Training

Published on June 2016 | Categories: Documents | Downloads: 28 | Comments: 0 | Views: 247
of 29
Download PDF   Embed   Report

Supervisor Training

Comments

Content


NATIONAL INSTITUTE OF FASHION
TECHNOLOGY, CHENNAI
An Effort By:-
NAVODITA
RAVI DEO CHANDRA
RISHIKA RJ
TRAINING & DEVELOPMENT OF SUPERVISORS
QUALITY CHECK ON T-SHIRT
Importance of Quality Control
 To maximize the production of goods
 To achieve a satisfactory design of the garment
 To avoid extra manpower to correct defects



Men’s Polo T-shirt
Description:
Men's Basic T-shirt-short
sleeves

Fabric Used: 100% Cotton 140
GSM Single jersey - 1 x 1 ribs
at neck

Colour: solid dyed

Technical Sketch
Defect Zones
 A zone- the defects of the garment which is visible when
it is packed
 B zone- the defects of the garment which is visible when
garment is opened flat
 C zone- the defects which can be seen when the
garment is turned
A-zone Defects
1. Front Placket
2. Collar
B-Zone Defects
1. Armhole
C-Zone Defects
1. Front Placket
2. Hem
3. Collar Edges
Stages of Garment Inspection
Fabric Store 10% Fabric Inspection
Trims & Accessories Trims Inspection
Cutting Room Marker Checking
Cut parts checking or audit
Bundle Inspection
Printing & Embroidery 100% inspection of printing panels
100% inspection of embroidery
Sewing Department Inline check point at critical operation
Random Checking
End of line checking (100%
inspection)
Audit of checked pieces
Finishing Department Initial finishing inspection (after wash)
Final finishing inspection(after
pressing)
Internal shipment audit
Fabric Store
 Random selection of rolls from the lot.
 Shade confirmation by comparing with approved shade.
 Preparing shade grouping report
 Checking for any holes or other visibledefects
 Fabric inspection by 4-point system and making fabric
inspection report
 Fabric Strength and colour fastness is checked
 Segregation of non-conforming rolls with red tag
Sewing Thread Inspection
 During stitching fabric frequently brakeage of sewing
thread is a great problem
 Factors to consider in thread Inspection
 thread construction,
 sewing ability,
 color
 imperfection
 Finish, package
 density
 winding
 yardage of sewing thread
Trims & Accessories
Inspection
 Button (Colour)
 Zippers
 Interlining
 Label and tags

Marker Inspection
 Factors which must be considered for marker
inspection are:
 It is necessary to check all the parts of garments
pattern are in marker
 In marker labeling or coding of pattern should be
checked
 Pattern direction should be checked
 The entire pattern should be sated correctly
 Pattern grain line is very important thing which must
be considered during marker making
 During marker making every pattern pieces
dimension should be accurate
 During marker making fabric length and width
should be considered
 Marker width
 Notches & drill marks
 Knife clearance
 Checks and stripes

Cutting Inspection
 Factors to be considered:
 Frayed edge
 Fuzzy, ragged or serrated edges
 Ply to ply fusion
 Single edge fusion
 Pattern precision
 Notches & drillers
 Cutting Equipment precision
 Improper Cutting:- Not following marker lines, resulting
in distorted parts
 Notches:- Misplaced, too deep, too shallow or omitted
 Oil Spots:- Equipment improperly oiled or cleaned.
 Improper Knife Sharpening:-Causing ragged, frayed or
fused edges on bundles.
 Knife or Scissor Cut:-Piece damaged by over run in
cutting previous piece


Bundle Inspection
 It is necessary to check numbering, sorting, and
bundling is done accurately.
 Defects that can occur:
 Not Stacked in Numerical Order: Bundle numbers not in
order on rack skid or box.
 Matching Linings: Wrong size or wrong material
Sewing Inspection
 Sewing defects can be of 4 types
 Stitching defects
 Seaming defects
 Assembly defects
 Pressing or Finishing defects
Stitching Defects
 Needle damage
 Skipped stitch
 Thread breaks
 Seam pucker
 Wrong stitch density
 Uneven stitch
 Staggered stitch
 Improperly formed stitch
Seaming Defects
 Uneven width
 Fault stitch line
 Back stitch must be given properly
 Twisting
 Check or strip matching
 Seam matching
 Wrong stitch face side or back side
 Thread color shade variation
Assemble Defects
 Finished component of not accurate size
 Garments not accurate in size
 If any design skip to join
 Component is not joining in right place
 If lining is tight or loose
 If parts direction is wrong
Pressing or Finishing Defects
 Fabric burn or burn spot attach with body
 Any types of water spot
 Color shading occurs because of hot ironing
 Button is insecure or broken
 Garments are folding accurately
 Pocket is pressed smoothly and except fold
Folding Defects
 Garment is not folded to specification
 Garment not folded with proper material like cardboard,
tissues or other material
 Incorrect pins or folds
 Garment not buttoned
 Label not showing
Final Inspection
 Done on the whole garment
 Happens when the whole garment is finished
 Checks for garment size and fitting too
 Important step before sending the order to buyer
Defects & their location
Bibliography
Accessed on: 20 April 2014
 http://www.onlineclothingstudy.com/2012/04/garment-
zoning-for-inspection-of-visual.html
 http://m.polo-shirts.co.uk/guides/12/polo-
shirts%20quality%20features.html
 http://www.fibre2fashion.com/industry-article/8/800/quality-
systems-for-garment-manufacture1.asp
 http://www.slideshare.net/mobile/rajeevsharan/garment-
inspection
 http://www.fibre2fashion.com/industry-
article/42/4123/quality-assurance-in-garments2.asp

Sponsor Documents

Or use your account on DocShare.tips

Hide

Forgot your password?

Or register your new account on DocShare.tips

Hide

Lost your password? Please enter your email address. You will receive a link to create a new password.

Back to log-in

Close