for a given application. Course Outline 5ondestructive testing principles 6ltrasonic, radiography (agnetic particle inspection 7iquid penetrates, +ddy current &coustic emission •
• • • • •
ase studies TQLC013 W!"#$%, &'((#$% )$" *+#$#$% +&... 30 Sep 2007 - 4 Oct 2007 The course familiarized familiarized engineers with various aspects related to welding and cutting techniques and procedures in industry. The course introduces the participants to the different welding techniques, advanced 'oining technologies and cutting processes for engineers or scientists. Course Outline Power for welding Physics of arc welding Survey of welding processes onventional welding processes utting processes •
• • • • •
•
5on-converntional and advanced 'oining TQLC01/ WELDING METALLURGY AND ELECTRODE SELECTION
13 Jan 2008 - 17 Jan 2008 This course introduces engineers to the metallurgy of welding for various types of industrial alloys. $t helps in understanding of micro-structural changes 8hence property changes9 during welding. $t gives also the principles of preheat calculations, P*HT requirements and electrode selection criteria. Course Outline (etallurgy of car"on and low alloy steels (icrostructure changes during welding of car"on and low alloy steel Pre-weld heat treatment calculations) effect of car"on equivalent 2alloying elements3, heat input, thic4ness P*HT or stress relief heat treatment *elding of various types of stainless steels *elding of various types if cast iron *elding of non ferrous alloys) solid solution alloys, precipitation herdena"le alloys Principles of filler metals selection for various welding techniques •
•
•
• • •
•
•
ase studies. TQLC021 INSPECTION OF PRESSURE VESSELS ACCORDING TO API REQUIREMENTS 18 May 2008 - 22 May 2008 The o"'ective of this course is to give orientation information for those who are •
involved pressure vessels: inspection, maintenance and structure, repair. Such information includes in types of pressure vessels, materials used in their their uses and maintenance inspection techniques used. The course is prepared according to the requirements of the &merican Petroleum $nstitute odes and Standards 2&P$ ; and &P$ <P ;=>3. Course Outline $ntroduction and overview of the applied codes and standards Types of pressure vessels) columns, towers, drums, d rums, heat exchangers, condensers, etc (aterials and methods of construction? car"on steel, low-alloy steel, austenitic steels and 5i-"ased alloys. <easons for periodic inspection) safety, continuity, efficiency and relia"ility. auses of degradation and deterioration in the materials of pressure vessels) corrosion, erosion, metallurgical changes, thermal stresses, mechanical stresses, faulty material and or fa"rication techniques. +xternal $nspection of pressure vessels) supports and "olts, insulation and coatings, metallic parts, evidence of corrosion, etc. $nternal $nspection) visual inspection, metallic lining and non-metallic lining. Special methods for $nspection) Thic4ness measurements, in-situ metal analysis, hammer testing, pressure and lea4 tests. <ecords and reports •
•
•
•
•
•
•
•
•
ase studie TQLC022 HEAT TREATMENT OF INDUSTRIAL ALLOYS AND WELDED OINTS 20 Apr 2008 - 24 Apr 2008 The course is deigned to introduce candidates with information related to various heat treatments of ferrous and non-ferrous alloys used in various industries including petroleum, petrochemical and chemical industries. & specific emphasis is given to the heat treatment of welded 'oints. Course Outline •
•
• •
• •
• •
Heat treatment of car"on and low alloy steels) quenching, normalizing, isothermal heat treatment Preheat and Post-*eld Heat Treatment Treatment of car"on and low alloy steels Types of stainless steels) grain "oundary precipitation during welding of stainless steels Solution heat treatment of stainless steelsof stainless steels 5onferrous alloys) wor4-hardening, streets relief, grain growth and recrystallization Precipitation hardening of nonferrous alloys *elding of non ferrous alloys, heat input and heat treatment of hard ena"le and non- hard ena"le alloys
ase studies. TQLC026 FUNDAMENTALS OF WELDING TECHNOLOGY: PROCESSES, INSPECTION AND QUALITY CONTROL Sep 2007 - 13 Sep 2007 The main o"'ective of this course is to familiarize engineers and inspectors to various aspects related to welding techniques, inspection and quality procedures in welding industry.. The course is designed for e industry engineers ngineers of scientists with no or little experience in the welding field Course Outline *elding processes) Shielded metal &rc welding, 1as metal &rc welding, 1as tungsten &rc welding, Su"merged &rc welding, /xyfuel welding and electric resistance utting processes) /xygen cutting, plasma cutting and laser cutting $nspection of weldments) 5ondestructive testing of weldments 2<T, 6T, (T, PT3, (echanical testing of weldments 2tensile, "ending, impact3 •
•
•
•
Principals of %& and % in *elding) odes, standards, welding procedure @ welder qualification. TQLC02 ADVA ADVANCED NCED WELDING TECHNOLOGY: WELDING METALLURGY METALLURGY AND ELECTRODE SELECTION This course introduces engineers to the metallurgy of welding for various types of industrial alloys. $t helps in understanding of microstructural changes Ahence properties changesA during welding. $t gives also the principals of preheat calculations P*HT requirements requirements and electrode selection criteria. The course is to "e •
attended "y engineers with some experience e xperience in welding or those who attended the #undamentals *elding Technology Technology ourse 2part of this series of courses3. Course Outline ase studies. (etallurgy of car"on and low alloy steels (icrostructure changes during welding of car"on and low alloy steel Pre-weld heat treatment calculations) effect of) car"on equivalent 2&lloying elements3, heat input, thic4ness P*HT or stress relief heat treatment *elding of various types of stainless steels *elding of various types of cast iron *elding of non ferrous alloys • •
•
•
• • •
•
Principal of filler metals selection of various welding techniques TQLC028 ADVANCED WELDING TECHNOLOGY: CODES, STANDARDS QUALITY •
ASSURANCE 30 !ec 2007 - 3 Jan 2008 The course is offered to engineers who are familiarized with *elding principals and are willing to create documents for qualification of welding procedures, welders and welding operators. &lso &lso the course e explains xplains in details procedures to prepare a complete set of documents for a quality assurance system in welding industry Course Outline $ntroduction ) history of codes and standards in welding &S(+ Boiler Boiler and Pressure Cessel Cessel ode &merican Petroleum Petroleum $nstitute Standard Standard 5o. &P$ for weldi welding ng petroleum pipelines &merican *elding *elding Society St Steel eel Structure ode ode 2&*S !.3 %ualification of *elding Procedures 2*PS and P%<3 %ualification of *elders and *elding * elding /perators +uropean Standards for %ualification +5 DD +uropean Standards for %uality &ssurance in *elding $ndustry 2+5 >E= parts , and 3 •
•
•
•
•
•
• •
ase studies. TQLC02 INDUSTRIAL QUALITY MANAGEMENT: PLANNING, ANALYSIS ANALYSIS AND CONTROL 2 Mar 2008 - 6 Mar 2008 •
The o"'ectives this course are) a3 to familiarize familiariz e engineers with "asic quality concepts, "3 to of discuss the applications of statistical models to production and control c3 to illustrate construction of control charts and the development of sampling plans for receiving and for shipping departments. Course Outline <ole of statistics in industry, industry, data collection, classification and statistical analysis &nalysis of production production data ontrol charts) F and < charts? The P P,,,6 charts &cceptance sampling) / curves, ($7 ($7 standards, !odge <ooming st standards andards (icrocomputer software applications •
•
•
•
•
ase studies
